background image

 

PoolPak PCP Series 

 Outdoor OMM

 

2

 

September 2020

 

General Information 

This manual provides basic information about the applicable dehumidifier and its operation.  

Important information regarding installation, maintenance, and start up as well as additional and auxiliary systems 
and devices (outdoor condenser, communication interfaces, etc.) is normally provided with the dehumidifier and 
can also be obtained at factory (see 

Contact Us

 below). 

Operating Safety (Warnings, Cautions, and Notes) 

 

FOR YOUR SAFETY: READ BEFORE PERFORMING ANY OPERATIONS, MAINTENANCE OR SERVICE TASKS! 

 

Only qualified technicians should install, operate, maintain or service mechanical equipment 
including current dehumidification system.   
Make sure to read this manual before performing any tasks to familiarize yourself with the 
equipment as well as with any potential hazards. Always exercise caution! 

 

Beware of electrical power and high electrical voltage!

 

• 

Follow proper safety procedures 

 lockout, tagout, and other respective procedures

 

• 

Failure to follow safety procedures can result in serious injury or death

 

 

 

Beware of moving parts and hot surfaces!

 

• 

Make sure to stop all moving parts (fans, blowers, etc.) before accessing the equipment

internal space

 

• 

Be aware of hot surfaces (hot refrigeration, space heating pipes, coils, heaters, etc.)

 

 

 

Beware of high pressures and chemicals!

 

• 

Dehumidifiers, equipped with compressors, contain refrigerant under high pressure; oil is 
also contained in the compressor and refrigeration circuit(s)

 

• 

Some dehumidifiers may also contain other liquids such as glycol mixtures and pool water

 

 

 
The following warnings, cautions, and notes appear throughout this manual and referenced documentation 
whenever special care must be taken to avoid potential hazards that could result in equipment malfunction or 
damage, personal injury, or death. 

 

 

Reference and Additional Information 

 

 

WARNING

  

Indicates a potentially hazardous 
situation which could result in 
serious injury or death if handled 
improperly.

 

 

 

CAUTION 

 

Indicates a potentially hazardous 
situation which could result in 
moderate injury or equipment 
damage if handled improperly. 

 
 

 

Note  

Indicates a situation that could 
result in equipment damage or 
improper/ineffective operation if 
handled improperly.

 

Summary of Contents for PCP 3000

Page 1: ...PoolPak com OPERATION AND MAINTENANCE MANUAL DEHUMIDIFIERS PCP SERIES Outdoor...

Page 2: ...entilation 22 Space Heating 22 Air Conditioning Dehumidification and Pool Heating 22 Compressor s 22 Sequence of Operation 8 to 20 tons 24 Ventilation 24 Purge Additional Exhaust Option 24 Heat Recove...

Page 3: ...w safety procedures can result in serious injury or death Beware of moving parts and hot surfaces Make sure to stop all moving parts fans blowers etc before accessing the equipment s internal space Be...

Page 4: ...com Attention Installation and Service Contractors WARNING Any work installation start up service maintenance repair etc on any mechanical equipment dehumidifier outdoor condenser fluid cooler etc mu...

Page 5: ...talled externally fitted in the supply air ductwork or internally Refer to your dehumidifier s submittal documentation Gas fired heater can be installed externally within supply ductwork Alternatively...

Page 6: ...e brought to the gas heater directly Attention Equipment Clearances and Dimensions CAUTION For equipment proper operation maintenance and service respective clearances should be maintained Generally 3...

Page 7: ...idifier View and Options BX Cab Standard PCP1400 to PCP6000 dehumidifier general views as well as some options are shown on Pic C 1 Pic C 1 shows only one example of dehumidifier arrangement refer to...

Page 8: ...minations end sides o Optional Purge Outdoor Air POA ductwork connection termination top sides Optional Pool Water Heating Optional Space Heating hot water coil electric or gas heater Optional Heat Re...

Page 9: ...ide Space heating Hot Water connection bottom side o Some connection location options for both pool and space heating pipe lines are limited to indoor installation only refer to submittal documentatio...

Page 10: ...mpressor refrigeration circuit Single and Two Compressor Arrangement Dehumidifier Model Dehumidifier typical arrangement total capacity and number of compressors are reflected in its model for specifi...

Page 11: ...s dehumidifier may have different condenser provided with it refer to the dehumidifier s submittal documentation for more details Two compressor dehumidifier would normally have paired up two outdoor...

Page 12: ...tandard dehumidifier and cooler combination depending on number of factors dehumidifier may have different cooler provided with it refer to the dehumidifier s submittal documentation for more details...

Page 13: ...e dehumidifier to show External systems connections location direction pool space heating cooling circuits condensate Air filter locations quantity and size Additional Info warning caution stickers et...

