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Polaris RANGER XP 1000 2020, Owner'S Manual

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Polaris RANGER XP 1000 2020 Owner'S Manual Download Page 97

SPARK PLUG INSPECTION

Spark plug condition is indicative of engine operation. The spark plug firing end
condition should be read after the engine is warmed up and the vehicle is driven
at higher speeds. Immediately check the spark plug for correct color.

CAUTION

A hot exhaust system and engine can cause burns. Wear protective gloves

when removing a spark plug for inspection.

To inspect the spark plugs, do the following:

1. Lift the cargo box to access the spark plugs.

2. Remove the spark plug cap. Using the spark plug wrench provided in the tool

kit, remove the plug by rotating it counter-clockwise.

3. Reverse the procedure for spark plug installation.

4. Torque to specification.

NORMAL PLUG

The normal insulator tip is gray, tan or light brown. There will be few combustion
deposits. The electrodes are not burned or eroded. This indicates the proper
type and heat range for the engine and the service.

The tip should not be white. A white insulator tip indicates overheating, caused
by use of an improper spark plug or incorrect throttle body adjustments.

WET FOULED PLUG

The wet fouled insulator tip is black. A damp oil film covers the firing end. There
may be a carbon layer over the entire nose. Generally, the electrodes are not
worn. General causes of fouling are excessive oil, use of non-recommended oil
or poor fuel quality.

95

MAINTENANCE

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Summary of Contents for RANGER XP 1000 2020

Page 1: ...PMS 419 2020 RANGER XP 1000 EU Zugmaschine Owner s Manual for Maintenance and Safety Downloaded from ManualsNet com search engine ...

Page 2: ... service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle WARNING Read understand and follow all of the instructions and safety precautions in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or death For vi...

Page 3: ...2020 Owner s Manual RANGER XP 1000 EU Zugmaschine Downloaded from ManualsNet com search engine ...

Page 4: ...al vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Any reprinting or reuse of the depictions and or procedures contained within whether whole or in part is expressly prohibited The original instructions for this vehicle are in English Other langu...

Page 5: ... gone into the engineering design and development of your POLARIS vehicle making it the finest machine we ve ever produced For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Review the safety DVD that came with your vehicle POLARIS also recommends that all drivers take the ROHVA safety e course and a ROHVA hands on safety ...

Page 6: ...4 WELCOME Downloaded from ManualsNet com search engine ...

Page 7: ...ures and Controls 29 Operation 53 Winch Guide 71 Emission Control Systems 81 Maintenance 83 Specifications 129 POLARIS Products 133 Troubleshooting 135 Warranty 141 Maintenance Log 147 5 Downloaded from ManualsNet com search engine ...

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Page 9: ...the vehicle Keep this manual with the vehicle Never operate this vehicle without proper instruction Take an authorized training course Visit www rohva org or call 1 866 267 2751 See page 11 for more information This vehicle is an ADULT VEHICLE ONLY You MUST be at least age 16 and have a valid driver s license to operate this vehicle Always use the cab nets or doors while riding in this vehicle Alw...

Page 10: ...rious injury or death CAUTION SAFETY ALERT CAUTION indicates a hazardous situation which if not avoided COULD result in minor to moderate injury CAUTION CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage IMPORTANT IMPORTANT provides key reminders during disassembly assembly and inspection of components NOTICE NOTICE provides key information by clari...

Page 11: ...DECLARATION OF CONFORMITY 9 INTRODUCTION Downloaded from ManualsNet com search engine ...

Page 12: ...with one of your existing keys The ignition switch must be replaced if all keys are lost The engine serial number can be found on a decal applied to the front of the engine crankcase q or stamped into the crankcase on the PTO side of the engine w The VIN can be found on the vehicle s frame just above the right front wheel e Vehicle Model Number Vehicle Identification Number VIN Engine Serial Numbe...

Page 13: ...ic intervals SAFE RIDING GEAR Always wear helmet eye protection gloves long sleeve shirt long pants over the ankle boots and seat belt if equipped at all times Protective gear reduces the chance of injury RIDER COMFORT Under certain operating conditions heat generated by the engine and exhaust system can elevate temperatures in the rider cab area The condition occurs most frequently when a vehicle...

Page 14: ...lowed by the distinguishing number of the country which has granted approval The approval number and serial number will also be displayed on the label EYE PROTECTION Do not depend on eyeglasses or sunglasses for eye protection Whenever riding this POLARIS vehicle always wear shatterproof goggles or use a shatterproof helmet face shield POLARIS recommends wearing approved Personal Protective Equipm...

Page 15: ...chase a replacement Replacement safety labels are provided by POLARIS at no charge The part number is printed on the label q General Alert w Shift Alert GENERAL ALERT Read the owner s manual Never allow anyone under 16 years of age to operate this vehicle Never use alcohol or drugs before or while driving or riding This vehicle is not approved for on road operation Wear approved helmet goggles and...

Page 16: ...y LOAD PASSENGER TIRE PRESSURE ALERT Never carry passengers in cargo box Passengers can be thrown off This can cause serious injury or death Read owner s manual NEVER carry fuel or other flammable liquids on this vehicle Failure to follow this instruction could lead to serious burn injuries or death RANGER XP 1000 EU ZUG MAXIMUM CARGO BOX LOAD 454 kg 1000 lbs TIRE PRESSURE IN kPa bar FRONT 69 0 69...

Page 17: ... authorized Polaris dealer Keep body parts away from belt SHIFT ALERT APPLY BRAKE TO START To avoid transmission damage shift only when vehicle is stationary and at idle When this vehicle is not in operation or unattended place shift in the park position AIR FILTER INTAKE ALERT Use a Polaris approved air filter The use of a non Polaris approved air filter may cause engine damage Before installing ...

Page 18: ...erate this vehicle and never allow anyone without a valid driver s license to operate this vehicle Do not carry a passenger until you have at least two hours of driving experience with this vehicle All riders must be able to sit with backs against the seat both feet flat on the floor and both hands on the steering wheel if driving or on a passenger hand hold The driver and all passengers must wear...

Page 19: ...e sudden gear changes Never go over the top of a hill at high speed Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills Check the terrain carefully before descending a hill Never travel downhill at high speed Avoid going downhill at an angle which would cause the vehicle to lean sharply to one side Travel straight down the hill where possible...

