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13- ENG

D25803

How To Change Pump Oil

1.

Loosen oil fill cap.

2.

Place a container under the oil drain
plug.

3.

Remove oil drain plug. Use a 8 mm hex
wrench.

4.

After oil is drained replace oil drain
plug. Tighten securely.

5.

Remove oil fill cap and fill with
recommended oil.  See the Pump Oil
Chart for the correct amount and type of oil.

6.  Replace oil fill cap and tighten securely.

MAINTENANCE 

WHEN PERFORMING MAINTENANCE, YOU MAY BE
EXPOSED TO HOT SURFACES, WATER PRESSURE,  MOVING

PARTS, OR FIRE RESULTING IN SERIOUS INJURY OR DEATH. BEFORE PER-
FORMING ANY MAINTENANCE OR REPAIR, DISCONNECT SPARK PLUG
WIRE, LET ENGINE COOL AND RELEASE ALL WATER PRESSURE. THE
ENGINE CONTAINS FLAMMABLE FUEL. DO NOT SMOKE OR WORK NEAR
OPEN FLAMES WHILE PERFORMING MAINTENANCE. 

To ensure efficient operation and longer life of your pressure washer, a routine
maintenance schedule should be prepared and followed. If the pressure washer is
used in unusual conditions, such as high-temperatures or dusty conditions, more
frequent maintenance checks will be required.

PUMP

NOTE:

The pump was filled with oil at the factory. 

1.

Change pump oil after the first ten (10) hours of operation and every fifty (50)
hours thereafter.

Oil Fill Plug

Oil Drain Plug

DAPC (axial cam)

* R&O 150

8 oz.

* If unable to find use 30 W non detergent

PUMP TYPE

OIL TYPE

OIL CAPACITY

PUMP OIL CHART

ENGINE

Refer to engine manual for the manufacturer’s recommendations for any and all
maintenance.

Summary of Contents for D25803-025-1

Page 1: ...t No D25803 025 1 ESPAÑOL PÁGINA 21 FRANÇAIS PAGE 41 To learn more about Porter Cable visit our website at http www porter cable com PCH2401 Copyright 2002 Porter Cable Corporation The Model and Serial No plate is located on the frame Record these numbers in the spaces below and retain for future reference Model No Type Serial No 5 Horsepower 2400PSI 2 5 GPM Pressure Washer ...

Page 2: ...uality product from America s leading manufacturer of pressure washers This pressure washer when properly used and maintained will provide trouble free service Please read and follow these instructions for proper use and maintenance All sales of pressure washers are final Do not return this product to the retailer Call 1 888 559 8550 If you experience any problems and need assistance please call u...

Page 3: ...o the tank Use care in filling tank to avoid spilling fuel Move pressure washer away from fueling area before starting engine Heat will expand fuel in the tank which could result in spillage and possible fire explosion Keep maximum fuel level below top of tank to allow for expansion Operating the pressure washer in an explosive environment could result in a fire Operate and fuel equipment in well ...

Page 4: ...ssure washer from vehicle immediately upon arrival at your destination Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh which could result in amputation or other serious injury Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT See a physician immediately Never p...

Page 5: ...ressure Pull starter cord slowly until resistance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury The spray gun wand is a powerful cleaning tool that could look like a toy to a child Keep children away from the pressure washer at all times Contact with hot surfaces such as engines exhaust components could result in serious burn During operation touch only the contro...

Page 6: ...int auto striping and trim and delicate objects such as flowers and shrubs Before spraying check the item to be cleaned to assure yourself that it is strong enough to resist damage from the force of the spray Avoid the use of the concentrated spray stream except for very strong surfaces like concrete and steel Operating without flow of water will result in equipment damage Operating the pressure w...

Page 7: ...NOTE There will be a slight amount of oil in the engine from factory testing NOTE The high pressure pump was filled with oil at the factory There is no need to add oil at this time see the Maintenance section of this manual for Maintenance information 2 Connect wand to gun Tighten securely 3 Attach high pressure hose to gun Tighten securely ASSEMBLY 1 Place handle assembly onto frame and connect h...

Page 8: ...patterns and change to the soap nozzle for low pressure and chemical soap applications See Operation section Chemical Hose Allows cleaners or cleaning solvents to be mixed with the pressurized water stream See How To Siphon Chemicals Cleaning Solvents in Operation section of this manual OPERATION Know Your Pressure Washer READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT Compare...

