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POSI LOCK®

 

100-TON & 200-TON 

Hydraulic Puller Systems

Hydraulic Fittings, Hoses and Components  |  102T

Hydraulic Hoses and Components for 2 Jaw 100-Ton Pullers

SYM

PART #

DESC.

QTY

AA

PH10010

100-Ton Cylinder

1

BB

HT-1103

3-Ton Cylinder

2

CC

HT-VC4 

4-Way Valve

1

EE

FHCH-38M 

Male Coupler

3

FF

HT-VC20 

4-Way Closed Center Valve

1

GG

HT-V82 

Needle Valve

1

HH

HT-1121

1-Way Valve

1

II

HT-1117

Hoist Cylinder

1

JJ

HT-1187

2 Section Flow Divider

1

KK

 HT-GA3

Gauge Adaptor

1

LL

 PGB254TLM

10,000 PSI Gauge

1

MM

PH-2022

Pump

1

NN

HT-1135

16” 10,000 PSI Hose

1

OO

HT-1136

12 1/4” Hose

2

RR

FHCH-38F 

Female Coupler

3

WW

HT-1005

30” Hose

1

XX

HT-1139

33” Hose

2

AA1

PH-927

10’ 10,000 PSI Hose

1

AA2

HT-1190

10’ Return Hose

1

ST-1

HT-ST1

Steel Line

1

ST-2

HT-ST2

Steel Line

1

ST-3

HT-ST3

Steel Line

1

ST-4

HT-ST4

Steel Line

1

POSI LOCK®

 

100-TON & 200-TON 

Hydraulic Puller Systems

Schematics  |  PH-200T

Summary of Contents for PH-100T

Page 1: ...otected from external sources of damage such as excessive heat flame moving machine parts sharp edges and corrosive chemicals Always check to ensure that all cylinders and components are securely fastened IMPORTANT Inspect puller for dents cracks or excessive wear before each use Immediately replace worn or damaged parts It is recommended to use 3 jaw puller whenever possible for a more secure gri...

Page 2: ... 5 in 89 mm 3 5 in 89 mm 1800 lbs 816 kg PH 100TDA 100 tons 890 kN 3 7 5 to 70 in 191 to 1778 mm 77 in 1956 mm 50 in 1270 mm 53 in 1346 mm 1 25 in 32 mm 3 5 in 89 mm 3 5 in 89 mm 2050 lbs 930 kg PH 123TDA 100 tons 890 kN 2 3 7 5 to 70 in 191 to 1778 mm 77 in 1956 mm 50 in 1270 mm 53 in 1346 mm 1 25 in 32 mm 3 5 in 89 mm 3 5 in 89 mm 2100 lbs 953 kg Double Acting Vertical PH 102DATV 100 tons 890 kN...

Page 3: ...t This valve should be set at the desired rate and locked in place using the nut on the valve shaft An appropriate starting point is one full turn from the closed position This valve is a one way restrictor only and does not affect the rate at which the puller is raised POSI LOCK 100 TON 200 TON Hydraulic Puller Systems Assembly Adjustments ASSEMBLY 1 Ensure that shipping crate firmly rests on lev...

Page 4: ...of the puller cart of forklift 2 Line the puller up to the workpiece 3 Open the jaws OPENING THE JAWS I Place cylinder control valve lever in Oil Supply position II Place cage control lever in Jaw Open position and activate pump by pushing remote switch to the On position to open jaws to the desired spread CLOSING THE JAWS I Place cylinder control valve lever in Oil Supply position II Place cage c...

Page 5: ... position 3 Place the jaw into the lower 3 jaw position 4 Place jaw from the left 2 jaw position into upper 3 jaw position to complete the transformation 1 Starting in a 2 jaw configuration move the cage cylinder from the 2 jaw position to the 3 jaw position POSI LOCK 100 TON 200 TON Hydraulic Puller Systems PH 123T Transformation ...

Page 6: ...ening Spread ranges apply to all POSI LOCK 100 Ton and 200 Ton hydraulic puller systems Gears pulleys wheels sleeves and other press fit parts must fit within these limitations POSI LOCK 100 TON 200 TON Hydraulic Puller Systems Spread Range POSI LOCK 100 TON 200 TON Hydraulic Puller Systems Schematics PH 100T PH 123T ...

Page 7: ...T 1013 3 8 Male 37 x 3 8 Female 37 3 X HT 1014 3 8 Male NPTF x 3 8 Female NPTF 2 Y HT 1134A 3 8 Male NPTF x 1 4 Male 37 2 Z HT 1134B 3 8 Male NPTF x 1 4 Male 37 1 POSI LOCK 100 TON 200 TON Hydraulic Puller Systems Hydraulic Hoses and Components PH 100T PH123T Hydraulic Hoses and Components for 3 Jaw 100 Ton Pullers SYM PART DESC QTY AA PH10010 100 Ton Cylinder 1 BB HT 1103 3 Ton Cylinder 3 CC HT V...

