3.40
ENGINE
28. Use a feeler gauge to measure the clearance between the
two rotors. Measure the gap between the two rotor tips as
shown below.
The clearance should not exceed 0.006"
(0.15 mm)
.
29. Remove the oil pressure relief. The oil pressure relief
consists of a bolt, washer, spring, and valve (dowel).
Inspect the valve (dowel) for signs of possible obstructions.
Use compressed air to blow out any debris.
30. Reinstall the valve (dowel chamfered end first). Install the
spring, washer, and bolt. Torque to specification .
NOTE: Be sure to place the tapered end of the valve
(dowel) in first. If the valve is installed incorrectly,
oil pressure and oil priming problems will occur.
31. Carefully press the gear off the assembly while supporting
the housing assembly.
32. Remove the snap ring from the assembly. Place the housing
in a support and press out the bearing/shaft assembly.
=
T
22
±
2 ft. lbs. (30
±
3 Nm)
0.006” (0.15 mm)
Max Tip Clearance
22 22
±
2 ft. lbs.
(30
±
3 Nm).
Chamfer
End First
CAUTION
Wear appropriate safety gear during this procedure.
Protective gloves, clothing and eyewear are
required.
Press Off Gear
Press Out shaft
and bearing
assembly.
Bearing
Retaining Ring
Summary of Contents for Sportsman 800 EFI
Page 4: ...NOTES ...
Page 18: ...NOTES GENERAL INFORMATION 1 14 ...
Page 25: ...2 7 MAINTENANCE 2 LUBRICATION FLUIDS SPORTSMAN Component Locations Sportsman Only Deluxe ...
Page 56: ...2 38 MAINTENANCE Maintenance Schedule Service Date Hours Miles Service Performed Serviced By ...
Page 116: ...NOTES ENGINE 3 60 ...
Page 137: ...4 21 FUEL INJECTION 4 EFI CIRCUIT Power On EFI CIRCUIT Crank Position Sensor ...
Page 138: ...4 22 FUEL INJECTION EFI CIRCUIT Fuel Pump EFI CIRCUIT Throttle Position Sensor ...
Page 140: ...4 24 FUEL INJECTION EFI CIRCUIT Malfunction Indicator Light ...
Page 167: ...5 27 BODY STEERING SUSPENSION 5 X2 CARGO BOX Exploded View ...
Page 170: ...5 30 BODY STEERING SUSPENSION X2 SEAT ASSEMBLY Exploded Views ...
Page 174: ...NOTES BODY STEERING SUSPENSION 5 34 ...
Page 206: ...NOTES CLUTCH SYSTEM 6 32 ...
Page 244: ...7 38 FINAL DRIVE Rear Gearcase Exploded View ...
Page 245: ...TRANSMISSION 8 1 CHAPTER 8 TRANSMISSION 8 SPORTSMAN 8 3 8 18 SPORTSMAN X2 8 19 8 38 ...
Page 246: ...NOTES TRANSMISSION 8 2 ...
Page 248: ...8 4 SPORTSMAN TRANSMISSION TRANSMISSION EXPLODED VIEW Sportsman Transmission ...
Page 265: ...8 21 X2 Touring Transmission 8 242 262 262 262 262 262 ...
Page 266: ...8 22 X2 Touring Transmission Mounting Exploded View x2 x3 x4 x4 x2 x1 x1 x1 ...
Page 312: ...NOTES BRAKES 9 30 ...
Page 322: ...10 10 ELECTRICAL SPEEDOMETER TROUBLESHOOTING Test 1 No All Wheel Drive ...
Page 323: ...10 11 ELECTRICAL 10 TEST 2 No Display TEST 3 No Reverse Speed Limit ...
Page 324: ...10 12 ELECTRICAL TEST 4 No AWD Hub Safety Limiter ...
Page 325: ...10 13 ELECTRICAL 10 TEST 5 Reverse Speed Limiter TEST 6 Speed Sensor ...
Page 326: ...10 14 ELECTRICAL TEST 7 No Fuel Gauge TEST 8 Transmission Switch ...
Page 357: ...10 45 ELECTRICAL 10 BASIC WINCH WIRING PRE WIRED MODELS ...
Page 367: ...10 55 ELECTRICAL 10 Cooling Fan EFI Fuel Pump EFI ...
Page 368: ...10 56 ELECTRICAL Gear Switch EFI Power Circuit EFI ...
Page 369: ...10 57 ELECTRICAL 10 Reverse Override EFI Fan Control EFI ...
Page 370: ...10 58 ELECTRICAL Start Circuit EFI Start Enable EFI ...
Page 373: ...11 3 800 TOURING EFI INTERNATIONAL 11 Exploded View Foot Brake Supply Hand Brake Supply ...
Page 376: ...NOTES 800 TOURING EFI INTERNATIONAL 11 6 ...
Page 382: ...IX 6 Intentional Blank Page ...
Page 383: ...WD 1 WIRE DIAGRAM 2008 SPORTSMAN 800 EFI WIRE DIAGRAM ...
Page 384: ...WD 2 WIRE DIAGRAM ...
Page 385: ...WD 3 WIRE DIAGRAM 2008 SPORTSMAN 700 X2 800 TOURING EFI WIRE DIAGRAM ...
Page 386: ...WD 4 WIRE DIAGRAM ...
Page 387: ...WD 5 WIRE DIAGRAM 2008 SPORTSMAN 800 TOURING EFI INTERNATIONAL WIRE DIAGRAM ...
Page 388: ...WD 6 WIRE DIAGRAM ...