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September 2020

 

15

 

PoolPak PCP Series 

 Outdoor OMM

 

Dehumidifier Main Components - BX

 

 

Main Blower

 (1) is in the main blower compartment behind or next to the 

Compressor Compartment

 (3) and 

Main Electric Panel

 (2). Some models could be equipped with two main blowers. 

 

Min Outdoor Air (OA) Opening

 (4) is optionally equipped with a motorized damper and filter(s). The 

Manual 

OA Damper

 (5) is usually used to set proper amount of outdoor air intake; in some cases, it could be equipped 

with modulating actuator for automatic adjustment of outdoor air intake. 

o

 

Outdoor-installed dehumidifier would have 

louver(s)

 (76) installed at the OA opening. 

 

Optional 

Min Exhaust Fan

 

(EF)

 

Assembly

 

(6) (fan and motorized damper) is located on the dehumidifier’s 

return air side; Exhaust Air opening in outdoor-installed dehumidifier is equipped with 

louver(s)

 (76) also. 

o

 

Min Exhaust Fan Assembly is hinged and could be opened for better access to the fan electric box. 

 

Dehumidifier, equipped with 

Heat Recovery (HR)

 option, would have 

HR glycol coils

 (71), installed at 

the Min 

Exhaust (EF) 

and 

Min Outdoor Air

 

(OA)

 openings, and 

HR pump

 (72), installed in return air compartment. 

o

 

If HR option is present, 

Min Exhaust Fan Assembly

 would normally be equipped with a filter rack. 

 

If dehumidifier is equipped with

 Purge

 option, additional 

Purge-exhaust fan (PF) 

(73) with motorized damper 

would be installed 

on dehumidifier’s return air side,

 as well as additional

 

(“Purge”) Outdoor Air (POA)

 (74) 

opening(s), equipped with motorized dampers, would be located directly upstream of 

Main Filter Rack

 (9). 

Motorized 

Return Air (RA) damper

 (75) would be located between return air side and POA opening(s). 

o

 

Outdoor- installed dehumidifier would have 

louvers

 (76) installed at the

 Purge-exhaust fan

 and 

Purge 

Outdoor Air 

openings. 

 

Refrigeration coils - 

Evaporator

 (7) and 

Reheat

 (internal condenser) (8) - are located directly downstream of 

the 

Main Filter Rack

 (9).  

o

 

Evaporator Bypass Damper

 (10) is located next to the evaporator coil. It helps to control compressor 

suction pressure by adjusting the amount of air, bypassing the evaporator.  

 

Space heater

 (11a and 11b) location, if the dehumidifier is equipped with one, may vary: 

o

 

Hot water coil 

or 

Electric heater

 (11a) is usually located directly downstream of the 

reheat

 coil; 

o

 

Gas heater

 (11b) is usually located between main blower(s) and compressor compartment, however, 

in some cases it could be installed externally. 

o

 

Gas Boiler package

 (not shown), if provided, either installed remotely or mounted externally on the 

dehumidifier end wall (return air side). 

 

Compressor

 (13), 

Receiver

 (14) and other components are located within the 

Compressor Compartment 

(3)

.

  

o

 

If the dehumidifier has the standard 

pool water heating

 option, the compressor circuit additionally 

includes the 

coaxial pool water heat exchanger

 (15) and refrigeration pool water heating valve. 

o

 

If the dehumidifier has the 

water-cooled 

air conditioning option (equipped with fluid cooler or 

connected to external water-cooling source), the compressor circuit also includes the 

plate heat 

exchanger

 (16). Some models may have refrigeration 

suction accumulator

 (13a). 

o

 

 Single-deck two-compressor dehumidifier would have two refrigeration circuits and two sets of 
respective refrigeration devices (compressors, receivers etc.). 

 

Main Electric Panel

 contains 

Main Control Board

 (17), 

Operator Panel

 (18) and other electrical components. 

Disconnect

 (77), if one is installed, usually located on the 

Compressor Compartment

 outer wall, opposite to 

Main Electric Panel

 

Packaged

 Outdoor Air-Cooled Condenser

 (19), if dehumidifier is equipped with it, is normally mounted on the 

roof or on the end wall (return air side). 

 

 

Summary of Contents for PCP 3000

Page 1: ...PoolPak com OPERATION AND MAINTENANCE MANUAL DEHUMIDIFIERS PCP SERIES Outdoor...

Page 2: ...entilation 22 Space Heating 22 Air Conditioning Dehumidification and Pool Heating 22 Compressor s 22 Sequence of Operation 8 to 20 tons 24 Ventilation 24 Purge Additional Exhaust Option 24 Heat Recove...

Page 3: ...w safety procedures can result in serious injury or death Beware of moving parts and hot surfaces Make sure to stop all moving parts fans blowers etc before accessing the equipment s internal space Be...

Page 4: ...com Attention Installation and Service Contractors WARNING Any work installation start up service maintenance repair etc on any mechanical equipment dehumidifier outdoor condenser fluid cooler etc mu...

Page 5: ...talled externally fitted in the supply air ductwork or internally Refer to your dehumidifier s submittal documentation Gas fired heater can be installed externally within supply ductwork Alternatively...

Page 6: ...e brought to the gas heater directly Attention Equipment Clearances and Dimensions CAUTION For equipment proper operation maintenance and service respective clearances should be maintained Generally 3...

Page 7: ...idifier View and Options BX Cab Standard PCP1400 to PCP6000 dehumidifier general views as well as some options are shown on Pic C 1 Pic C 1 shows only one example of dehumidifier arrangement refer to...

