Polaris RANGER EV 2015, Service Manual

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4.18
9926595 R01 - 2015-2016 RANGER EV Service Manual
© Copyright Polaris Industries Inc.
9. Apply Loctite® 242 (PN 2871949) to threads of
retaining plate screws or install new screws with pre-
applied
locking agent. Torque screws to
specification.
TORQUE
Ball Joint Retaining Plate Screws:
8 ft-lb (11 Nm)
10. Install dust boot over ball joint stud.
11. Install A-arm on ball joint and torque castle nut to
specification.
TORQUE
Ball Joint Nut:
30 ft-lb (41 Nm)
12. Reinstall cotter pin with open ends toward rear of
machine.
FRONT STRUT CARTRIDGE
REPLACEMENT
Refer to Illustration in Chapter 5.
1. Hold strut rod and remove top nut.
2. Compress spring using strut spring compressor
tools.
Strut Spring Compressor Tools:
2871573 and 2871574
3. Remove upper strut pivot assembly.
4. Remove coil spring and collapse strut cartridge.
5. Remove two pinch bolts from strut casting.
6. Remove strut cartridge.
7. Install cartridge until bottomed in strut casting.
8. Install pinch bolts with wire clamp (s). Torque pinch
bolts to specification.
TORQUE
Strut Pinch Bolts:
17 ft-lb (23 Nm)
9. Reassemble spring and top pivot assembly. Be sure
all parts are installed properly and seated fully.
10. Torque strut rod nut to specification. Do not over
torque nut.
TORQUE
Strut Rod Nut:
15 ft-lbs (21 Nm)
BODY / STEERING / SUSPENSION