Page 14: ...ows all most available options some of which may not be present on your dehumidifier Dehumidifier Main Components SLX Main Blower 1 is in the main blower compartment next to the Main Electric Panel 2...

Page 15: ...eater electric and control panel 62 and provisions for combustion air intake 63 and flue exhaust 64 o Pipe chase opening 65 in Compressor Compartment and Gas Heater Package floors allow for external s...

Page 16: ...urge exhaust fan and Purge Outdoor Air openings Refrigeration coils Evaporator 7 and Reheat internal condenser 8 are located directly downstream of the Main Filter Rack 9 o Evaporator Bypass Damper 10...

Page 17: ...PoolPak PCP Series Outdoor OMM 16 September 2020 11b 2 1 3 5 4 7 8 9 11a 10 13 14 15 18 17 16 Pic D 1 B 19 74 72 75 71 74 6 71 76 76 76 76 77...

Page 18: ...midifier supplied to the premise It must be located downstream of the space heater o In some cases where the space heater is external to dehumidifier the sensor will be provided with the dehumidifier...

Page 19: ...PoolPak PCP Series Outdoor OMM 18 September 2020 27 21 23 24 22 28 25 26 Pic D 4 L...

Page 20: ...September 2020 19 PoolPak PCP Series Outdoor OMM Pic D 4 B 29 26 25 27 28 21 22 23 24...

Page 21: ...ot gas Liquid etc In some cases fluid cooler piping connection s may be located within pump package box 37 if fluid cooler is provided with one Piping connection location may vary refer to particular...

Page 22: ...to the fluid cooler directly standard or provided separately Pump 38 establishes glycol mixture circulation through the fluid cooler and dehumidifier Expansion tank 39 compensates for temperature base...

Page 23: ...r Dehumidification operation Note Externally installed Exhaust Fan s and Outdoor Air damper s could be also controlled by the dehumidifier control system This applies to both Minimum and Purge Additio...

Page 24: ...uid Cooler Operation below Once demand for the compressor s operation is removed respective call is satisfied the pump down solenoid valve closes once the compressor suction pressure reaches the pre s...

Page 25: ...OA damper if dehumidifier is equipped with such option opens to introduce fresh outdoor air into the premise OA damper could be equipped with ON OFF simple fully open fully closed or modulating contr...

Page 26: ...ll for Air Conditioning Mode Respectively when premise air humidity goes over exceeds its set point the dehumidifier control system issues a call for Dehumidification Mode In some instances these call...

Page 27: ...r operation related safeties and timers are confirmed by the control system the pump down solenoid valve opens and once pressure stabilizes the compressor starts Based on the premise air temperature t...

Page 28: ...ans type and wiring diagram if when needed If the fluid cooler is equipped with the built in pump package to establish cooling fluid flow between dehumidifier and the fluid cooler or to serve as addit...

Page 29: ...ced Access to advanced settings and features Help Context sensitive help presenting information related to the viewed page Most common basic maintenance tasks performed using Touch Display OP Adjust S...

Page 30: ...asing voltage etc is outside of pre set limits Check Voltage Monitor info status incoming power voltage Compressor HP1 X LP1 X SupHeat1 DisTemp1 Various compressor related alarms relevant to Compresso...

Page 31: ...ate RJ 45 jack plastic black is mounted on the control board directly for TouchDisplay connection Make sure to use the proper jack metal surface one located on the sub board for Web Monitor connection...

Page 32: ...erforming any equipment maintenance work make sure that all moving parts are stopped and it is safe to perform required task Maintenance Key Points Here are some basic key maintenance considerations p...

Page 33: ...gged or dirty Verify that all set points are correctly programmed as specified by the facility operator Semi Annually Inspect and clean the drain pan s Tighten electrical connections if required Check...

Page 34: ...oils Warning Hazardous chemicals Cleaning agents can be highly acidic or alkaline Handle all chemicals carefully and use appropriate personal protective equipment PPE Refer to the cleaning agent manuf...

Page 35: ...place for entire system fluid cooler piping dehumidifier etc Have each local high point of the system equipped with means to bleed the air air bleeding valve etc Have each local low point of the syste...

Page 36: ...ts are covered by PoolPak manufacturer warranty All parts and labor requirements will either be handled by DASV technicians directly or managed and approved in advance by DASV through DASV authorized...

Page 37: ...mechanical rooms that house chemicals i e chlorine bromine water treatment chemicals Products on which payment is in default 2 Parts that wear out due to normal usage such as air filters fuses and se...

Page 38: ...months from factory ship date whichever comes first and cover parts replacement only for parts that fail as a result of manufacturing defect The failed parts must be returned to the factory with tran...

Reviews: