background image

PONNDORF Gerätetechnik GmbH 
Leipziger Strasse 374 
D - 34123 Kassel 

Operation manual 

Hose Pump type  

P_high pressure 65

 

Page 23 of 26 

 

 

Version 002_GB / 05.2017

 

 

7.  Maintenance / Service    

 
There are no sophisticated procedures of maintenance necessary for Ponndorf Hose 
Pumps. 
Nevertheless there have to be made regular inspections in order to avoid any decrease of 
capabilities of the pump (e.g. suction capacity / discharge head / flow rate). 
 
 

7.1    Changing the pump hose 

 
When changing the pump hose please consider chapter 6.4 (Installing / changing of the 
pump hose). 
 
 

 

Remove power from the pump by removing the main fuses before doing 
any cleaning / maintenance / assembly operations ! 

 
 

7.2    Maintenance 

 

Filling of lubricant bath 

Rotor bearings 

Inspection glass 

 
• check on sufficient liquid    
  level (max. 25 liter 
approx.) 
 
• see also page 23 
(chapter    
  6.5, picture 13) 
 
• interval: 
  every 300 hours of 
operation 

 
•  check on proper seat 
    of bearings  
•  check on inadmissible     
    development of heat  
•  check on inadmissible     
    noise development of bearings 
 
•  interval: 
  every time when  
    changing the pump 
    hose respectively every 500     
    hours of operation 
 

 
• check on intactness 
 
• interval: 
  every 500 hours of 
  operation 

 

 

In case of wear characteristics mentioned above rotor bearings must be 
replaced!  

 
 

Summary of Contents for P high pressure 65

Page 1: ...Hose Pump Type P_high pressure 65 Operation Manual...

Page 2: ...ty instructions for the operator user 9 3 8 Safety instructions for maintenance inspection assembly 9 10 3 9 Unauthorized modifications or use of unoriginal parts 10 3 10 Unauthorized operation method...

Page 3: ...ds and sensitive materials which require to be pumped gently Priming and pumping of combustible gases or fumes is prohibited Start up and close down operations which require this should only be rarely...

Page 4: ...able strainer may be used as protection 2 3 Labelling 1 Pump Type 2 Maximum Pressure 3 Pump Number and Year of Manufacture 4 ATEX Coding optional 5 Ambient Temperature Limit in EX Zone optional 6 Cust...

Page 5: ...temperature which exceed the maximum permissible or line losses caused by media with a too high viscosity 2 5 Technical data P_high pressure 65 Max flow rate l h H2O approx 32 000 Max pressure pmax a...

Page 6: ...g on the discharge pressure For assembly and disassembly of the shims the lubricant bath and the casing cover have to be removed Each shim is fixed to the rotor by one screw This screw must be loosene...

Page 7: ...mentioned in other chapters must be observed too 3 1 Marking of details in the operation manual Non observance of the safety instructions of this operation manual can endanger people Those instructio...

Page 8: ...user the system dependent regulations and requirements the currently valid regulations concerning explosion protection and safety as well as rules for accident prevention The pump in connection with t...

Page 9: ...Lubricant Bath Grease as described in chapter 6 4 In case of any discrepancies the pump must not be placed into operation While placing the pump into operation the characteristics pump speed pressure...

Page 10: ...responsible for a protection against contact The protection against contact of moving parts of machines in operation e g coupling must not be removed Leakages of hazardous pumping media e g explosive...

Page 11: ...nection 3 9 Unauthorized modifications or use of unoriginal parts Modifications of the machine are only permissible after prior consultation of the manufacturer Original spare parts and accessories au...

Page 12: ...ggregate pump head with mounted drive and base plate the corresponding lifting tool must only be fixed at the holes for lifting the pumps at the base plate The ring bolts on pump head and drive must o...

Page 13: ...cleaning may be insufficient Risk of poisoning and environmental damage by the pumped liquid Use suitable personal protective equipment when carrying out any work on the pump Prior to disposal of the...

Page 14: ...are shaft extension Construction Description XXX pump head with bare shaft extension without drive Pump with coupled drive GMC GMC TF GMC FF GMC I1 I3 GMC V1 V3 pump with gear motor pump with gear mot...

Page 15: ...an be switched off and an alarm horn signal lamp can be activated This is only possible when using a motor contactor The sensor of the leakage detector must be screwed in non flush into the thread of...

Page 16: ...e proximity switch make Rechner switch amplifier make Rechner The switch amplifier must not be used in hazardous locations It has to be strictly installed outside of these areas The connections must o...

Page 17: ...with temperature class T4 are intended for use at an ambient temperature between 2 C and 40 C permissible temperature of place of installation are suitable for pumping media with a maximum temperature...

Page 18: ...and the maximum pressure of the pump By using a pole changing switch the tubing on suction and discharge side must withstand the maximum pressure of the pump Always use flexible tubing to connect the...

Page 19: ...be endangered because of emissions of the pumping medium If flammable liquids or gases may leak the affected area of emission must be free of ignition sources 6 4 Installing changing the pump hose The...

Page 20: ...steps 1 Unscrew drain plug to remove the lubricant bath and collect the liquid 2 Unscrew counter flanges on suction and discharge side 3 For installed pump hose if necessary use lifting screws 4 Swit...

Page 21: ...unt cover again Locking torque casing screws 12 Nm up to cover charge number 08 13 15 Nm 6 Lubricate the hose Switch on the drive and insert the hose into the opening of the casing 7 The rotating pump...

Page 22: ...ten it with screws at the casing Take care that the connecting socket is inserted in the hose up to the flange 10 Switch on the drive until the hose also appears approx 30 mm on the other side of the...

Page 23: ...or spray Especially in case of aggressive and caustic media there is danger of injuries The casing cover may only be removed when the drive is switched off and the power supply is interrupted remove f...

Page 24: ...stalling changing of the pump hose Remove power from the pump by removing the main fuses before doing any cleaning maintenance assembly operations 7 2 Maintenance Filling of lubricant bath Rotor beari...

Page 25: ...065 004 3 1 O Ring 18 065 015 4 2 Rubber sealing 18 065 014 5 1 Paper sealing 18 065 017 6 1 inspection glass 18 065 021 7 2 Clamping ring 18 065 013 8 1 Rotor 18 065 008 9 8 Shim 18 065 025 10 2 Sho...

Page 26: ...PONNDORF Ger tetechnik GmbH Leipziger Strasse 374 D 34123 Kassel Operation manual Hose Pump type P_high pressure 65 Page 25 of 26 Version 002_GB 05 2017 7 5 Drawings of spare parts...

Page 27: ...000 16000 12000 8000 4000 Drehzahl Speed 1 min 20 40 60 80 0 bar 10 bar 15 bar 5 bar 8 Characteristic curve Important The characteristic curve is based on pumping water So the actual flow rate of the...

Reviews: