26
© Baxi Heating UK Ltd 2012
MAX0021B
Outline of base plate
Outline of front panels
Double arrows are from rear of boiler
70
43
119
122
35
60
54
512
514
536
560
572
544
507
DHW
TPRV
Discharge
Cold
Feed
Gas
Condensate
39
567
Dimensions are approximate
All pipes are 22mm
C/H Flow
Alternate
C/H Flow or
Condensate
Outline of insulation
46
C/H Return
550 Overall
600 o
v
er
all
2. Installation
2.1 Install the boiler
Before starting an installation, check that the correct flue
kit and correct capacity cylinder have been supplied.
Important: When soldering plumbing fittings, do not
allow flame from blowtorch to come into contact with
the insulating foam or other non-metallic parts.
Guidance on where to locate the boiler is given in
Sections 1.3 and 1.5.
In some instances it will be
advantageous to pre-plumb pipework or to pre-fix
terminal, air/flue pipes and duct
.
1. Remove top and front panels (see Fig. 1) and
carefully set aside.
2. Determine boiler final position. The cutaway in the
cylinder base allows pipework to be brought up from
below floor level. Use the dimensions below or the
template on the reverse of the Installation Guide
to
pre-drill any holes. Pipes must not obstruct service
access to the immersion heater (if fitted) or to the
condensate trap.
3. Move boiler into position. The need to move as Top
and Bottom sections or as a complete assembly will
depend on the individual installation. The Top has 4
downward facing dowel pins which provide accurate
location on to the cylinder. Take care to avoid trapping
hands and fingers during assembly.
4.
Apply sealant to cone faces
of both 22mm Union
Nuts (see Fig. 10). Remove cardboard pipework
support. Attach the 15mm x 90° branch pipe joining
the two relief valves/tundish.
5. Release DHW temperature sensor and un-roll cable.
Route cable behind cylinder pipes and
push sensor
fully home (approx. 310mm - 12”)
into the pocket in
the cylinder.
6. Remove small knock-outs as required either side of
casing for plumbing access. The handholds in the
side panels can also be used. Further access holes
allow the condensate to be routed via the LH panel
and the DHW to be plumbed via the RH panel.
2.2 Connect the Flue System
1. Unless already fitted, install the flue system as shown
in the Installation Instructions supplied with the flue kit.
2.3 Connect the Gas Supply
1. Ensure that the gas supply is isolated.
2. The gas connection to the boiler is 22 mm.
Refer to Section 1.1 for information on the required
gas supply.
Do not turn the gas supply on at this
stage.
Fig. 9
MAX0023C
22mm Gas
Connection
-
+
PROG
SEL
PROG
SEL
-
C
.
H
.
ADVA
N
C
E
H
.
W
.
T
E
MP
R
ESE
T
B
U
R
NE
R
L
OC
K
O
U
T
MA
INS
O
N
POW
E
R
+
RWC
Gas
Coc
k
(
0pen
)
Fig. 9a