Page 20: ...horized use by someone under the age of 16 or without a driver s license and proper training or accidental starting OPERATING WITHOUT INSTRUCTION Operating this vehicle without proper instruction increases the risk of an accident The operator must understand how to operate the vehicle properly in different situations and on different types of terrain All operators must read and understand the owne...

Page 21: ...PPAREL Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident Operator and or all passengers must always wear an approved helmet that fits properly gloves long sleeve shirt long pants over the ankle boots and eye protection goggles or face shield DUST EXPOSURE Exposure to dust created by the movement of ...

Page 22: ...d the safety of others carefully consider how your vehicle is loaded and how to safely operate the vehicle Follow the instructions in this manual for loading tire pressure gear selection and speed Do not exceed vehicle weight capacities The vehicle s maximum weight capacity is listed in the specifications section of this manual and on a label on the vehicle When determining the weight you are addi...

Page 23: ... loss of control and accident or rollover Avoid operating the vehicle on pavement If it s unavoidable travel slowly travel short distances and avoid sudden turns or stops OPERATING ON PUBLIC ROADS Zugmaschine and Tractor Models This vehicle is approved for on road operation WARNING Other Models Operating this vehicle on public streets roads or highways could result in a collision with another vehi...

Page 24: ...MBING CAUTION Improper hill climbing could cause loss of control or rollover Use extreme caution when operating on hills Always follow proper procedures for hill climbing as described in this owner s manual DESCENDING HILLS IMPROPERLY CAUTION Improperly descending a hill could cause loss of control or rollover Always follow proper procedures for traveling down hills as described in this owner s ma...

Page 25: ...e applying light brake pressure to control speed OPERATING IN UNFAMILIAR TERRAIN CAUTION Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover CAUTION Unfamiliar terrain may contain hidden rocks bumps or holes that could cause loss of control or rollover Travel slowly and use extra caution when operating on unfamiliar terrain Always be alert to c...

Page 26: ...es could cause loss of control or rollover Before operating in a new area check for obstacles Avoid operating over large obstacles such as large rocks and fallen trees Always follow the proper procedures outlined in this manual when operating over obstacles OPERATING THROUGH WATER CAUTION Operating through deep or fast flowing water can cause loss of traction loss of control rollover or accident N...

Page 27: ... seat belts rollover protection devices brakes throttle and steering systems IMPROPER CARGO LOADING Overloading the vehicle or carrying cargo improperly may cause changes in stability and handling which could cause loss of control or an accident Always follow the instructions in this owner s manual for carrying cargo Never exceed the stated load capacity for this vehicle Cargo should be properly d...

Page 28: ...ble and explosive under certain conditions Always exercise extreme caution whenever handling gasoline Always turn off the engine when refueling Always refuel outdoors or in a well ventilated area free of any source of flame or sparks NEVER carry fuel or other flammable liquids on this vehicle Failure to follow this instruction could lead to serious burn injuries or death Do not smoke or allow open...

Page 29: ... for the purpose of increasing speed or power Any modifications or installation of non POLARIS approved accessories could create a substantial safety hazard and increase the risk of bodily injury The POLARIS limited warranty on your POLARIS vehicle will be terminated if any non POLARIS approved equipment and or modifications have been added to the vehicle that increase speed or power The addition ...

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Page 31: ...NS q Console u CV Boot Rear Caliper w Headlights i Receiver Hitch e Bumper Brush Guard o ROPS Cab Frame r Radiator a Hip Bar t Tailgate s Cargo Box y Taillights d Fuel Cap 29 FEATURES AND CONTROLS Downloaded from ManualsNet com search engine ...

Page 32: ... WHEEL The steering wheel can be tilted upward or downward for rider preference Lift and hold the steering wheel adjustment lever while moving the steering wheel upward or downward Release the lever when the steering wheel is at the desired position Always make sure the steering wheel position does not impede proper operation of the brake pedal throttle pedal and all other controls 30 FEATURES AND...

Page 33: ...on hard packed surfaces with light loads Whenever the vehicle is left unattended always place the transmission in PARK TIP Maintaining shift linkage adjustment is important to assure proper transmission function Your POLARIS dealer can assist in resolving any shifting problems NOTICE Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result Alw...

Page 34: ... off The key can be removed from the switch when it is in the OFF position OFF Turn the key to the OFF position to stop the engine Electrical circuits are off LIGHTS ON All lights are on Electrical circuits are on Electrical equipment can be used POSITION LIGHTS ON The headlights are off Position lights are on Electrical equipment can be used START Turn the key to the START position to engage the ...

Page 35: ...ams Horn Press the button e on the end of the lever to engage the horn DRIVELINE MODE SWITCH The Driveline Mode Switch has three positions All Wheel Drive AWD Differential Lock Two Wheel Drive 2WD and Off Turf Mode q AWD Press the top of the switch to engage All Wheel Drive AWD w 2WD Move the switch to the center position to lock the differential and operate in two wheel drive 2WD e TURF Mode Pres...

Page 36: ...e onto a trailer Towing heavy loads Driving frequently at low RPM or at ground speeds below 11 km h 7 MPH HAZARD SWITCH Push the hazard warning switch to cause all turn signal lights to flash simultaneously Use this feature to alert others of an emergency or other situation requiring caution FOG LIGHT SWITCH ZUGMASCHINE ONLY Push the fog light switch to illuminate the vehicle s fog lights which pr...

Page 37: ... FOOT PEDALS BRAKE PEDAL Depress the brake pedal q to slow or stop the vehicle Apply the brakes while starting the engine When the brake pedal is depressed the brake light comes on Check the brake light before each ride 1 Turn the ignition switch to the ON position 2 Apply the brakes The brake light should come on after about 10 mm 0 4 in of pedal travel 35 FEATURES AND CONTROLS Downloaded from Ma...

Page 38: ... the park brake pads from excessive wear TIP This feature will not operate properly if the park brake connector or switch under the top cup holder malfunctions or becomes disconnected or if the switch has moved Check for disconnection then see your dealer or other qualified service person promptly if this feature fails to operate properly 1 To set the park brake apply the brakes Pull the park brak...

Page 39: ...ays fasten your seat belt securely before operating or riding in the vehicle To wear the seat belt properly follow this procedure 1 For 3 point belts pull the seat belt latch q downward and across your chest toward the buckle at the inner edge of the seat The belt should fit snugly across your hips and diagonally across your chest Make sure the belt is not twisted 2 Push the latch plate q into the...

