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Point of Use

Ionizing Blower

Model 6432e

User’s Manual

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Summary of Contents for ION SYSTEMS 6432e

Page 1: ...Point of Use Ionizing Blower Model 6432e User s Manual ...

Page 2: ...ducts and services ION Systems improves its customers business results by providing a total solution to their electrostatic discharge and electromagnetic interference challenges ION Systems is a wholly owned subsidiary of Illinois Toolworks and is located in Alameda California For more information visit www ion com or call 800 367 2452 ION Systems is ISO 9001 and ANSI ESD S20 20 certified 2010 ION...

Page 3: ...tion 7 2 1 Box Contents 8 2 2 Mounting Stand Installation and Placement 10 2 3 Mounting Stand Knob Replacement 13 2 4 Blower Placement 14 2 5 Power Connections 15 2 6 FMS Connection 18 2 7 Turning on the Blower 19 2 8 Alarms 20 3 Maintenance 21 3 1 Maintenance Requirements 22 3 2 Cleaning the Chassis 23 3 3 Cleaning the Emitter Points 24 4 Specifications 25 5 Warranty Service 31 ...

Page 4: ...19 6432 M 01 Rev 1 1 1 Description 1 1 Point of Use Ionizing Blower Model 6432e 1 2 About IsoStat Technology 1 3 Performance 1 4 Power Requirements ...

Page 5: ...lectrostatically shielded to eliminate field induced charging Steady state DC ion emission provides fast discharge with low airflow The Model 6432e features a red alarm indicator LED on the front of the Blower See 2 8 Alarms section for a discussion of the alarm function The eight pin terminal strip provides a 4 20 mA current loop and relay output connection to your facility monitoring system FMS ...

Page 6: ...19 6432 M 01 Rev 1 3 Figure 2 Back of Model 6432e Blower ...

Page 7: ...oints are electrostatically shielded to eliminate field induced charging Steady state DC ion emission provides fast discharge with low airflow Ionizers incorporating IsoStat technology never need calibration and require very little maintenance IsoStat is based on a law of physics Conservation of Charge which states that charge cannot be created or destroyed in an isolated system By isolating the i...

Page 8: ...imes as determined by distance Distance is measured from the front center of the Blower Ionization balance is better than 20V at 1 ft 30 48 cm Testing was performed with a charged plate monitor in accordance with ionization standard ANSI ESD STM3 1 2006 of the ESD Association Distance Discharge Time 1 foot 30 48 cm 4 seconds 2 feet 61 cm 7 seconds 3 feet 91 44 cm 11 seconds 4 feet 122 cm 17 second...

Page 9: ...de the Blower with appropriate 24 VAC power Universal power supply part number 14 1322 for use with 100 240 VAC systems provides 24 VDC output Caution The use of improper input voltage may result in poor performance or damage to the unit The transformer should not be operated beyond the specified electrical limit as described in the Specifications section of this manual Damage caused to the transf...

Page 10: ...1 7 2 Setup Operation 2 1 Box Contents 2 2 Mounting Stand Installation and Placement 2 3 Mounting Stand Knob Replacement 2 4 Blower Placement 2 5 Power Connections 2 6 FMS Connection 2 7 Turning on the Blower 2 8 Alarms ...

Page 11: ...ns may be included if they have been ordered A benchtop or in tool mounting stand One of the following three power supplies 120 VAC transformer 14 1320 230 VAC transformer 14 1330 AC DC universal power supply 14 1322 If you ordered an AC DC universal power supply 14 1322 you will have one of the following plug adapters US wall outlet adapter p n 18 0285 UK wall outlet adapter p n 18 0286 Europe wa...

Page 12: ...19 6432 M 01 Rev 1 9 Figure 3 Mounting Stand Knobs Screws and 8 pin Terminal Block ...

Page 13: ...and Figure 4 Benchtop Stand 1 Fasten the Blower to the mounting stand using the molded knobs supplied with the chassis 2 To adjust the stand loosen the side knobs on the Blower and adjust the Blower to the appropriate angle 3 Re tighten the knobs to secure the Blower in place 4 Aim the Blower so that its airflow travels directly to your target ...

Page 14: ...gle 3 Re tighten the knobs to secure the Blower in place 4 Aim the Blower so that its airflow travels directly to your target Figure 5 In tool Stand Caution To ensure proper Blower stability the in tool stand should always be fastened to an underlying support structure and not used as an unsecured free standing unit Achtung Um eine ausreichende Stabilität des Blowers zu gewährleisten sollte der In...

Page 15: ...19 6432 M 01 Rev 1 12 Figure 6 In tool Bracket Mounting Hole Locations on Underside of Bracket ...

Page 16: ...low for an improved grip on the mounting stand as they can be tightened down using a standard Phillips screwdriver To install the screws 1 One side at a time unscrew and remove the knobs from the sides of the Blower 2 Thread the machine screws through the mounting stand and into the chassis Use a Phillips screwdriver to tighten the screws Figure 7 Machine Screw Installed in a Benchtop Mounting Sta...

Page 17: ...t use this Blower in an explosive environment Poorly maintained ionizers could produce minuscule electric arcs at the emitter points This may cause detonation in an explosive environment Achtung Verwenden Sie dieses Gebläse nicht in explosionsgefährdeten Bereichen Schlecht gewartete Ionisatoren können an den Emitter Punkten Lichtbögen erzeugen und in explosiver Umgebung eine Explosion auslösen ...

