2
MAINTENANCE
2.1
CHAPTER 2
MAINTENANCE
Periodic Maintenance Chart
2.2-2.3
. . . . . . . . . . . . . . .
Pre-Ride Inspection
2.3
. . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Products
2.4
. . . . . .
Lubricant and Maintenance Quick Reference
2.5-2.6
Special Tools
2.7
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Lubrication
2.8
. . . . . . . . . . . . . . . . . .
Transmission Linkage Adjustment
2.9
. . . . . . . . . .
Throttle Operation / Choke Adjustment
2.10
. . . . . .
Carburetor Adjustments
2.10-2.11
. . . . . . . . . . . . . . . . . . .
ETC Switch Adjustment
2.11
. . . . . . . . . . . . . . . . . . .
Fuel System
2.12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compression Test
2.13
. . . . . . . . . . . . . . . . . . . . . . . .
Battery Maintenance
2.13-2.14
. . . . . . . . . . . . . . . . . . . . . .
Electrical
2.14-2.15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Cooler Maintenance
2.15
. . . . . . . . . . . . . . . . . . .
Air Filter Service
2.15
. . . . . . . . . . . . . . . . . . . . . . . . .
Air Box Sediment Tube Service
2.16
. . . . . . . . . . . .
Breather Filter
2.16
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Recoil Housing/PVT Drying
2.16-2.17
. . . . . . . . . . . . . . . .
Oil Level/Change/Filter
2.17-2.18
. . . . . . . . . . . . . . . . . . . .
Valve Clearance
2.19-2.20
. . . . . . . . . . . . . . . . . . . . . . . . .
Steering and Toe Alignment
2.20-2.22
. . . . . . . . . . . . . . .
Exhaust System Maintenance
2.22
. . . . . . . . . . . . .
Brake System Service
2.23-2.24
. . . . . . . . . . . . . . . . . . . .
Drive Chain and Sprocket Service
2.24-2.26
. . . . . . . . . .
Suspension Service / Controls
2.26-2.27
. . . . . . . . . . . . .
Wheel Removal / Installation
2.27
. . . . . . . . . . . . . . .
Tire Inspection
2.28
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary of Contents for TRAIL BOSS 2003
Page 5: ......
Page 8: ...GENERAL INFORMATION 1 3 2003 TRAILBOSS MODEL 2003 TRAILBOSS 330 ...
Page 17: ...GENERAL INFORMATION 1 12 NOTES ...
Page 105: ...FUEL SYSTEM CARBURETION 4 14 NOTES ...
Page 153: ...FINAL DRIVE 7 12 NOTES ...
Page 213: ...ELECTRICAL 10 25 WIRING DIAGRAM 2003 TRAILBOSS 330 ...