Page 40: ...e entire length of the belt webbing Use a garden hose to flush out the retractor and latch housings regularly SEAT AND STORAGE COMPARTMENTS The electrical compartment is located under the center rear most seat Never use this area for storage Storage compartments are located under all other seats Remove the storage bin under the right rear most passenger seat to access the battery Always make sure ...

Page 41: ...ith ethanol content greater than 10 percent such as E 85 fuel Always ensure that the fuel tank filler cap is fully tightened and secure before operating or transporting the vehicle CAB NETS IF EQUIPPED Riding in this vehicle without using the cab nets or doors if equipped increases the risk of serious injury or death in the event of an accident or rollover Cab nets or doors must be used by both op...

Page 42: ...ection in the event of a rollover Always follow all safe operating practices outlined in this manual to avoid vehicle rollover WARNING Vehicle rollover could cause severe injury or death Always avoid operating in a manner that could result in vehicle rollover HOOD LATCHES To remove the hood rotate the hood latches q 1 4 turn and lift the hood away from the vehicle TRAILER HITCH BRACKET This vehicl...

Page 43: ...IONS Material S355J2 N Fasteners Metal pin with security cotter pin Weld Length and Positions 7 mm fillet all around Maximum Vertical Load 100 kg applied on coupling point Maximum Towable Mass 1000 kg Approval E9 55R 01 6126 REAR HITCH CERTIFICATION LABEL The hitch certification label is located near the hitch on models equipped with a factory installed rear hitch 41 FEATURES AND CONTROLS Download...

Page 44: ... pin Make sure the hitch assembly is secure at that the cotter pin is properly engaged over the hitch pin 7 WAY TRAILER CONNECTOR The 7 way trailer connector q installed on your vehicle meets the requirements of European standard ISO 1724 This connector uses all 7 pins on newer model trailers An older model trailer may not be compatible with this connector Improper electrical wiring changes can re...

Page 45: ...ine that splashes on the instrument cluster q Speedometer r Mode Button w Tachometer t Toggle Buttons e Indicator Lamps y Rider Information Center SPEEDOMETER The speedometer displays vehicle speed in either miles per hour MPH or kilometers per hour km h TACHOMETER The tachometer displays engine speed in revolutions per minute RPM MODE AND TOGGLE BUTTONS Press and hold the MODE button r to enter o...

Page 46: ...urned to the ON position If the light remains on the EPS system is inoperative See your POLARIS dealer or other qualified person as soon as possible for repair Continued operation could result in permanent damage to the EPS unit and increased steering effort Neutral This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position High Beam This lamp illuminates ...

Page 47: ...ied Drive at a higher RPM or recharge the battery to clear the warning Low Fuel This lamp illuminates when fuel level in the fuel tank is low Speed Key optional accessory Information about the speed key is provided in the accessory kit Parking Brake This lamp illuminates when the parking brake is engaged Trailer Indicator This lamp illuminates when trailer turn signals are active 45 FEATURES AND C...

Page 48: ...e may be equipped with a maximum speed limitation function This would be displayed on the screen as LIM followed by the speed LIM 30 for example The rider information center is located in the instrument cluster All segments will light up for one second at start up If the instrument cluster fails to illuminate a battery over voltage may have occurred and the instrument cluster may have shut off to ...

Page 49: ...nch symbol indicates that the preset service interval has been reached To reset see page 50 Trip Time Time length of vehicle operation since mode was last reset e Area 3 Modes Description Clock The clock displays time in a 12 hour or 24 hour format To reset see page 49 ACCESSING MENUS AND OPTIONS GAUGE SETTINGS MENU Press and release the MODE button to cycle through the Area 1 modes until the desi...

Page 50: ...ress either toggle button to cycle to the BL COLOR option Press MODE to select 3 Press either toggle button to cycle to the desired setting 4 Press MODE to save and exit to the settings menu BACKLIGHT BRIGHTNESS The information center backlight can be set to either blue or red 1 Press and hold the MODE button to enter the settings menu 2 Press either toggle button to cycle to the BL LEVEL option P...

Page 51: ...t 4 Press either toggle button to change each segment of the clock Press MODE to accept a change and advance to the next segment DISPLAY UNITS STANDARD METRIC 1 Press and hold the MODE button to enter the settings menu 2 Press either toggle button to cycle to the desired UNITS option distance temperature or volume Press MODE to select 3 Press either toggle button to cycle to the desired setting 4 ...

Page 52: ... at the factory As hours of engine operation increase the counter decreases The wrench icon will flash for about 10 seconds when the counter reaches zero 0 and each time the key is turned on thereafter until the counter is reset When this feature is enabled it provides a convenient reminder to perform routine maintenance Refer to the Periodic Maintenance Chart for recommended service intervals Use...

Page 53: ... w Suspect Parameter Number SPN e Code Count 1 Press and hold the MODE button to enter the settings menu 2 Press either toggle button to cycle to the DIAGCODE option Press MODE to select 3 More than one diagnostic code may be present Press the toggle UP button to see if more codes are present Press MODE to select a code NOTE If the displayed code is an engine fault code the CHECK ENGINE lamp will ...

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Page 55: ...l damage close fitted engine parts and drive components Do not operate at full throttle or high speeds during the first 3 hours of use ENGINE AND DRIVETRAIN BREAK IN 1 Fill the fuel tank with gasoline Always exercise extreme caution whenever handling gasoline 2 Check the oil level Add the recommended oil as needed to maintain the oil level in the safe operating range 3 Complete the New Operator Dr...

Page 56: ...reational vehicle use As an off road enthusiast you represent the sport and can set a good example or a poor example for others to follow Tread lightly Operate with respect for the terrain avoid littering and always stay on the designated trails TRAIL ETIQUETTE Always practice good etiquette when riding Allow a safe distance between your vehicle and other vehicles operating in the same area Commun...

Page 57: ...qualified service dealer inspect the entire machine for possible damage 12 Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle you and your cargo together with any other vehicles in your party 13 Do not touch hot exhaust system components Always keep combustible materials away fr...

Page 58: ...ck operation Seat Latch Push down on the seat back to ensure the latch is secure Seat Belt Check length of belt for damage check latches for proper operation page 37 Cab Doors if equipped Check doors and latches for wear or damage Grass and leaves Remove grass leaves and other flammable material or debris especially near the exhaust system STARTING THE ENGINE 1 Position the vehicle on a level surf...