Page 9: ...ve will close Chemical Injection Feeds cleaning agents into the pump to mix with the pressurized water and help in cleaning Water Supply All pressure washers must have a source of water The minimum requirements for a water supply are 20 PSI and 5 gallons per minute TO ADJUST PRESSURE The pressure setting is preset at the factory to achieve optimum pressure and cleaning If you need to lower the pre...

Page 10: ...re it is secure in coupler Risk Of Injury Ensure nozzle is completely inserted in QC socket and QC snap ring is fully engaged forward before squeezing gun trigger 0º nozzle Red This nozzle delivers a pinpoint stream and is extremely powerful It covers a very small area of cleaning This nozzle should only be used on surfaces that can withstand this high pressure such as metal or concrete Do not use...

Page 11: ... or other serious injury Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT See a physician immediately Never fill fuel tank when engine is running or hot Do not smoke when filling fuel tank Never fill fuel tank completely Fill tank to 1 2 below bottom of filler neck to provide space for fuel expansion Wipe any fuel...

Page 12: ...OTE Make sure water supply is turned on 8 Start engine See Engine operators Manual for correct procedure NOTE If the engine does not start after two pulls pull the trigger to relieve the pressure 9 Depress trigger on gun to start water flow NOTE Stand on a stable surface and grip gun wand firmly with both hands Expect the gun to kick when triggered 10 Release trigger to stop water flow 11 Adjust n...

Page 13: ... AND RELEASE ALL WATER PRESSURE THE ENGINE CONTAINS FLAMMABLE FUEL DO NOT SMOKE OR WORK NEAR OPEN FLAMES WHILE PERFORMING MAINTENANCE To ensure efficient operation and longer life of your pressure washer a routine maintenance schedule should be prepared and followed If the pressure washer is used in unusual conditions such as high temperatures or dusty conditions more frequent maintenance checks w...

Page 14: ... pressure will pulsate Clean the nozzle immediately using the nozzle kit supplied and the following instructions 1 Shut off the pressure washer and turn off the water supply 2 Disconnect spark plug wire 3 Pull trigger on gun handle to relieve any water pressure 4 Disconnect the wand from the gun 5 Remove the high pressure nozzle from the wand Remove any obstructions with the nozzle cleaning tool p...

Page 15: ... with a male hose connector attached to one end Use only RV antifreeze Any other antifreeze is corrosive and can damage pump 2 Disconnect spark plug wire 3 Disconnect high pressure hose from pump and from spray gun 4 Connect 12 inch length of hose to water inlet of pump 5 Add RV antifreeze to hose as shown 6 Pull engine starter rope slowly several times until antifreeze comes out of high pressure ...

Page 16: ...er to the Open position Wand not in high pressure See How to Use Wand paragraph in the Operation Section Low water supply Water supply must be at least 5 GPM 20 PSI Leak at high pressure hose Repair leak Apply sealant tape if necessary Nozzle obstructed Clean nozzle with paper clip or nozzle cleaning tool pour water into nozzle end to flush out ob struction Water filter screen clogged Remove and c...

Page 17: ...by AWSC Worn unloader piston Have replaced by AWSC Tighten Loose hose connection Loose connections Check and replace Piston packings worn Have replaced by AWSC Worn or broken o rings Have replaced by AWSC Pump head or tubes damaged from freezing Have replaced by AWSC Will not draw chemicals Insure end of chemical hose is fully submerged into chemical Chemical filter clogged Worn or broken o ring T...

Page 18: ...ressors with 60 and 80 gallon tanks will be inspected at the site of installation Contact the nearest Porter Cable Authorized Warranty Service Center that provides on site service calls for service call arrangements If the purchaser does not receive satisfactory results from the Porter Cable Authorized Warranty Service Center the purchaser should contact Porter Cable THIS WARRANTY DOES NOT COVER M...

Page 19: ...19 ENG D25803 NOTES ...

Page 20: ... water overheats this valve will open and allow a gush of water to escape Once the water is released the valve closes allowing the pump to operate normally Don t allow hoses to contact the HOT engine muffler during or after use Never pull the hose to move the unit Do not adjust or attempt maintenance without consulting engine manual or an authorized engine service center Add stabilizer to fuel tan...

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