Polychem PHT1401 Operation Manual And Spare Parts List Download Page 15

 

 

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WEARING PART 

 

PART THAT SHOULD BE STOCKED 

POLYCHEM 

PART # 

ITEM 

DESCRIPTION 

QTY 

 

 

189668 

B700427 

ELASTIC PIN 5x16 UNI6874 

 

 

189134 

B900348 

PNEUMATIC MOTOR 

 

 

189282 

D001620 

CONNECTING ROD PIN 

 

 

189150 

D001630 

CONNECTING ROD 

 

 

189152 

D001650 

WELDING FOOT PIN 

 

 

189478 

D001670 

OPENING LEVER 

 

 

189209 

D001680 

LOCKING STRAP PLATE 

§  * 

189208 

D001690 

LOCKING STRAP PLATE 

§  * 

189160 

D001700 

COVER 

 

 

189121 

D001710 

PISTON SPRING 

 

 

189178 

D001730 

GEARBOX COVER 

 

 

189484 

D001740 

CROWN 

 

 

189181 

D001750 

WORMGEAR 

 

 

189190 

D001780 

SPECIAL NUT 

 

 

189589 

D001830 

TENSION START LEVER 

 

 

189590 

D001840 

WELDING START LEVER 

 

 

189591 

D001850 

REVERSE START LEVER 

 

 

189762 

D001860 

LEVERS SUPPORT 

 

 

189592 

D001870 

SUSPENSION HOOK 

 

 

189143 

D001880  SIDE SUSPENSION HOOK SUPPORT 

 

 

189140 

D001890 

UPPER SUSP. HOOK SUPPORT 

 

 

189593 

D001900 

DX FEEDWHEL WASHER 

 

 

189594 

D001910 

SPRING PIN 

 

 

189490 

D001950 

AIR CONNECTION 

 

 

189766 

D004860 

PISTON 

 

 

189765 

D004850 

CUTTER PIN 

 

 

189778 

D005000 

FRONT GUIDE STRAP 

 

 

189812 

D005020 

PISTON COVER 

 

 

189776 

D005050 

LOCKING STRAP PLATE 

§ 

 

189775 

D005060 

WELDING FOOT 

§ 

 

189813 

D005080 

OPENING SPRING PLUG 

 

 

 

189777 

D005090 

REAR GUIDESTRAP 

 

 

189814 

D005100 

SHAFT 

 

 

189815 

D005110 

ECCENTRIC SHAFT 

 

 

189816 

D005120 

FEEDWHEEL SHAFT 

 

 

189773 

D005130 

CUTTER SPRING 

 

 

189774 

D005140 

FEEDWHEEL 

§ 

 

189817 

D005170 

MAIN FRAME 

 

 

189818 

D005180 

CUTTER 

§ 

 

189986 

D005190 

BOTTOM PLATE 

 

 

Summary of Contents for PHT1401

Page 1: ...N MANUAL SPARE PARTS LIST PHT1401 PNEUMATIC PLASTIC STRAPPING TOOL READ ALL INSTRUCTIONS BEFORE OPERATING THE TOOL POLYCHEM CORPORATION 6277 HEISLEY ROAD MENTOR OHIO 44060 PHONE 440 357 1500 FAX 440 3...

Page 2: ......

Page 3: ...se the strap Keep your working area clean and always use the tool in good balance and safety conditions Never use straps as a means of pulling or lifting goods Always use a proper safety strap cutter...

Page 4: ...ngth 300 mm 11 8 Width 160 mm 6 3 Height 175 mm 6 9 Weight 5 8 kgs 12 8lbs AIR REQUIRED Pressure range 6 7 bar 87 99 psi Air consumption 14 L s 29cuft min PERFORMANCE Max Tension force 5500N 6 5 bar 9...

Page 5: ...and documentation without any obligation to update previousones Polychem warrants all its batteries during a period of 120 days from the shipping date document The manufacturer is committed to replace...