Page 59: ...ral minutes before operating the vehicle STOPPING THE ENGINE 1 Release the throttle pedal completely and brake to a complete stop 2 Place the transmission in PARK 3 Turn the engine off 4 Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle WARNING A rolling vehicle can cause serious injury Always place the transmission in PARK before stopping the engi...

Page 60: ...s released completely and engine speed slows to near idle the vehicle has no engine braking 2 Press on the brake pedal evenly and firmly Practice starting and stopping using the brakes until you re familiar with the controls 58 OPERATION Downloaded from ManualsNet com search engine ...

Page 61: ...OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS When handling off centered loads that cannot be centered securely fasten the load and operate with extra caution Always attach the tow load to the hitch point designated for your vehicle HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS Use extreme caution when applying brakes with a loaded vehicle Avoid terrain or situations that may require bac...

Page 62: ...the towing bracket 2 When towing a disabled vehicle place the disabled vehicle s transmission in neutral Do not operate the vehicle faster than 16 km h 10 MPH when towing 3 Towing a trailer increases braking distance Do not operate the vehicle faster than 16 km h 10 MPH when towing 4 Do not tow more than the recommended weight for the vehicle 5 Attach a trailer to the trailer hitch bracket only Do...

Page 63: ...gate WARNING Operating the vehicle while the cargo box is raised could result in severe injury The box could close unexpectedly and cause injury to the driver or passenger The rear tires will also catch the rear of a raised box damaging the vehicle and creating hazardous driving conditions Never operate this vehicle with the cargo box in the raised position ALL WHEEL DRIVE REAR DIFFERENTIAL SYSTEM...

Page 64: ...s turned off while the front gearcase is moving it will not disengage until the rear wheels regain traction Engage the AWD before getting into conditions where front wheel drive may be needed If the rear wheels are spinning release the throttle before switching to AWD DISENGAGING AWD Move the driveline mode switch to the center or bottom position to disengage AWD If the switch is turned off while ...

Page 65: ...ce snow obstacles and water crossings Always operate in AWD on these types of terrain WARNING Operating in TURF mode if equipped when on sloped uneven or loose terrain could cause loss of control and result in serious injury or death One rear wheel may slip and lose traction or may lift up and grab when it touches the ground again Press the bottom of the switch to unlock the differential and allow...

Page 66: ...cle 9 Place the transmission in PARK 10 Start the engine 11 Apply the brakes and shift into low gear 12 Check your surroundings and determine your path of travel 13 Keeping both hands on the steering wheel slowly release the brakes and depress the throttle with your right foot to begin driving 14 Drive slowly at first On level surfaces practice starting stopping turning maneuvering using the throt...

Page 67: ...recommended number of passengers for your vehicle 6 Allow a passenger to ride only in a passenger seat 7 Slow down Always travel at a speed appropriate for your skills your passengers skills and operating conditions Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to a passenger 8 Vehicle handling may change with a passenger and or cargo on board Allow more time and d...

Page 68: ...w these precautions when operating over obstacles 1 Always check for obstacles before operating in a new area 2 Look ahead and learn to read the terrain Be constantly alert for hazards such as logs rocks and low hanging branches 3 Travel slowly and use extra caution when operating on unfamiliar terrain Not all obstacles are immediately visible 4 Move the drive mode switch to low mode if needed 5 A...

Page 69: ...ng a hill at an angle which would cause the vehicle to lean sharply to one side Travel straight downhill when possible 4 Slow down 5 Apply the brakes slightly to aid in slowing DRIVING ON A SIDEHILL SIDEHILLING Driving on a sidehill is not recommended Improper procedure could cause loss of control or rollover Avoid crossing the side of any hill unless absolutely necessary If crossing a sidehill is...

Page 70: ...fast flowing water which could result in loss of control and lead to serious injury or death Never cross deep or fast flowing water with your vehicle 5 After leaving water always dry the brakes by applying light pressure to the pedal repeatedly until braking action is normal NOTE After running your vehicle in water it s critical that you perform the services outlined in the Periodic Maintenance Ch...

Page 71: ...gine off 6 Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle 7 Remove the ignition key to prevent unauthorized use PARKING ON AN INCLINE Avoid parking on an incline if possible If it s unavoidable follow these precautions 1 Apply the brakes 2 Place the transmission in PARK 3 Engage the parking brake if equipped 4 Turn the engine off 5 Slowly releas...

Page 72: ...not exit the vehicle by jumping off Always face the vehicle when boarding or exiting Do not grab controls as hand supports This may cause inadvertent machine movements Always keep vehicle steps and flooring clean to prevent slippery conditions 70 OPERATION Downloaded from ManualsNet com search engine ...

Page 73: ...e 79 7 Always keep the area around the vehicle winch winch cable and load clear of people especially children and distractions while operating the winch 8 Always turn the vehicle ignition power OFF when it and the winch are not being used 9 Always be sure that at least five 5 full turns of winch cable are wrapped around the winch drum at all times The friction provided by this wrapped cable allows...

Page 74: ...traddle the winch cable while winching a load 17 Never let the winch cable run through your hands even if wearing heavy gloves 18 Never release the clutch on the winch when the winch cable is under load 19 Never use the winch for lifting or transporting people 20 Never use the winch to hoist or suspend a vertical load 21 Always inspect your winch and winch cable before each use 22 Never winch the ...

Page 75: ...working Always remember that your winch is very powerful There are simply some situations that you and your winch will not be able to deal with Do not be afraid to ask others to help when this happens 1 Always inspect the vehicle winch winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use Pay particular attention to the first 3 feet 1 mete...

Page 76: ... is NOT intended to stretch A recovery strap is designed to stretch WARNING Never use a recovery strap when winching due to the excessive energy that can be released if the winch cable breaks This can result in SEVERE INJURY or DEATH See the Shock Loading section on page 79 Never hook the winch cable back onto itself This will damage the winch cable and may result in winch cable failure 74 WINCH G...

Page 77: ...e load is attached Never operate your winch with a damaged hook or latch Always replace damaged parts before using the winch 5 Never remove the hook strap from the hook 6 Release the winch clutch and pull out the winch cable 7 Pulling out as much cable as possible maximizes the winch s pulling capacity Always be sure that at least five 5 full turns of winch cable are wrapped around the winch drum ...

Page 78: ...low these guidelines when winching a vehicle free a Release the winch clutch and spool out the necessary length of winch cable b Align the winch cable as close as possible to the winching vehicle s centerline c Attach the winch cable hook to the anchor point or the stuck vehicle s frame following instructions in this manual d Re engage the clutch on the winch e Slowly winch in the slack in the win...

