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Portek Post Driver, Operator'S Handbook Manual

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Portek Post Driver Operator'S Handbook Manual Download Page 19

19

No. Description 

Qty

1-1 

Oiler rubber assembly 

1 

1-2 

Fuel Tank Lid 

 

Assembly Screw M5×20 

1

1-3 

Start Handle 

1

1-4 

Inner six angle cylinder head  

 

combined screw M5×20 

4

1-5 

Cross recessed countersunk 

 

head tapping screws ST4.8×13 2

1-6 starter 

1 

1-7 

Oil Mirror 

1 

1-8 

Fuel Tank 

1 

1-9 

Start Disc Spring 

1

1-10 

Rope  

1

1-11 

Start Rope Wheel 

1 

1-12 

Washer 10×14×0.5 

1 

1-13 

Start Spring 

1 

1-14 

Start Paw Assembly  

1

1-15 

Washer 9.5×12.5×0.8 

2

1-16 

Start jaw screw 

1 

1-17 

Start Dial Disc 

1

1-18 

Starter Gasket 

1

1-19 

Cylinder  

1

1-20 

Cylinder Gasket  

1 

1-21 

Piston Ring 

2 

1-22 Piston 

1

1-23 

Piston Pin 

1 

1-24 

Clamp Spring 

2

1-25 

Needle Roller Bearing 

 HK101316 

1

1-26 

Left and right crankcase 

1 

1-27 

Case Sealing Paper Pad  

1

1-28 

Oil Seal 12×22×7 

1 

1-29 

Bearing 6202 

2

1-30 

Crankshaft Assembly  

1

1-31 

Woodruff Key 3×5×13 

1

1-32 

Oil Seal 15×30×7 

1

1-33 

Inner six angle cylinder 

 

head combined screw M5×35  4 

1-34 

Magnetic Flywheels 

1

1-35 

Hexagon flange nuts 

1

No. Description 

Qty

1-36 

Small washer 8.5×15×1.6 

2 

1-37 

Clutch inner 

1

1-38 

Wave washer 10.5×15×0.5 

2

1-39 

Shaft Screw M8×10 

2

1-40  Positioning Pin 5×10 

2

1-41  Wind Scooper 

1

1-42  Inner six angle cylinder 
 

head combined screw M6×25  4 

1-43  Inner six angle cylinder 
 

head combined screw M5×14  1

1-44  Internal six angle cylinder 
 

head screws M6×55 

2

1-45  Elastic washer 6×1.6 

2

1-46  Plain washer C level 6×1.6 

2

1-47  Silencer  

1

1-48  Silencer Paper Pad 

1

1-49  Inner six angle cylinder head 
 

combined screw M5×16 

2

1-50  Igniter Assembly  

1

1-51  Stop Wire 

1

1-52  Cover Plate 

1

1-53  Cover  

1 

1-54  Inner six angle cylinder head 
 

combined screw M5×25 

10

1-55  Spark Plug 

1

1-56  Inlet Pipe Gasket 

1 

1-57  Inlet Pipe 

1

1-58  Carburettor Gasket 

1

1-59 Carburettor 

1

1-60  Plain washer C level 5×12×1  2
1-61  Internal six angle cylinder 
 

head screws M5×50 

2

1-62  Throttle switch 

1 

1-63  Air Filter Seat 

1

1-64  Door stopper 

1

1-65  Countersunk head 
 

screws C ST4×8 

1

1-66  Filter Screen 

1

1-67  Air Filter Cover 

1

Exploded drawings

Summary of Contents for Post Driver

Page 1: ...1 Read and fully understand the instructions before operating the Portek Post Driver Operators Handbook portek co uk Post Driver ...

Page 2: ... reproductive harm Specifications descriptions and illustrative material in this manual are as accurate as known at the time of publication but are subject to change without notice Illustrations may include optional equipment and accessories and may not include all standard equipment Proper safety precautions must be observed Like all equipment this unit must be handled carefully DO NOT EXPOSE YOU...

Page 3: ...n dangerous carbon monoxide Never attempt to make engine adjustments while the unit is running Always make engine adjustments with the unit resting on a flat clear surface REMOVE SPARK PLUG LEAD TO PREVENT ACCIDENTAL STARTING Do not use the unit if it is damaged or poorly adjusted Keep children away Onlookers should be kept at a safe distance from the work area at least 15 metres 50 feet Never lea...

Page 4: ... other workers or bystanders by at least 15 metres 50 feet Whenever approaching an operator of the machine carefully call his attention and confirm the operator stops the engine Be careful not to startle or distract the operator which can cause an unsafe situation Pay attention to loosening and overheating of parts If there is any abnormality of the machine stop operation immediately and check tha...

Page 5: ... from the spark plug When the machine is placed in storage for a long time drain fuel from the fuel tank and carburettor clean the parts move the machine to a safe place and confirm that the engine is cooled down Make periodic inspections to assure safe and efficient operation For a thorough inspection of your machine please contact a dealer Keep the machine away from fire or sparks CONTENTS Impor...

Page 6: ...For your safety You must wear full protection as specified below Head eye and hearing protection Eye protection to EN166 B Hearing protection to EN 352 1 2002 Face protection visor recommended Hand protection Gloves to EN 12477 2001 Foot protection Boots to EN 20345 2011 Leg protection Sturdy full length trousers ideally to EN381 standard ...