Page 8: ... 3 8 Female 37 x 3 8 Male 37 1 I HT 1113 3 8 Male NPTF x 3 8 Female NPTF 2000 PSI Relief 1 J HT 1130 3 8 Male NPTF x 3 8 Female NPTF x 3 8 Female NPTF 2 K HT 1131 3 8 Male NPTF x 3 8 37 3 N HT 1001 3 8 Male NPTF x 3 8 Female NPTF x 3 8 Female NPTF 1 O HT 1002 3 8 Male NPTF x 3 8 Male NPTF 1 P HT 1003 3 8 Male NPTF x 3 8 37 1 Q HT 1004 3 8 Male NPTF x 3 8 Female NPTF 1 R HT 1011 3 8 Female NPTF x 3...

Page 9: ...eedle Valve 1 HH HT 1121 1 Way Valve 1 II HT 1117 Hoist Cylinder 1 JJ HT 1187 2 Section Flow Divider 1 KK HT GA3 Gauge Adaptor 1 LL PGB254TLM 10 000 PSI Gauge 1 MM PH 2022 Pump 1 NN HT 1135 16 10 000 PSI Hose 1 OO HT 1136 12 1 4 Hose 2 RR FHCH 38F Female Coupler 3 WW HT 1005 30 Hose 1 XX HT 1139 33 Hose 2 AA1 PH 927 10 10 000 PSI Hose 1 AA2 HT 1190 10 Return Hose 1 ST 1 HT ST1 Steel Line 1 ST 2 HT...

Page 10: ...V HT 1006 3 8 Female NPTF x 3 4 BOSS 1 X HT 1014 3 8 Male NPTF x 3 8 Female NPTF 1 Y HT 1134A 3 8 Male NPTF x 1 4 Male 37 3 Z HT 1134B 3 8 Male NPTF x 1 4 Male 37 1 POSI LOCK 100 TON 200 TON Hydraulic Puller Systems Hydraulic Hoses and Components PH 200T Hydraulic Hoses and Components for 200 Ton Puller SYM PART DESC QTY AA PH20013 200 Ton Cylinder D A 1 BB HT 1103 3 Ton Cylinder 4 CC HT VC4 4 Way...

Page 11: ...ling screws 8 6 8 HT 1103 3 Ton cylinder 2016 3 2 4 HT 1104 Jaw 3 2 4 HT 1105 Jaw head for 3 jaw 1 POSI LOCK 100 TON 200 TON Hydraulic Puller Systems Parts List continued QUANTITY PART DESC 100T 123T 102T 200T HT 1106A Pin 1 X 4 1 8 4 3 6 HT 1106A 23 Pin 1 X 4 1 8 not plated 1 HT 1106B Pin 1 X 6 1 2 1 1 HT 1106C Pin 1 X 5 1 4 2 1 HT 1107 1 external snap ring 14 10 16 HT 1111 Cart 1 1 HT 1111A Mast...

Page 12: ...ve oil 1 1 1 HT 1178 Decal cage control 1 1 1 HT 1180 Jaw end 3 2 4 HT 1181 Pin 2 X 6 3 2 HT 1182 2 external snap ring 6 4 4 QUANTITY PART DESC 100T 123T 102T 200T HT 1187 Flow divider for 2 jaw 1 2 HT 1190 10 return hose 1 1 1 HT 1191 Barbed male hose end 2 HT 1199 Adapter for pusher 1 1 HT 1205 Jaw head for 2 jaw 1 HT 1206 Cage rail w eyelet 2 jaw 1 HT 1207 Cage rail w o eyelet 2 jaw 1 HT 1208 C...

Page 13: ...energy Proven design stable material selection and precision machining are the Delta keys to reliable performance you can depend on in a variety of applications Application Suggestions 1 For greatest efficiency and accuracy flow dividers should be used at near maximum rated inlet gallonage For quieter operations lowered RPM should be considered 2 Maximum 3500 and minimum 500 RPM inlet pressure rat...

Page 14: ...levels out of each section In a unit consisting of any number of or sizes of sections P1Q1 P2Q2 PnQn Pi Qi In any actual case the above theoretical observations must be corrected to encompass the pressure drop and slip losses in the flow divider The pressure drop is primarily a function of the amount of fluid and viscosity At the usual viscosities 100 to 300 SSU encountered in hydraulic systems th...

Page 15: ...s a general guide for the product described herein Any specific application should not be undertaken without independent study evaluation and testing for suitability Phone 815 397 6628 Fax 815 397 2526 E mail delta delta power com P Series Equal Flow Multi Sections Equal flow multi section units consist of several identical individual sections coupled together to divide a flow from a common pump s...

Page 16: ...ng constitutes the only warranty made by the company In the unlikely event that product fails due to material or workmanship defect you are instructed to contact the POSI LOCK warranty division at 1 701 797 2600 or info posilock com Except where such limitations and exclusions are specifically prohibited by law the consumer s sole and exclusive remedy shall be the repair or replacement of the defe...

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