Page 79: ...le it may be necessary to re distribute the winch cable across the winch drum You will need an assistant to perform this task a Release the clutch on the winch b Feed out the winch cable that is unevenly bunched up in one area c Re engage the winch clutch d Have an assistant pull the winch cable tightly with about 100 lbs 45 kg of tension using the hook strap e Slowly winch the cable in while your...

Page 80: ... been permanently and severely damaged Promptly discontinue use of a winch cable in this condition A kinked winch cable made of wire rope that has been straightened out is shown at right Even though it may look usable the cable has been permanently and severely damaged It can no longer transmit the load that it could prior to kinking Promptly discontinue use of a winch cable in this condition A wi...

Page 81: ... winch cable and generates excessive heat from the motor This is a form of shock loading 3 Never tow a vehicle or other object with your winch Towing an object with a winch produces shock loading of the cable even when towing at slow speeds Towing from a winch also positions the towing force high on the vehicle This can cause instability of the vehicle and possibly lead to an accident 4 Never use ...

Page 82: ...place POLARIS winch parts including the cable with genuine POLARIS replacement parts available at your authorized POLARIS dealer or other qualified person 5 Some winch models use wire rope as the winch cable Other winches use a specially designed synthetic rope as the winch cable 6 Never replace a synthetic rope winch cable with a consumer grade polymer rope such as can be purchased in a hardware ...

Page 83: ...es exit through the exhaust system EXHAUST EMISSION CONTROL SYSTEM Exhaust emissions are controlled by engine design An electronic fuel injection EFI system controls fuel delivery The engine and EFI components are set at the factory for optimal performance and are not adjustable ELECTROMAGNETIC INTERFERENCE This vehicle complies with the EMC requirements of Regulation EU No 2015 208 Annex XV Non i...

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Page 85: ...te adjust and replace parts as necessary When inspection reveals the need for replacement parts genuine POLARIS parts are available from your POLARIS dealer Equivalent parts may be used for emissions related service Service and adjustments are important for proper vehicle operation If you re not familiar with safe service and adjustment procedures a qualified dealer can perform these operations Ve...

Page 86: ...KS HOURS CLNDR KM MILES Engine Oil Level Daily Pre ride Checklist check level daily XU Coolant Daily Check level daily replace coolant every 5 years XU D Brake Pad Wear 10 H Monthly 160 100 Inspect periodically Battery 25 H Monthly 320 200 Check terminals clean test Fuel System 25 H Monthly 320 200 Inspect cycle key to pressurize fuel pump check lines and fittings for leaks and abrasion XU Front G...

Page 87: ...iator 50 H 6 M 800 500 Inspect clean external surfaces XU Engine Oil Filter Change 100 H 6 M 1600 1000 Perform oil filter change Drive Belt 100 H 12 M 1600 1000 Inspect replace as needed XU Front Gearcase Fluid Demand Drive 100 H 12 M 1600 1000 Change fluid XU Transmission Fluid AGL 100 H 12 M 1600 1000 Change fluid D Fuel System 100 H 12 M 1600 1000 Check for leaks at tank cap lines filter pump t...

Page 88: ... fittings XU Engine Oil Filter Change 100 H 6 M 1600 1000 Perform oil filter change XU Front Gearcase Fluid Demand Drive 100 H 12 M 1600 1000 Change fluid XU Transmission Fluid AGL 100 H 12 M 1600 1000 Change fluid D Fuel System 100 H 12 M 1600 1000 Cycle key to pressurize fuel pump check for leaks at fill cap fuel line rail and fuel pump replace lines every two years XU Engine Mounts 100 H 12 M 1...

Page 89: ...ust when parts are replaced Headlight Aim Adjust as needed LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart or more often under severe use such as wet or dusty conditions Items not listed in the chart should be lubricated at the general lubrication interval ITEM LUBE METHOD Engine Oil PS 4 5W 50 4 Cycle Oil Add to proper lev...

Page 90: ... or contaminated engine oil will cause accelerated wear and may result in engine seizure accident and injury Always perform the maintenance procedures as outlined in the Periodic Maintenance Chart OIL RECOMMENDATIONS POLARIS recommends the use of POLARIS PS 4 5W 50 4 Cycle Oil or a similar oil Refer to the Specifications section for capacities Oil may need to be changed more frequently if POLARIS ...

Page 91: ...e dipstick tube to keep the depth of the dipstick consistent 5 Remove the dipstick and check the oil level 6 Add the recommended oil as necessary to bring the oil level within the SAFE range on dipstick Do not overfill see NOTE below NOTE A rising oil level between checks during cold weather operation can indicate contaminants such as gas or moisture collecting in the crankcase If the oil level is...

Page 92: ...ankcase 1 Position vehicle on a level surface and place the transmission in PARK 2 Stop the engine and allow it to cool down 3 Clean the area around the crankcase drain plug CAUTION Use caution when performing this procedure Do not allow hot engine oil to come into contact with skin as serious burns may result 4 Place a drain pan under the engine crankcase and remove the drain plug Allow the oil t...

Page 93: ... with recommended engine oil 13 Verify the transmission is still in PARK 14 Start the engine and allow it to idle for 30 seconds 15 Stop the engine and inspect for oil leaks Wait at least 15 seconds before removing the dipstick 16 Unlock the dipstick lever Remove the dipstick and wipe it dry with a clean cloth 17 Reinstall the dipstick and push it into place Do not lock the dipstick NOTE Make cert...

Page 94: ...eck and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart Maintain the oil level even with the bottom thread of the fill plug hole The fill plug is located on the rear of the gearcase Maintain the fluid level at the bottom of the fill plug hole To check the transmission fluid do the following 1 Position the vehicle on a level surface 2 Remove the fill plug q 3...

Page 95: ...scard used fluid properly DEMAND DRIVE FRONT GEARCASE DEMAND DRIVE OIL CHECK Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart Maintain the oil level even with the bottom thread of the fill plug hole Refer to the Gearcase Specifications Chart for recommended lubricants capacities and torque specifications The front gearcase fill plug q is lo...

Page 96: ...ole Do not overfill 8 Reinstall the fill plug Torque to specification 9 Check for leaks 10 Discard used oil properly SPARK PLUGS SPARK PLUG RECOMMENDATIONS Refer to the Specifications section for the recommended spark plug type for your vehicle Always torque spark plugs to specification NOTICE Using non recommended spark plugs can result in serious engine damage Always use POLARIS recommended spar...