Page 6: ...l increase the time turning counter clockwise will decrease the time Adjusting strap tension The maximum strap tension can be adjusted with a screwdriver by turning the screw on the pneumatic motor as...

Page 7: ...4 strap sizes follow the instructions below 1 1 Turn the strap guide 1 and 2 in 32mm 1 1 4 position as pic C1 C2 1 4 1 1 4 1 Turn the strap guide 1 and 2 in 25mm 1 position as pic C1 C2 WELDING TIME A...

Page 8: ...er with right hand then insert the two straps between the body and bottom plate pushing the straps against the front and rear guides pic D2 Release handle pic D3 D1 D2 D3 Push the tension lever 1 pic...

Page 9: ...l by squeezing the handle and motor together and then remove the tool by pulling it to the right pic D8 D8 D9 Seal check A regular seal check is very important and it can be visually examined as follo...

Page 10: ...tools or keys pic F1 F2 F1 F2 Cutter replacement Disconnect the air pipe from welding motor pic G1 remove the 2 locking motor screws pic G2 remove the motor pic G3 Remove the cutter spring with plier...

Page 11: ...pay attention to the shim pic H6 Remove the feed wheel shaft nut pic H7 Remove the front cover bushing spacers and feed wheel pic H8 replace the worn part pic H9 Reassemble in the opposite order by st...

Page 12: ...m 0 008 Adjust the motor power too much tension force Check if the strap qualities are right for the strapping tool and application The strap is breaking during tension Adjust the motor power too much...

Page 13: ...nt may be too long adjust it Both straps are cut during sealing Check if the gripper plate under the sealing foot is dirty or damaged clean or replace it Check if there is too much tension Improper we...

Page 14: ...339 RING IR 12x16x20 1 189574 B400340 AXK1226 SKF 1 189575 B400341 AS 1226 SKF 2 190031 B500035 SCREW TCEI M4X10 UNI5931 1 189136 B500039 SCREW UNC 10X1 2 9 189179 B500043 SCREW ECOFIX M5X12 ZINC 2 18...

Page 15: ...START LEVER 1 189591 D001850 REVERSE START LEVER 1 189762 D001860 LEVERS SUPPORT 1 189592 D001870 SUSPENSION HOOK 1 189143 D001880 SIDE SUSPENSION HOOK SUPPORT 1 189140 D001890 UPPER SUSP HOOK SUPPOR...

Page 16: ...PHT1401...

Page 17: ...VE BALL BEARING DIN 625 608 2Z C3 X 9 1 2 600 200 SPACER RING X 10 1 3 600 202 SPACER RING 190193 11 1 2 916 011 PLAIN WASHER DIN 125 A5 3 ST 190192 12 1 2 911 061 HEX SCREW DIN 933 M5x8 8 8 X 26 1 3...

Page 18: ...TENSION MOTOR...

Page 19: ...201 000 6 NEEDLE ROLLER 205974 34 3 600 103 002 2 SHIM RING X 35 3 600 224 000 1 RETAINING RING X 36 1 900 900 287 1 DEEP GROOVE BALL BEARING 6001 DIN 625 190184 38 3 606 337 212 1 PLANETARY GEAR CAR...

Page 20: ...B200438 PNEUMATIC VALVE...

Page 21: ...3 0 PISTONE DIAM 12 3 X 31 00 018 0 GUARNIZ LABBRO DE12 3 X 32 08 013 1T GUIDA PULSANTE 3 X 33 08 006 0 MOLLA PER PULSANTE 2 189632 34 08 010 1T PULSANTE NICHELATO 3 202049 35 08 008 0 PREMIGUARNIZION...

Page 22: ...to which this declarations refers is in conformity with 2006 42 CE Directive and successive modifications as well as with standards EN12100 1 EN12100 2 POLYCHEM CORPORATION 6277 HEISLEY ROAD MENTOR O...

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