9.17
BRAKES
9
REAR BRAKE PAD
X2, Touring Pad Removal
1.
Elevate and support the rear of the ATV.
2.
Remove the rear wheel
3.
Loosen pad adjuster screw 2-3 turns.
4.
Remove the two caliper mounting bolts and lift caliper off
the brake disc.
NOTE: When removing caliper, be careful not to
damage brake line. Support caliper so as not to kink
or bend brake line.
5.
Push caliper piston into the caliper bore slowly using a C-
clamp or locking pliers with pads installed.
NOTE:
Brake fluid will be forced through
compensating port into master cylinder fluid
reservoir when piston is pushed back into caliper.
Remove excess fluid from reservoir as required.
6.
Push caliper mounting bracket inward and slip outer brake
pad past the edge to remove.
7.
Remove the inner brake pad.
8.
Clean the caliper with brake cleaner or alcohol.
Summary of Contents for Sportsman 800 EFI
Page 4: ...NOTES ...
Page 18: ...NOTES GENERAL INFORMATION 1 14 ...
Page 25: ...2 7 MAINTENANCE 2 LUBRICATION FLUIDS SPORTSMAN Component Locations Sportsman Only Deluxe ...
Page 56: ...2 38 MAINTENANCE Maintenance Schedule Service Date Hours Miles Service Performed Serviced By ...
Page 116: ...NOTES ENGINE 3 60 ...
Page 137: ...4 21 FUEL INJECTION 4 EFI CIRCUIT Power On EFI CIRCUIT Crank Position Sensor ...
Page 138: ...4 22 FUEL INJECTION EFI CIRCUIT Fuel Pump EFI CIRCUIT Throttle Position Sensor ...
Page 140: ...4 24 FUEL INJECTION EFI CIRCUIT Malfunction Indicator Light ...
Page 167: ...5 27 BODY STEERING SUSPENSION 5 X2 CARGO BOX Exploded View ...
Page 170: ...5 30 BODY STEERING SUSPENSION X2 SEAT ASSEMBLY Exploded Views ...
Page 174: ...NOTES BODY STEERING SUSPENSION 5 34 ...
Page 206: ...NOTES CLUTCH SYSTEM 6 32 ...
Page 244: ...7 38 FINAL DRIVE Rear Gearcase Exploded View ...
Page 245: ...TRANSMISSION 8 1 CHAPTER 8 TRANSMISSION 8 SPORTSMAN 8 3 8 18 SPORTSMAN X2 8 19 8 38 ...
Page 246: ...NOTES TRANSMISSION 8 2 ...
Page 248: ...8 4 SPORTSMAN TRANSMISSION TRANSMISSION EXPLODED VIEW Sportsman Transmission ...
Page 265: ...8 21 X2 Touring Transmission 8 242 262 262 262 262 262 ...
Page 266: ...8 22 X2 Touring Transmission Mounting Exploded View x2 x3 x4 x4 x2 x1 x1 x1 ...
Page 312: ...NOTES BRAKES 9 30 ...
Page 322: ...10 10 ELECTRICAL SPEEDOMETER TROUBLESHOOTING Test 1 No All Wheel Drive ...
Page 323: ...10 11 ELECTRICAL 10 TEST 2 No Display TEST 3 No Reverse Speed Limit ...
Page 324: ...10 12 ELECTRICAL TEST 4 No AWD Hub Safety Limiter ...
Page 325: ...10 13 ELECTRICAL 10 TEST 5 Reverse Speed Limiter TEST 6 Speed Sensor ...
Page 326: ...10 14 ELECTRICAL TEST 7 No Fuel Gauge TEST 8 Transmission Switch ...
Page 357: ...10 45 ELECTRICAL 10 BASIC WINCH WIRING PRE WIRED MODELS ...
Page 367: ...10 55 ELECTRICAL 10 Cooling Fan EFI Fuel Pump EFI ...
Page 368: ...10 56 ELECTRICAL Gear Switch EFI Power Circuit EFI ...
Page 369: ...10 57 ELECTRICAL 10 Reverse Override EFI Fan Control EFI ...
Page 370: ...10 58 ELECTRICAL Start Circuit EFI Start Enable EFI ...
Page 373: ...11 3 800 TOURING EFI INTERNATIONAL 11 Exploded View Foot Brake Supply Hand Brake Supply ...
Page 376: ...NOTES 800 TOURING EFI INTERNATIONAL 11 6 ...
Page 382: ...IX 6 Intentional Blank Page ...
Page 383: ...WD 1 WIRE DIAGRAM 2008 SPORTSMAN 800 EFI WIRE DIAGRAM ...
Page 384: ...WD 2 WIRE DIAGRAM ...
Page 385: ...WD 3 WIRE DIAGRAM 2008 SPORTSMAN 700 X2 800 TOURING EFI WIRE DIAGRAM ...
Page 386: ...WD 4 WIRE DIAGRAM ...
Page 387: ...WD 5 WIRE DIAGRAM 2008 SPORTSMAN 800 TOURING EFI INTERNATIONAL WIRE DIAGRAM ...
Page 388: ...WD 6 WIRE DIAGRAM ...