Page 97: ...lockwise 3 Reverse the procedure for spark plug installation 4 Torque to specification NORMAL PLUG The normal insulator tip is gray tan or light brown There will be few combustion deposits The electrodes are not burned or eroded This indicates the proper type and heat range for the engine and the service The tip should not be white A white insulator tip indicates overheating caused by use of an im...

Page 98: ...e Do not dilute with water To ensure that the coolant maintains its ability to protect the engine we recommend that the system be completely drained every five 5 years and fresh Antifreeze 50 50 Premix added Any time the cooling system has been drained for maintenance or repair replace the coolant with fresh Antifreeze 50 50 Premix If the recovery bottle has run dry the level in the radiator shoul...

Page 99: ...ap while the engine is warm or hot Always allow the engine to cool before removing the pressure cap 2 Slowly remove the radiator cap q 3 View the coolant level through the opening 4 Use a funnel and slowly add coolant as needed TIP This procedure is required only if the cooling system has been drained for maintenance and or repair But if the overflow bottle has run dry the level in the radiator sh...

Page 100: ...ft the hood View the coolant level in the overflow bottle w 3 If the coolant level is below the safe operating range lift the hood and locate the overflow bottle lid Remove the cap and use a funnel to add coolant through the filler opening Reinstall the cap TIP If coolant must be added often or if the overflow bottle runs completely dry there may be a leak in the system Your dealer can inspect the...

Page 101: ... remove debris inside and around the clutch and vent system when replacing the belt See your dealer or other qualified service person as outlined in the owner s manual This PVTsystem is intended for use on POLARIS products only Do not install it in any other product Always make sure the PVT housing is securely in place during operation BELT REMOVAL If a belt fails always clean any debris from the ...

Page 102: ...icle as shown above 3 Rotate the clutch cover back and lift up and over the control arm mounting w NOTE Use care when lifting clutch cover upwards Do not damage cover intake boot or electrical harness 4 Pull clutch cover out towards the rear of the vehicle as shown above 5 Mark the drive belt direction of rotation so that it can be installed in the same direction 100 MAINTENANCE Downloaded from Ma...

Page 103: ...s of the belt Hour glassing occurs when the drive train does not move and the drive clutch engages the belt 2 Inspect belt for loose cords missing cogs cracks abrasions thin spots or excessive wear Compare belt measurements with a new drive belt Replace if necessary 3 Belts with thin spots burn marks etc should be replaced to eliminate noise vibration or erratic PVToperation BELT INSTALLATION NOTE...

Page 104: ... times to properly seat the belt in the driven clutch 5 Install the clutch cover into wheel well as shown above 6 Rotate clutch cover over A Arm w as shown below Use care not to damage intake boots or electrical harness 7 Pull clutch cover backwards and align with bolt holes on inner clutch cover as shown below 102 MAINTENANCE Downloaded from ManualsNet com search engine ...

Page 105: ...8 Install and torque the outer clutch cover bolts to specification TORQUE PVT Outer Cover Fasteners 35 in lbs 4 Nm 103 MAINTENANCE Downloaded from ManualsNet com search engine ...

Page 106: ...t slips repeat the process 8 Your vehicle requires service as soon as possible Your POLARIS dealer can assist VEHICLE IMMERSION WARNING If your vehicle becomes immersed major engine damage can result if the machine is not thoroughly inspected Take the vehicle in for service before starting the engine Your POLARIS dealer can provide this service If it s impossible to take your RANGER to a dealer be...

Page 107: ...EMS AIR FILTER REPLACEMENT Inspect the air filter at the intervals outlined in the Periodic Maintenance Chart In extremely dusty conditions air filter replacement will be required more often 1 Tilt the rear cargo box to access the airbox 2 Release the three airbox cover latches and lift the cover up and out to access the air filter element 3 Remove the air filter element q 105 MAINTENANCE Download...

Page 108: ...d with fuel or oil it must be replaced DO NOTattempt to clean the air filter 5 Place the air filter into the airbox Reposition the lower airbox cover and install the three retaining latches NOTE Make sure the hinge pins are properly seated when reassembling the airbox 106 MAINTENANCE Downloaded from ManualsNet com search engine ...

Page 109: ... while purging the exhaust system Never go under the vehicle while it is inclined Wear eye protection and gloves while servicing Use the following procedure to periodically purge accumulated carbon from the exhaust pipe 1 Turn off engine and allow exhaust to cool sufficiently 2 Remove the spark arrester from the tailpipe of the muffler 3 Remove any debris from spark arrester and the tailpipe 4 Ins...

Page 110: ...time the fluid becomes contaminated the fluid level is below the minimum or if the type and brand of the fluid in the reservoir are unknown 1 Position the vehicle on a level surface 2 View the brake fluid level at the reservoir in the driver s side wheel well The level should be between the upper MAX and lower MIN level lines 3 If the fluid level is lower than the upper level line open the hood an...

Page 111: ...an approved brake cleaner or alcohol 5 Inspect the brake disc spline and pad wear surface q for excessive wear Change pads when worn to 0 762 mm 0 030 STEERING WHEEL INSPECTION Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart section 1 Position the vehicle on level ground 2 Lightly turn the steering wheel left and righ...

Page 112: ... and rear shock absorber springs by rotating the adjustment cam either clockwise or counter clockwise to increase or decrease spring tension Always heed the following rules if you make adjustments to this suspension Always return the suspension to the lowest softest setting after the load is removed from the vehicle The increased suspension height will negatively impact vehicle stability when oper...

Page 113: ...tire pressure Always use POLARIS approved size and type of tires for this vehicle when replacing tires TIRE TREAD DEPTH Always replace tires when tread depth is worn to 3 mm 1 8 or less AXLE AND WHEEL NUT TORQUE SPECIFICATIONS Inspect the following items occasionally for tightness and if they ve been loosened for maintenance service Do not lubricate the stud or the lug nut Lug Nut Aluminum Wheels ...

Page 114: ...lve stem toward the outside and rotation arrows on the tire pointing toward forward rotation WARNING Improperly installed wheels can adversely affect tire wear and vehicle handling which can result in serious injury or death Always ensure that all nuts are torqued to specification Do not service axle nuts that have a cotter pin installed Your dealer can assist 3 Attach the wheel nuts and washers a...

