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MI01 Rev. 06 dated 08/11/2019

This document is the property of PolyKeg S.r.l.  - Unauthorised copying and use is prohibited

USER MANUAL FOR 

POLYKEG KEGS 

9. INSTRUCTIONS FOR TAPPING

ATTENTION:

One-way keg for professional use; consult this manual for the PolyKeg

®

 keg and your tapping system 

before use. If you are inexperienced in the use of the PolyKeg

®

 keg or tapping systems, contact your 

suppliers in order to organise appropriate training.
The tapping system must be fitted with a suitable pressure reducer complete with a safety valve, in order 
to not exceed the maximum working pressure indicated on the label.
The incorrect use of the PolyKeg

®

 keg and/or tapping system may damage the keg or lead it to burst, 

causing harm to persons and/or things.
 

9.1 TAPPING PROCEDURE:

• Wear personal protective equipment (goggles, gloves...).
•  Ensure that the area is well-ventilated.
•  Check that the calibrated and working pressures of your tapping system have been correctly set.
• Clean and sanitise all connection surfaces in accordance with the indications in section 5 of this 

manual.

•  Fit the connector to the valve of the PolyKeg

®

 keg (Fig. 1-2-3  ) and proceed with tapping.

•  To disconnect the keg from the tapping system, proceed as indicated in Fig. 1-2-3  .

If it is necessary to temporarily disconnect the keg, it must be handled and stored in accordance with the 
indications in section 2 of this manual.
In order to once again proceed with tapping, repeat the connection procedure according to the indica-
tions in section 9.1 of this manual.
When the keg is empty, it will be necessary to immediately depressurise it according to the instructions 
in section 10 of this manual.

Fig. 1

A-M valve

Fig. 2

G-K valve

Fig. 3

S-D valve

2

2

3

3

1

1

2

1

1

1

3

3

1

2

2

1

1

Summary of Contents for Fusto PREMIUM 30L Ambra valvola S

Page 1: ...This document is the property of PolyKeg S r l Unauthorised copying and use is prohibited MI01 Rev 06 dated 08 11 2019 USER MANUAL FOR POLYKEG KEGS...

Page 2: ...NGS AND RULES FOR SAFETY page 4 3 HANDLING STORAGE TRANSPORT OF EMPTY KEGS page 5 4 HANDLING STORAGE TRANSPORT OF FULL KEGS page 6 5 INSTRUCTIONS FOR THE SANITISING OF THE KEG page 7 6 INSTRUCTIONS FO...

Page 3: ...ION OF THE PALLET The complete traceability of the product is guaranteed by an identification label attached to every single pack Fig 1 shows the data provided on the label in detail VALVE SERIAL NUMB...

Page 4: ...use of the PolyKeg keg and or tapping system may damage the keg or lead it to burst causing harm to persons and or things The one way PolyKeg keg cannot be re used must not be incorrectly disposed of...

Page 5: ...out in consideration of the mechanical properties of the kegs as shown on the technical sheet of local regulations of the vehicles and methods for handling and the conditions of the storage areas Emp...

Page 6: ...R USES ARE STR Assieme Pallettizzazione Filled Premium Epal3 0 050 Scale Weight Zuliani Drawing by Finish 1 1 Sheet Material 24L 30L A3 Drawing N Version THIS DRAWING IS PROPERTY OF PolyKeg s r l UNAU...

Page 7: ...e with the product placed in the keg Hot water steam WARNINGS Check that the detergent sanitiser is compatible with the product to place in the keg and with the PolyKeg keg in accordance with the mate...

Page 8: ...top up valve and the product filling valve Fig 2 NOTE For the K valve coupler open the red valve Fig 2 A Close the counter pressure regulator Fig 2 Connect the product tube to the product filling conn...

Page 9: ...ling pressure and then close it Open the product filling valve Fig 1 to start the filling process Work on the counter pressure regulator Fig 1 to set and or change the product filling speed Once reach...

Page 10: ...contact surfaces on the PolyKeg valve must be sanitised by following the indications in section 5 of this manual Maximum water pressure 1 bar Maximum water temperature 100 C 5 PolyKeg valves are comp...

Page 11: ...s manual 6 PolyKeg valves are compatible with the industrial standards for tapping systems For detailed information regarding filling request the PolyKeg technical drawings relative to each specific v...

Page 12: ...OCEDURE Wear personal protective equipment goggles gloves Ensure that the area is well ventilated Check that the calibrated and working pressures of your tapping system have been correctly set Clean a...

Page 13: ...es A D G K M S and can be fixed to the top as shown in Fig 1 It is forbidden and dangerous to dispose of the keg with residual internal pressure as it may burst and cause harm to persons and or things...

Page 14: ...1 into its individual parts as indicated in the procedure 11 1 DISMANTLING PROCEDURE 1 Check that the keg is empty 2 Proceed with depressurisation as indicated in section 10 of the PolyKeg user Manual...

Page 15: ...including the valve spring is made of plastic facilitating recycling Below are indications of the symbols and materials used in accordance with the requirements set out by Directive 94 62 EC article 8...

Page 16: ...n of the residual pressure contained in the keg before disposal For a correct use of the depressurisation key please refer to the instructions in section 10 of this user manual SECURITY SEAL Applied i...

Page 17: ...ng of the keg PolyKeg recommends using Micro Matic con nectors which are available for all PolyKeg valves A S G D M K In order to facilitate operations PolyKeg has developed a professional filling kit...

Page 18: ...2019 This document is the property of PolyKeg S r l Unauthorised copying and use is prohibited USER MANUAL FOR POLYKEG KEGS MANUAL FILLING KIT G VALVE MANUAL FILLING KIT K VALVE MANUAL FILLING KIT M V...

Page 19: ...19 18 MI01 Rev 06 dated 08 11 2019 This document is the property of PolyKeg S r l Unauthorised copying and use is prohibited USER MANUAL FOR POLYKEG KEGS NOTE...

Page 20: ...ument is the property of PolyKeg S r l Unauthorised copying and use is prohibited www polykeg com POLYKEG S R L Via P Nenni 51 24050 Calcinate BG Italy Tel 39 035 4522245 www polykeg com IT290152 1 IT...

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