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Summary of Contents for CPP Series

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Page 2: ...itch 5 2 Cell Switch 5 3 Circuit Breaker 5 4 AC Socket Pump Outlet 5 5 Junction Box 5 6 Output Control Knob 5 7 Flashing LED CPPS model only 5 8 Production Output Display Meter 5 9 Hard So Switch CPPS model only 5 10 Start Up Procedure 6 Timer Setting 7 Water Chemistry 8 Chlorinator Maintenance 8 1 Inspecting and Cleaning the Power Pack 8 2 Inspecting and Cleaning the Cell Electrode 9 Chlorinator ...

Page 3: ...00wiring rules Itshallbeinstalledoutsidethepoolzone 1 2 Important Safety Instructions A A To reduce the risk of injury do not permit young children to use this product unless they have been trained by theperson responsiblefortheir safety andthey acknowledge their ability to use such equipment To reduce the risk of accidents or incidents service on the unit should only be performedby yourlocal Pool...

Page 4: ...o Range Astandardmodelknownas CPPwhichisanon reversingdesignandcalciumbuildupneedstobe manuallycleanedperiodicallyfromtheelectrodeplates Areversepolaritymodelknownas CPPSwhichisareversingdesignandautomaticallychanges directionevery6 lOhrs dependingonyoursetting Thischangeofpolaritycausesthecalciumto dislodgeandkeeptheCellplatesclean Pleasenoteoccasionalcleaningoftheelectrodeplatesmay be necessary ...

Page 5: ...s chlorine demand in colder water We recommend 3 5kg per 1000 litres 1 cubM of pool water and a 50 000 litre 50 cubM new pool needs approximately 175kg of salt The unit can operate on mineral magnesium chloride salts and you should allow an extra 20 30 on the ppm for these types of salts Salt should always be added to the shallow end of the pool and allowed to dissolve Do not let the salt settle o...

Page 6: ...d hold the Acrylic Front in place The Power Pack should be mounted no further than 1 5 metres from the chlorinator Cell for ease of operation of the controls on the Power Pack 4 2 Cell Electrode Installation Connect the Cell Housing horizontally in the return line to the pool use reducing bushes supplied if 40mm PVC pipe using high pressure PVC glue The Cell Housing can be mounted vertically but p...

Page 7: ...e installation It is RECOMMENDED that the Cell Housing be installed horizontally to create a natural gas trap that acts as a safety device Installation in any other way may cause explosion injury or death if the installer does not allow for gas removal The Cell Housing must be installed in the RETURN pipework to the pool It must always be installed after the filter gas heater solar heating or heat...

Page 8: ... electrical circuit from damage caused by overcurrent overload or short circuit It can be reset by pressing the button in after it has tripped It may be damaged if you supply excessively high levels of salt throughtheCell 5 4 AC Socket Pump Outlet The AC Socket allows the pump to be electrically operated and controlled by the Power Pack WARNING If you fail to control the pump this way then you mus...

Page 9: ... start off by running on the SOFT position but if you have hard water high calcium and the build up on your electrode takes place too quickly then you can shorten the reversing hours by setting the switch to the HARD position The platinum coating on the Cell plates may not last as long on the hard setting as a percentage of the wear on the coating is related to the number of current switches 5 10 ...

Page 10: ...e to doits work Summer Settings 1 e I Ideally runfor4hoursinthemorning 6 10am and4hoursinthe evening 4 8pm For a smaller pool you can run less hours In extreme weather it may be necessary to run longer hours Winter Settings In winteryoushouldlower yourrunning timebyup to 50 of your summersetting dependingon your free chlorine levels You should ideally run 2 3 hours in the morning and 2 3 hours in ...

Page 11: ...ast 12 hours charging at first but simply leave it alone and it will charge itself as required This me is set at 8 00am and the dial pointer shows the 8 00 posi on as does the clock face hands The Timer comes on where the pins that are pressed out reach the White dial pointer in this case it will be from 6 10am and 4 8pm When White adjustable segment pins reach this dial pointer in AUTOMATIC posi o...

Page 12: ...ntrol Knob fully clockwise and the Meter needle reaches the top of the GREEN then you have enough salt DO NOT ADD ANY MORE SALT HANDY TIP 2 If you turn the Output Control Knob fully clockwise and the display Meter needle reaches the RED then you have either just enough salt if just reaches RED or too much salt if it goes in to the RED DO NOT ADD ANY MORE SALT The colder the water the lower your ou...