Page 115: ... Bulb w Position Bulb e High Low Bulb POSITION BULB AND INDICATOR BULB REPLACEMENT 1 Remove the hood from the front cab 2 Locate the bulb on the back side of the headlight housing 3 Disconnect the harness from the bulb Be sure to pull on the connector not on the wiring 4 Turn the bulb counterclockwise and remove it from the headlight housing 5 Install the new bulb into the housing and rotate it cl...

Page 116: ...emove the bulb from the headlight housing 5 Install the new bulb into the housing NOTE Make sure the tab on the bulb locates properly in the housing 6 Make sure the bulb catches on the protection spring Reinstall the rubber bulb cover 7 Install the harness onto the new High Low bulb and install the hood 114 MAINTENANCE Downloaded from ManualsNet com search engine ...

Page 117: ...all Include the weight of a rider on the seat while performing this step 5 If a headlight needs adjustment locate the adjustment screw at the back of the headlight 6 Loosen the screw adjust the headlight and tighten the screw 7 Repeat steps 4 6 until the lamp is properly adjusted BRAKE LIGHTS When the brake pedal is depressed the brake light comes on Check the brake light before each ride To check...

Page 118: ...ING Battery electrolyte is poisonous It contains sulfuric acid Serious burns can result from contact with skin eyes or clothing Antidote External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases ...

Page 119: ...Y FLUID A poorly maintained battery will deteriorate rapidly Check the battery fluid level often Maintain the fluid level between the upper q and lower level w marks Add only distilled water Tap water contains minerals that are harmful to a battery CHARGING 1 Remove the battery from the vehicle to prevent damage from leaking or spilled electrolyte during charging 2 Charge the battery with a chargi...

Page 120: ...e battery voltage with a voltmeter or multimeter A fully charged battery will register 12 8 V or higher 2 If the voltage is less than 12 8 volts recharge the battery at 1 2 amps or less until battery voltage is 12 8 or greater TIP When using an automatic charger refer to the charger manufacturer s instructions for recharging When using a constant current charger use the guidelines below for rechar...

Page 121: ...igher If the voltage falls below 12 5V charge it immediately or the battery runs the risk of sulfation and reduced battery life If you do not drive the vehicle for more than TWO WEEKS Polaris recommends using a BatteryMINDer 1510 1 5 AMP PN 2830404 or 12V 1 5 AMP Convertible BatteryMINDer PN 2830511 which can be ordered through your dealer During charging place the charger outside of the vehicle a...

Page 122: ...lack cable last To remove the battery do the following 1 Remove the storage bin under the passenger seat to access the battery 2 Disconnect the black battery cable first Disconnect the red battery cable last 3 Remove the battery hold down strap 4 Lift the battery out of the vehicle Be careful not to tip a flooded battery sideways which could spill electrolyte NOTICE If electrolyte spills immediate...

Page 123: ... by charging about once a month to make up for normal self discharge Battery Tender can be left connected during the storage period and will automatically charge the battery if the voltage drops below a predetermined point 121 MAINTENANCE Downloaded from ManualsNet com search engine ...

Page 124: ...o prevent water spots WASHING TIPS Avoid the use of harsh cleaners which can scratch the finish Do not use a power washer to clean the vehicle Do not use medium to heavy duty compounds on the finish Always use clean cloths and pads for cleaning and polishing Old or reused cloths and pads may contain dirt particles that will scratch the finish Grease all zerk fittings immediately after washing Allo...

Page 125: ...y years Chrome wheels exposed to road salt or salt in the air in coastal areas are more susceptible to corrosion if not properly cleaned Clean chrome wheels more often if they re exposed to salt or other corrosive elements 1 Wash chrome wheels frequently Use a mild detergent Never use abrasive cleaners on plated or painted surfaces 2 Rinse well with clear water Soap detergents salt dirt mud and ot...

Page 126: ...rings valves and exhaust systems 3 Allow the engine to run for 15 20 minutes to allow the stabilizer to disperse through the entire fuel delivery system OIL AND FILTER Change the oil and filter See the Engine Oil section AIR FILTER AIR BOX Replace the air filter See Maintenance Chapter Clean the air box FLUID LEVELS Inspect the fluid levels Add or change fluids as recommended in the Periodic Maint...

Page 127: ... times Oil will be forced in and around the piston rings and ring lands coating the cylinder with a protective film of fresh oil 6 Reinstall the spark plug caps 7 If POLARIS fuel system additive is not used fuel tank fuel lines and injectors should be completely drained of gasoline STORAGE AREA COVERS Be sure the storage area is well ventilated Cover the vehicle with a genuine POLARIS cover Do not...

Page 128: ...re the fuel cap and seat Ensure that the seat is attached correctly and is not loose WARNING Cargo and other loose vehicle parts may fly off while transporting this vehicle Secure or remove all cargo and inspect the unit for loose parts prior to transport If transporting the vehicle in a non enclosed trailer then the vehicle must FACE FORWARD or roof must be removed Failure to comply may allow air...

Page 129: ... Rear tie down points TOWING A RANGER Towing this vehicle is not recommended Always transport the vehicle on a trailer or flatbed with all four wheels off the ground 127 MAINTENANCE Downloaded from ManualsNet com search engine ...

Page 130: ...bled vehicle is unavoidable place the disabled vehicle s transmission in neutral Tow the shortest distance possible Do not operate faster than 16 km h 10 MPH 128 MAINTENANCE Downloaded from ManualsNet com search engine ...

Page 131: ...l 5 qts Overall Length 305 cm 120 in Overall Width 159 cm 62 5 in Overall Height 195 cm 77 in Wheelbase 206 cm 81 in Cargo Box Dimensions Inside 93 x 137 x 29 cm 36 5 x 54 x 11 5 in Ground Clearance 33 cm 13 in Min Turning Radius 401 cm 158 in Towing Capacity 1136 kg 2500 lbs Hitch Tongue Capacity 68 kg 150 lbs Max Cargo Box Load 454 kg 1000 lbs Engine 4 Stroke DOHC Twin Cylinder Displacement 999 ...

Page 132: ...em Type PVT Shift Type Single Lever H L N R P Gear Reduction Low Front 9 65 1 Rear 28 84 1 Gear Reduction Reverse Front 8 64 1 Rear 25 83 1 Gear Reduction High Front 3 92 1 Rear 11 72 1 Drive Ratio Front 3 23 1 Tire Size Front 27 x 9 12 Maxxis MU51 Tire Size Rear 27 x 11 12 Maxxis MU51 Tire Pressure Front 69 kPa 10 psi Tire Pressure Rear 96 5 kPa 14 psi Brakes Front Rear Foot Activated 4 wheel hyd...

