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Ladder

Step 4 :

 Lower Ladder Assembly  1.5, 2.5 & 3.5 Ton 

Bins                      (See Diagram - 6)

The bottom ladder will mount to the leg 

spacer angles that goes between the legs. Find the 
center of this angle and measure 8 1/8

 each way and 

drill the 5/16

 holes. They should be 16 1/4

 apart do 

the same on the other spacer angle in the same sec-
tion. There are 4- 1

 X 15

 long angles that will 

mount the ladder to the bin frame, they go to the out-
side of the leg angle. They have a hole just back from 
one end, put this end towards the cross angle of the 
bin, on the top set and (Fig 1) bolt to the bottom side 
of the spacer angle using 5/16 X 1

 bolts. Now mount 

the lower set but put the hole on the end towards the 
ladder on the bottom set bolt to the top side of the 
spacer angle using 2 

 5/16 X 1

 Hex Bolts. (Fig 2) 

Now there are 2- flat straps 1

 wide X 51 1/4

 long 

that will go from hole that in the side of the top angle 
down to the hole that is in the lower angle this strap 
should be at a slight angle from top to bottom. Use 
5/16 X 1

 bolts to fasten these in place.  There is one 

for each side. They  are for helping to support the lad-
der. There are 2 

 1

 X 6 1/2

 Straps that will mount 

the top of the ladder to the top of the cone, bolt one to 
ea. side of the ladder using  a 5/16 X 1

 hex bolt and 

to the plastic cone using a 5/16 X 1

 carriage bolt 

from the inside out.

Step 5: Upper Ladder Assembly

2.5 & 3.5 Ton 

  (Diagram 

 7)

There are 2 - 1 X 6 1/2

 straps that mount to 

the top outside of the 3.5 Ton ladder, bolt these on 
with the bent end down and away from the ladder. (90 
degrees to ladder) Finger tighten with 2 - 5/16 X 1

 

hex bolts. 

With the bulk bin laying on it

s side,   

Now Mount the top ladder section to the top 

of the lower ladder, bolt in place with 2 - 5/16 X 1

 

hex headed bolts, tighten completely. Now bend the 
top section of the ladder over to the   bin. The straps 
you bolted to the top of the ladder earlier should be 
straight out from the ladder and touching the side of 
the bin, now drill the holes in the bin top, use 5/16 X 
1

 carriage bolts from the inside out to fasten them in 

place,           

(

Tighten all bolts)

Hand Rail Assembly for 1.5 & 2.5 & 3.5 Ton Bins

There are two 1

 X 28

 angles that are used as  hand 

rails that mount to the top of the ladder and the top of 
the bin. Bolt the angle to the out side of the ladder so 
the angle is up use 2-5/16 X 1

 hex bolts, and you 

bolt the other end to the bin using 2-5/16 X 1

 Car-

riage bolts. (Bolt from the inside out) 

Ladder Spacer

Ladder Support

Ladder Spacer

Diagram 6

Fig 1

Fig 2

Ladder Support 

Brace

Lower Ladder 

Mounts

Lower Ladder 

Mounts

Upper Ladder 

Mounts

Hand Rails

Lower Ladder 

Mount

Summary of Contents for PD-1230

Page 1: ...Assembly Instructions 9 1 5 2 5 3 5 Ton Bulk Bin 3 5 Ton 2 5 Ton 1 5 Ton 9 Ton ...

Page 2: ...y facing each other now add the leg spacers and X bracing between them just like Step 1 to form a square Now tighten all bolts Cone to Frame 9 1 5 2 5 3 5 Diagram 2 Step 2 With the frame assembled drop the cone into the frame from the top There are tabs welded to the legs to bolt the cone into place with Drill a 5 16 hole through the top hole in each tab and bolt securely using the 5 16 X 1 carria...

Page 3: ...oles evenly apart Bolt the top section in place using the 5 16 X 1 1 2 hex headed bolts You need to place the seal washers on these bolts put the bolt with the seal washer through from the top put a regular 5 16 washers and nuts on from the bottom Be Careful Not To Over Tighten and Crush the Washer Cover Assembly all bins Diagram 5 Hold the cover opener on the cover so the 2 bolts that are in the ...

Page 4: ...one bolt one to ea side of the ladder using a 5 16 X 1 hex bolt and to the plastic cone using a 5 16 X 1 carriage bolt from the inside out Step 5 Upper Ladder Assembly 2 5 3 5 Ton Diagram 7 There are 2 1 X 6 1 2 straps that mount to the top outside of the 3 5 Ton ladder bolt these on with the bent end down and away from the ladder 90 degrees to ladder Finger tighten with 2 5 16 X 1 hex bolts With ...

Page 5: ...llar run a bead of caulking around the top of the collar to help seal out the rain Bolt the slide valve to the collar using 1 4 X 1 Carriage bolts Use 4 down the sides and 2 on the ends the bolt pattern is marked on the collar of the slide valve If you add the boot with the slide valve use the same bolt pattern to fasten the boot to the valve as you used to fasten the slide valve to the collar the...

Page 6: ...t Strap 0 0 X Braces 1 X 75 1 2 0 0 Angle Braces 1 X 51 0 Angle Braces 1 X 51 0 0 X Braces 1 X 75 1 2 0 0 Angle Braces 1 X 51 0 Legs 2 1 2 Angle X 88 0 0 Angle Up Angle Down Diagram 1 Diagram 2 1 X 15 Angle 70 3 4 70 3 4 in 50 50 Ancor Bolt Pattren for 1 5 2 5 3 5 Ton 53 1 2 53 1 2 in 76 ...

Page 7: ...r Opener 50 94 Lower Ladder 1 X 15 Angle Top Mount Lower Ladder 1 X 6 1 2 Flat Strap 1 X 51 Flat Strap X Braces 1 X 75 1 2 Angle Braces 1 X 51 Hand Rail 1 5 Ton Diagram 2 1 X 15 Angle Cone is 565 Gal is 70 Cubic Ft ...

Page 8: ... Gal 125 Cubic Feet 2 5 Ton Top is 475 Gal 60 Cubic Ft 24 14 11 6 94 28 50 88 26 Diagram 4 Lower Ladder 1 X 15 Angle Top Mount Lower Ladder 1 X 6 1 2 Flat Strap 1 X 51 Flat Strap 0 0 0 0 0 Hand Rails Upper Ladder 26 Tall X Braces 1 X 75 1 2 0 0 Angle Braces 1 X 51 0 Diagram 4 Legs 2 1 2 Angle 0 16 ...

Page 9: ... 0 Cover Opener 14 50 13 6 28 94 50 88 52 Lower Ladder 1 X 15 Angle Top Mount Lower Ladder 1 X 6 1 2 Flat Strap 0 0 0 Upper Ladder 52 Tall Upper Ladder Mount Hand Rails 14 Top 3 5 Ton Top is 995 Gal 125 Cubic Feet Cone is 565 Gal is 70 Cubic Ft ...

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