Page 8: ...minations end sides o Optional Purge Outdoor Air POA ductwork connection termination top sides Optional Pool Water Heating Optional Space Heating hot water coil electric or gas heater Optional Heat Re...

Page 9: ...ide Space heating Hot Water connection bottom side o Some connection location options for both pool and space heating pipe lines are limited to indoor installation only refer to submittal documentatio...

Page 10: ...mpressor refrigeration circuit Single and Two Compressor Arrangement Dehumidifier Model Dehumidifier typical arrangement total capacity and number of compressors are reflected in its model for specifi...

Page 11: ...s dehumidifier may have different condenser provided with it refer to the dehumidifier s submittal documentation for more details Two compressor dehumidifier would normally have paired up two outdoor...

Page 12: ...tandard dehumidifier and cooler combination depending on number of factors dehumidifier may have different cooler provided with it refer to the dehumidifier s submittal documentation for more details...

Page 13: ...e dehumidifier to show External systems connections location direction pool space heating cooling circuits condensate Air filter locations quantity and size Additional Info warning caution stickers et...

Page 14: ...ows all most available options some of which may not be present on your dehumidifier Dehumidifier Main Components SLX Main Blower 1 is in the main blower compartment next to the Main Electric Panel 2...

Page 15: ...eater electric and control panel 62 and provisions for combustion air intake 63 and flue exhaust 64 o Pipe chase opening 65 in Compressor Compartment and Gas Heater Package floors allow for external s...

Page 16: ...urge exhaust fan and Purge Outdoor Air openings Refrigeration coils Evaporator 7 and Reheat internal condenser 8 are located directly downstream of the Main Filter Rack 9 o Evaporator Bypass Damper 10...

Page 17: ...PoolPak PCP Series Outdoor OMM 16 September 2020 11b 2 1 3 5 4 7 8 9 11a 10 13 14 15 18 17 16 Pic D 1 B 19 74 72 75 71 74 6 71 76 76 76 76 77...

Page 18: ...midifier supplied to the premise It must be located downstream of the space heater o In some cases where the space heater is external to dehumidifier the sensor will be provided with the dehumidifier...

Page 19: ...PoolPak PCP Series Outdoor OMM 18 September 2020 27 21 23 24 22 28 25 26 Pic D 4 L...

Page 20: ...September 2020 19 PoolPak PCP Series Outdoor OMM Pic D 4 B 29 26 25 27 28 21 22 23 24...

Page 21: ...ot gas Liquid etc In some cases fluid cooler piping connection s may be located within pump package box 37 if fluid cooler is provided with one Piping connection location may vary refer to particular...

Page 22: ...to the fluid cooler directly standard or provided separately Pump 38 establishes glycol mixture circulation through the fluid cooler and dehumidifier Expansion tank 39 compensates for temperature base...

Page 23: ...r Dehumidification operation Note Externally installed Exhaust Fan s and Outdoor Air damper s could be also controlled by the dehumidifier control system This applies to both Minimum and Purge Additio...

Page 24: ...uid Cooler Operation below Once demand for the compressor s operation is removed respective call is satisfied the pump down solenoid valve closes once the compressor suction pressure reaches the pre s...

Page 25: ...OA damper if dehumidifier is equipped with such option opens to introduce fresh outdoor air into the premise OA damper could be equipped with ON OFF simple fully open fully closed or modulating contr...

Page 26: ...ll for Air Conditioning Mode Respectively when premise air humidity goes over exceeds its set point the dehumidifier control system issues a call for Dehumidification Mode In some instances these call...

Page 27: ...r operation related safeties and timers are confirmed by the control system the pump down solenoid valve opens and once pressure stabilizes the compressor starts Based on the premise air temperature t...

Page 28: ...ans type and wiring diagram if when needed If the fluid cooler is equipped with the built in pump package to establish cooling fluid flow between dehumidifier and the fluid cooler or to serve as addit...

Page 29: ...ced Access to advanced settings and features Help Context sensitive help presenting information related to the viewed page Most common basic maintenance tasks performed using Touch Display OP Adjust S...

Page 30: ...asing voltage etc is outside of pre set limits Check Voltage Monitor info status incoming power voltage Compressor HP1 X LP1 X SupHeat1 DisTemp1 Various compressor related alarms relevant to Compresso...

Page 31: ...ate RJ 45 jack plastic black is mounted on the control board directly for TouchDisplay connection Make sure to use the proper jack metal surface one located on the sub board for Web Monitor connection...

Page 32: ...erforming any equipment maintenance work make sure that all moving parts are stopped and it is safe to perform required task Maintenance Key Points Here are some basic key maintenance considerations p...

Page 33: ...gged or dirty Verify that all set points are correctly programmed as specified by the facility operator Semi Annually Inspect and clean the drain pan s Tighten electrical connections if required Check...

Page 34: ...oils Warning Hazardous chemicals Cleaning agents can be highly acidic or alkaline Handle all chemicals carefully and use appropriate personal protective equipment PPE Refer to the cleaning agent manuf...

Page 35: ...place for entire system fluid cooler piping dehumidifier etc Have each local high point of the system equipped with means to bleed the air air bleeding valve etc Have each local low point of the syste...

Page 36: ...ts are covered by PoolPak manufacturer warranty All parts and labor requirements will either be handled by DASV technicians directly or managed and approved in advance by DASV through DASV authorized...

Page 37: ...mechanical rooms that house chemicals i e chlorine bromine water treatment chemicals Products on which payment is in default 2 Parts that wear out due to normal usage such as air filters fuses and se...

Page 38: ...months from factory ship date whichever comes first and cover parts replacement only for parts that fail as a result of manufacturing defect The failed parts must be returned to the factory with tran...

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