Page 7: ... method Recoil type pull starter Fuel mixture 25 1 petrol oil mixture Fuel tank capacity 1 3l Fuel consumption rate 0 60l h Weight of complete unit 21kg Length width height 805mm 305mm 270mm Post Driver box contents Post Driver with main 4 capacity post holder fitted Reducing adaptor for using plastic post holders x3 plastic piling sizing rings 20 49mm 50 69mm and 70 100mm Lubricating grease 60g I...

Page 8: ... the threads of the post holder adaptor and sizing rings Optional Square Post Holder An additional post holder part no 075 01 can be purchased which can be fitted to the machine as an alternative to the standard post holder This can be used for square and rectangular posts of 4 square 4x3 and 3 square sizes Changing the Post Holder Using an allen key undo the 4 retaining bolts securing the Post Ho...

Page 9: ...ting Hours Petrol Engine Oil Operation within 20 hours 20 1 Operation of over 20 hours 25 1 Starting Before starting the Post Driver prime the engine with fuel by pressing the flexible plastic bulb several times to pump the fuel into the carburettor If the engine is cool close the choke but make sure you open it after starting With the Post Driver upright Hold the upper part of handle tightly with...

Page 10: ...o the required impact power The Post Driver should be run at low or medium speed in the first 20 hours of operation and in order to extend the service life of the machine The Post Driver should not be run at high speed during operation Operation Stopping To stop the Post Driver release the Throttle Switch and carry out idle running of the machine for 3 5 minutes Then pull the Stop Switch to the st...

Page 11: ...se 11 Standard Post Holder Part No 075 02 12 Reducing Adaptor No Description 13 Plastic Sizing Rings 14 Support Plate 15 Throttle Cable 16 Lubricating Grease Filling Port 17 Fuel Tank Lid 18 Pull Cord 19 Air Filter 20 Positioning Sleeve 21 Grip 22 Damping Spring 23 Optional Post Holder Part No 075 01 20 17 12 11 10 16 18 5 14 3 21 22 4 9 1 2 15 19 7 6 8 Maintenance 13 23 ...

Page 12: ...ct the fuel tank at same time Carburettor Over time oil residue may build up around the carburettor and the fuel tank this is normal but you should take care that the greasy oil does not block the oil line to the engine and cause problems when starting It is highly recommended that when the Post Driver is non operational for long periods that the fuel is properly drained To drain the carburettor o...

Page 13: ... dust accumulates on the cylinder heat sink the cooling effect will be reduced which may lead to failure of the cylinder Gearbox Lubrication Open the gearbox cover and regularly inspect to make sure the gearbox drive gears are well lubricated Impact Cylinder Lubrication The impact cylinder should be re lubricated after every 50 hours of operation Remove the screw plug with an allen key before care...

Page 14: ...ace X Fuel Filter Check X Replace X Fuel Tank Cover Clean X X Check X X Tighten X Gearbox Cylinder Check X Add Oil X Silencer Check X Clean X Cooling Fan Check X Clean X Spark Plug Electrode gap 0 025 0 635mm X Replace every 100 operating hours X All screws nuts and fixings for tightness Check X X before starting work after finishing work or daily after each refuelling stop every week every month ...

Page 15: ...air filter Fuel tank feed pipe or air vent blocked Check and clean High carbon deposits found in combustion chamber Remove carbon deposits Abnormal sound Damage or abrasion to active components Replace worn parts High carbon deposits found in combustion chamber Remove carbon deposits Post Driver works but not efficiently Rubber impact piston ring is aged or worn Replace worn parts Excessive smoke ...

Page 16: ...16 Exploded drawings ...

Page 17: ...le 1 29 Opening Ring 1 30 Iron Handle Sleeve 1 31 Big Vibration Absorption Ring 1 32 O ring 33 4 1 No Description Qty 33 Shock 1 34 Support Plate 1 35 Hexagon Flange Nut M18 1 5 2 36 Shock Guide Sleeve 1 37 Inner Hexagon Cheese head Screw M8 40 6 38 Inner Pile Head 1 39 Standard Piling Socket 1 40 Reducing Adaptor 1 41 Plastic Sizing Ring 3 42 Positioning Sleeve 2 43 Compression Spring 22 5 27 5 6...

Page 18: ...18 Exploded drawings ...

Page 19: ...mbined screw M5 35 4 1 34 Magnetic Flywheels 1 1 35 Hexagon flange nuts 1 No Description Qty 1 36 Small washer 8 5 15 1 6 2 1 37 Clutch inner 1 1 38 Wave washer 10 5 15 0 5 2 1 39 Shaft Screw M8 10 2 1 40 Positioning Pin 5 10 2 1 41 Wind Scooper 1 1 42 Inner six angle cylinder head combined screw M6 25 4 1 43 Inner six angle cylinder head combined screw M5 14 1 1 44 Internal six angle cylinder hea...

Page 20: ...chinery named below conforms to the requirements of EC Council Machinery Directive Annex II Designation of Machinery Portek Post Driver Relevant EC Council Directives 2006 42 EC Machinery Directive 2014 30 EU Electromagnetic Compatibility Directive Applied Harmonised Standards BS EN ISO 12100 2010 BS EN 60745 1 2009 A11 2010 BS EN 55012 2007 A1 2009 Signature of Manufacturer s Representative Decla...

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