Page 18: ...upply Connection InsertthepowercablefromthetransformerorACadapterintothe Power In receptacle on the back of the Blower See the Performance and Power Requirements sections for additional information AC Adapter Connection The AC adapter ION Systems p n 14 1322 output is 24 VDC at 400 mA maximum The AC adapter is shipped with its plug adapter uninstalled To install the plug adapter slide it into the ...

Page 19: ...o the Blower from your process equipment The terminals are designed to accept wiring between 22 AWG and 16 AWG When wiring the Blower directly to a 24 VDC source observe the maximum voltage and power requirements for the unit 24 VDC 10 400 mA DC maximum Use a small flatblade screwdriver to secure cables into the terminal block See figure below Figure 9 Use a Small Flatblade Screwdriver to Secure C...

Page 20: ... a result of improper wiring connections or failure to heed maximum voltage limits will not be covered by the warranty Achtung Schäden am Produkt infolge unsachgemäßer Verdrahtung oder wegen unterlassener Beachtung von maximal zulässigen Spannungen werden nicht durch die Garantie abgedeckt ...

Page 21: ...18 2308 connects the Blower to the FMS using pins 1 5 Figure 11 FMS and 24 VDC Pins 24VDCprocessequipment power 8 24 VDC return Ground 7 24V 6 Do not use 4 20 mA current loop 5 Current loop Ground 4 Current loop 3 Open for alarm active Relay output loop 2 Relay common 1 Closed for active alarm FMS Output Status Pins Normal State Alarm State No Power Pins 1 2 relay Contact Open Contact Closed Conta...

Page 22: ...he green Power LED will light Once the Blower is powered on its position may be readjusted to achieve optimum discharge time within the air pattern of the Blower To adjust the position of the Blower loosen the knobs on the mounting stand Move the Blower or mounting stand to the desired position and re tighten the knobs ...

Page 23: ...he Blower s alarm is not a maintenance alert In most cases service will be required Before contacting ION Systems for service make sure that the Blower is receiving proper input voltage per specifications Caution There are no user serviceable parts inside this Blower Any unauthorized service will void the warranty and may result in additional repair charges Achtung Es gibt keine vom Anwender zu wa...

Page 24: ...19 6432 M 01 Rev 1 21 3 Maintenance 3 1 Maintenance Requirements 3 2 Cleaning the Chassis 3 2 Cleaning the Chassis 3 3 Cleaning the Emitter Points ...

Page 25: ...ter points is the only routine maintenance required No readjustment of the ionizer is required after cleaning The Blower can be easily removed from the universal bracket by unscrewing the side knobs Recommended cleaning materials Cleanroom compatible cleaning cloths polyester cloth is recommended Cleanroom compatible swabs Cleaning solution of 50 IPA electronic grade isopropanol 50 de ionized wate...

Page 26: ...19 6432 M 01 Rev 1 23 3 2 Cleaning the Chassis Moisten a cloth with the IPA solution Wipe off any dirt that may have accumulated on the unit ...

Page 27: ...nt to the center of the fan and are on the same horizontal plane The Blower uses internally shielded emitter points that will not normally require replacement during the service life of this product If you believe that the emitter points need to be replaced contact ION Systems Technical Support techsupport ion com for information Caution Before performing any maintenance on emitter points remove t...

Page 28: ...005 ppm 24 hour accumulation Indicators Green power on LED and red alarm LED Connectors 24 VAC VDC power input 8 pin terminal block with 24 VDC input from process equipment 4 20 mA current loop FMS output and relay interface Controls On off rocker switch Operating Temp 15 25 C 59 77 F Humidity 30 60 RH non condensing Dimensions 5 3H x 5 0W x 2 3D in 13 3 x 12 7 x 5 7 cm without stand Weight 16 oz ...

Page 29: ...1 9D in 7 2 x 6 3 x 4 9 cm Weight 16 8 oz 477g Certifications 14 1322 AC Adapter Input Voltage 100 230 VAC 50 60 Hz Output Characteristics 24 VDC 400 mA Temperature 0 50 C 32 122 F Operating Humidity 10 90 RH non condensing Short Crcuit Protection The power supply is provided with protection against short circuit by means of a primary thermal fuse Dimensions 1 4H x 2 1W x 3 4L in 36 x 53 x 86 mm W...

Page 30: ...19 6432 M 01 Rev 1 27 Optional Stand Screws Two truss head screws for replacement of mounting stand knobs both In tool and Benchtop included with blower Tilt Adjustable Yes both in tool and benchtop ...

Page 31: ...19 6432 M 01 Rev 1 28 Figure 12 Blower with Benchtop Stand ...

Page 32: ...19 6432 M 01 Rev 1 29 Figure 13 Blower with In tool Stand ...

Page 33: ...19 6432 M 01 Rev 1 30 ...

Page 34: ... years from date of initial shipment ION Systems liability under its new product warranty is limited to servicing evaluating repairing or replacing any unit returned to ION Systems that has not been subjected to misuse neglect lack of routine maintenance repair alteration or accident In no event shall ION Systems be liable for collateral or consequential damages To obtain service under this warran...

Page 35: ...19 6432 M 01 Rev 1 32 ...

Page 36: ...19 6432 M 01 Rev 1 33 Notes ...

Page 37: ...19 6432 M 01 Rev 1 34 Notes ...

Page 38: ...rth Loop Road Alameda CA USA 94502 Tel 510 217 0600 Fax 510 217 0484 Toll free 800 367 2452 Sales services 510 217 0460 Tech support 510 217 0470 info ion com salesservices ion com techsupport ion com service ion com www ion com ...

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