BRAKES
9.18
Auxiliary Brake Master Cylinder
Fluid Level
Between MIN and MAX lines
4.
It is recommended that a burnishing procedure be
performed after installation of new brake pads to
extend service life and reduce noise.
Start
machine and slowly increase speed to 30 mph.
Gradually apply brakes to stop machine. Repeat
procedure 10 times.
REAR CALIPER
REMOVAL/INSPECTION
1.
Clean caliper area before removal.
Remove inner
and outer
brake lines
2.
Using a wrench, remove left hand brake (outer)
and right hand brake (inner) lines.
Place a
container to catch brake fluid draining from brake
lines.
3.
Remove the caliper and pads from the caliper.
Spacer
Retaining Pin
4.
Remove Allen head screw and separate caliper
halves and remove pistons with piston pliers.
5.
Remove O-rings and clean O-ring grooves.
6.
Clean disc, caliper body, and pistons with brake
cleaner or alcohol.
7.
Remove square-rings. Clean square-ring grooves.
8.
Clean disc, caliper body, and piston with brake
cleaner or alcohol.
9.
Inspect caliper piston bores for scratches, severe
corrosion, or galling and replace if necessary.
Summary of Contents for TRAIL BOSS 2003
Page 5: ......
Page 8: ...GENERAL INFORMATION 1 3 2003 TRAILBOSS MODEL 2003 TRAILBOSS 330 ...
Page 17: ...GENERAL INFORMATION 1 12 NOTES ...
Page 105: ...FUEL SYSTEM CARBURETION 4 14 NOTES ...
Page 153: ...FINAL DRIVE 7 12 NOTES ...
Page 213: ...ELECTRICAL 10 25 WIRING DIAGRAM 2003 TRAILBOSS 330 ...