Page 13: ...ill cause constantly high pH levels When Total Alkalinity is high you can add Pool Pro Hydrochloric Acid a little at a time to lower the Total Alkalinity When Total Alkalinity is low you can add Pool Pro pH Buffer sodium bicarbonate buffer baking soda to raise the Total Alkalinity 7 5 Calcium Hardness Measurement Interval Every 3months Ideal Calcium Hardness Levels Concrete Pools 250 300ppm Fibreg...

Page 14: ...ews are tight and Cell leads are in sound condition at least once a year 8 1 Inspecting and Cleaning the Power Pack Little or no maintenance is normally required with the Pool Pro Power Pack Ensure the Power Pack 3 pin plug plugs into a suitable weatherproof RCD protected lOamp outlet Ensure that the pump plugs into the 3 pin AC Socket located at the bottom of the Power Pack Check all plugs and co...

Page 15: ... ensures the pump and Pool Pro unit will not turn on Unscrew the Cell Locking Ring and remove the electrode for inspection If calcium build up is present immerse the electrode in Pool Pro Cell Cleaner A solution can be made by mixing 1 part hydrochloric acid to 10 parts of water If excessive build up is present a stronger solution may be used to remove the calcium Using 5 parts of water will make ...

Page 16: ...r service Circuit Breaker looks OK but Cell Switch light Faulty Cell Switch or Circuit Breaker call for service not coming on 1 Excessively high salt check salt and lower it if needed 2 Short across Cell plates remove Cell and check the Circuit Breaker resets but trips again plates for anymetal lying across plates 3 Faulty rectifiers transformer or Cell cable call for service Cell Switch illuminat...

Page 17: ... 11011 Refer to Timer Setting in this manual sec 6 9 8 Pool pump outlet not functioning properly or pump always on Potential Cause Remedy Check that pump is plugged into the bottom of the Pump not plugged into chlorinator Power Pack and not directly in to the wall outlet Make sure you are set in AUTO mode and not MANUAL for normal running 9 9 Cell not cleaning excessive calcium bulld up on Cell or...

Page 18: ...RTS 53 52 56 50 54 51 55 57 10 SCHEMATICS AND PART NUMBERS 5 25 26 9 8 7 2 3 18 17 19 20 21 22 16 4 12 11 10 13 15 23 24 14 1 6 ELECTRODE CELL PARTS 53 52 56 50 54 51 55 57 18 CPP CPPS MODELS 10 SCHEMATICS AND PART NUMBERS ELECTRODE CELL PARTS CPP CPPS MODELS m 53 52 56 50 54 51 55 27 27 ...

Page 19: ...7 PPEC2000PP C CPP POWER PACK COMPLETE CPP20 27 PPEC3000PP C CPP POWER PACK COMPLETE CPP30 27 PPEC4000PP C CPP POWER PACK COMPLETE CPP40 27 PPRP2000PP C CPPS POWER PACK COMPLETE CPPS20 27 PPRP3000PP C CPPS POWER PACK COMPLETE CPPS30 27 PPRP4000PP C CPPS POWER PACK COMPLETE CPPS40 ITEM No CODE DESCRIPTION 50 PPCC20EC CPP20 REPLACEMENT CELL 5 PLATES 200MM SOLID PLATE CATHODE ANODE 50 PPCC30EC CPP30 ...

Page 20: ...3500 ppm salt Power Consumption Watts Frequency Hz Weight kg Dimensions cm CPPS30C CPPS40C CPPS50C 210 265 210 265 210 265 1 35 1 97 1 38 6 60 6 60 8 94 11 42 13 66 14 66 30 40 25 50 50 50 30 40 50 304 425 382 41Lx35Wx19H 41Lx35Wx19H 41Lx35Wx19H MODEL NUMBER Chlorine Output Cal Hypo Equivalent 65 Sod Hypo Equivalent 12 5 Sod Hypo Equivalent 12 5 PER HOUR OVER 8 HOURS CPP20 CPPS20 CPP30 CPPS30 CPP4...

Page 21: ...s been supplied The maximum liability incurred by the manufacturer shall not in any case exceed the contract price for the equipment or the product parts or components thereof claimed to be defective Further the manufacturer shall not be liable for any loss damage or delay directly or indirectly caused by any malfunction of or defect of or failure of the equipment other than as expressly provided ...

Page 22: ...de general information on a particular subject s in goodfaith and is notan exhaustive treatment ofsuchsubject s Itsuseis beyond thecontrol of the author contributor publishers and distributors and should not be relied upon without consulting your local Pool Pro Professionalfor comprehensive advice This guide includes subject s that should only be performed by or under the direction and advice of y...

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