Page 133: ...und Power Level N A CARBON DIOXIDE EMISSIONS CO Emissions 678 4 g kWh This CO measurement results from testing over a fixed test cycle under laboratory conditions a n parent engine representative of the engine type engine family and shall not imply or express any guarantee of the performance of a particular engine 131 SPECIFICATIONS Downloaded from ManualsNet com search engine ...

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Page 135: ... gal 2 2877923 Antifreeze Coolant 1 qt 12 2880514 1 gal 6 2880513 Grease Gun Kit Premium All Season 2871312 All Season Grease Four 3 oz packs 6 2871322 14 oz cartridge 2871423 Premium Starter Grease 2871460 U Joint Grease 3 oz tube 24 2871515 14 oz cartridge 2871551 Dielectric Grease Nyogel 2871329 Carbon Clean 12 oz bottle 12 2871326 Fuel Stabilizer 16 oz 12 2870652 2 5 gal 2 2872280 DOT 4 Brake ...

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Page 137: ...ARNING Excessive throttle may cause loss of control and vehicle rollover Climbing over large objects from a stopped position Shift the transmission to low range and carefully use fast brief aggressive throttle application to engage clutch WARNING Excessive throttle may cause loss of control and vehicle rollover Belt slippage from water or snow ingestion into the PVT system Dry out the PVT Prevent ...

Page 138: ...ART POSSIBLE CAUSE SOLUTION Out of fuel Refuel Water is present in fuel Drain the fuel system and refuel Old or non recommended fuel Replace with fresh recommended fuel Fouled or defective spark plug Inspect plug and replace if necessary No spark to spark plug Inspect plug and replace if necessary Water or fuel in crankcase Your authorized dealer can assist Low battery voltage Recharge the battery...

Page 139: ...spark plug wires Your authorized dealer can assist Mechanical failure Your authorized dealer can assist Loose ignition connections Check all connections and tighten Water present in fuel Replace with fresh recommended fuel ENGINE PINGS OR KNOCKS POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect spark plug gap or heat range Set gap to specs or replace p...

Page 140: ...cs or replace plug Loose ignition connections Check all connections and tighten Water present in fuel Replace with new fuel Low battery voltage Recharge battery to 12 8 VDC Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Clogged intake pre filter Inspect and clean with soapy water or replace Other mechanical failure Your authorized dealer can assist 138...

Page 141: ...t range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten Low battery voltage Recharge the battery to 12 8 VDC Incorrect fuel Replace with fresh recommended fuel Clogged air filter Inspect and clean or replace Clogged intake pre filter Inspect and clean with soapy water or replace Other mechanical failure Your authorized dealer can assist Overheated engi...

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Page 143: ...iginal term of the warranty The duration of this warranty may vary by international region based upon local laws and regulations REGISTRATION At the time of sale the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase Upon receipt of this registration POLARIS will record the registration for warranty No verification of registration will ...

Page 144: ...on improper maintenance modified components use of aftermarket or unapproved components accessories or attachments use of unapproved software or calibration unauthorized repairs or repairs made after the warranty period expires or by an unauthorized repair center This warranty excludes damages or failures caused by abuse accident fire or any other cause other than a defect in materials or workmans...

Page 145: ...NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE THIS EXCLUSION OF CONSEQUENTIAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE THE IMPLIED WARRANTY OF ...

Page 146: ...of the selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair IF YOU MOVE If you move to another country be sure to contact POLARIS Customer Assistance and the customs department of the destination country before you move Product importation rules vary considerably from country to country You may...

Page 147: ...purchased and you have not followed the procedure set above your product will no longer be eligible for warranty or service bulletin coverage of any kind other than safety bulletins Products registered to government officials or military personnel on assignment outside of the country where the product was purchased will continue to be covered by the Limited Warranty Please work with your dealer to...

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Page 149: ...ENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS 147 MAINTENANCE LOG Downloaded from ManualsNet com search engine ...

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Page 151: ... Clothing 12 Clutch Cover Alert 15 Cold Weather Operation 57 Component Locations 29 Console 30 Conventional Battery 117 Cooling System 96 Copyright 2 Crankcase Emission Control System 81 Crossing Hillsides 22 D Declaration of Conformity 9 Demand Change Oil Change 94 Descending Hills Improperly 22 Display Units Standard Metric 49 Drive Belt Installation 101 Drive Belt Wear Burn 135 Driveline Mode S...

Page 152: ...lert 13 Gloves 12 H Hauling Cargo 59 Hazard Switch 34 Headlight Bulb Replacement 113 Headlight Beam Adjustment 115 Helmet 12 Hitch 41 Hitch Capacity Alert 16 Hitch Removal Installation 42 Hood Latches 40 Hot Exhaust Systems 26 How To Obtain Warranty Service 144 I Ignition Switch Light Switch 32 Improper Cargo Loading 25 Improper Tire Maintenance 21 Indicator Lamps 44 Inspect and Lubricate 124 Inst...

Page 153: ...ch 41 Rear Hitch Certification Label 41 Registration Warranty 141 Removal from Storage 125 Removing Corrosion 123 Reverse Operation 68 Rider Information Center 46 Rollover Protective Structure ROPS 40 S Safe Operation Practices 54 Safe Riding Gear 11 Safety Labels and Locations 13 Safety Symbols 8 Safety Training 11 Safety Warnings 16 Safety Winch Maintenance 80 Seat and Storage Compartments 38 Se...

Page 154: ...mproperly 22 U Unauthorized Use of the Vehicle 26 V Vehicle Immersion 104 W Warning Symbols 8 Warranty Coverage And Exclusions Lubricants and Fluids 143 Washing the Vehicle 122 Wet Fouled Plug 95 Wheel Installation 112 Wheel Removal 112 Winch Cable Care 78 Winch Maintenance and Service Safety 80 Winch Operation 73 Winch Safety Precautions 71 Winch Shock Loading 79 152 Downloaded from ManualsNet co...

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Page 156: ...For your nearest Polaris dealer visit www polaris com Polaris Sales Europe Sarl Place de l Industrie 2 1180 Rolle Switzerland Part No 9930867 Rev 01 PMS 419 Downloaded from ManualsNet com search engine ...

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