Polaris RANGER 500 Owner'S Manual Download Page 136

Page: 136 / 152

POSSIBLE CAUSE

SOLUTION

Fouled or defective spark plug

Inspect, clean and/or replace spark plug

Worn or defective spark plug
wires

Your dealer can assist

Incorrect spark plug gap or
heat range

Set gap to specs or replace plug

Loose ignition connections

Check all connections and tighten

Low battery voltage

Recharge the battery to 12.8 VDC

Incorrect fuel

Replace with fresh recommended fuel

Clogged air filter

Inspect and clean or replace

Clogged intake pre-filter

Inspect and clean (with soapy water) or replace

Other mechanical failure

Your dealer can assist

Overheated engine

Clean radiator screen and core, clean engine exterior. Your
dealer can assist.

134

TROUBLESHOOTING

Summary of Contents for RANGER 500

Page 1: ...2019 OWNER S MANUAL RANGER 500 RANGER 570 RANGER 570 EPS RANGER CREW 570 RANGER CREW 570 EPS...

Page 2: ...e expect as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passeng...

Page 3: ...2019 Owner s Manual RANGER 500 RANGER 570 RANGER 570 EPS RANGER CREW 570 RANGER CREW 570 EPS...

Page 4: ...t between the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omi...

Page 5: ...e world today Many years of experience have gone into the engineering design and development of your POLARIS vehicle making it the finest machine we ve ever produced For safe and enjoyable operation o...

Page 6: ...4 WELCOME...

Page 7: ...tion 7 Safety 11 Features and Controls 31 Operation 49 Winch Guide 71 Emission Control Systems 81 Maintenance 83 Specifications 125 POLARIS Products 129 Troubleshooting 131 Warranty 135 Maintenance Lo...

Page 8: ...6...

Page 9: ...to the operator bystanders or person s inspecting or servicing the vehicle CAUTION CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage CAUTION SAFETY A...

Page 10: ...is vehicle without proper instruction Take an authorized training course Visit www rohva org or call 866 267 2751 This vehicle is an ADULT VEHICLE ONLY You MUST be at least age 16 and have a valid dri...

Page 11: ...ace An ignition key can be duplicated only by ordering a POLARIS key blank using your key number and mating it with one of your existing keys The ignition switch must be replaced if all keys are lost...

Page 12: ...vironment was controlled as indicated by the test procedure s The uncertainty of vibration exposure measurement is dependent on many factors including Instrument and calibration uncertainty Variations...

Page 13: ...is considered an off road vehicle Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area We strongly advise you to strictly follow the recommended mai...

Page 14: ...cab area The condition occurs most frequently when a vehicle is being operated in high ambient temperatures at low speeds and or high load conditions for an extended period of time The use of certain...

Page 15: ...g number of the country which has granted approval The approval number and serial number will also be displayed on the label EYE PROTECTION Do not depend on eyeglasses or sunglasses for eye protection...

Page 16: ...bels on the vehicle If an informational or graphic label becomes illegible or comes off contact your POLARIS dealer to purchase a replacement Replacement safety labels are provided by POLARIS at no ch...

Page 17: ...dholds Stay completely inside the vehicle Drive Responsibly Avoid loss of control and rollovers Avoid abrupt maneuvers sideways sliding skidding or fishtailing and never do donuts Slow down before ent...

Page 18: ...EW WARNING Require Proper Use of Your Vehicle Do your part to prevent injuries Do not allow careless or reckless driving Make sure operators are 16 or older with a valid driver s license Do not let pe...

Page 19: ...10 69 REAR 10 69 FRONT 10 69 REAR 10 69 FRONT 20 138 REAR 20 138 MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR PASSENGER CARGO AND ACCESSORIES 1000 lbs 454 kg 1250 lbs 547 kg 1000 lbs 454 kg Rea...

Page 20: ...rating on unfamiliar terrain Be alert to changing terrain Never operate on excessively rough slippery or loose terrain Always follow proper procedures for turning Practice turning at slow speeds befor...

Page 21: ...er may impact vehicle stability driveline durability or general vehicle handling Never modify this vehicle through improper installation or use of non POLARIS approved accessories Always re install pl...

Page 22: ...unless designated for off highway vehicle access Wear approved helmet goggles and protective clothing Always wear seat belts Always use the cab nets or doors Never exceed seating capacity Always foll...

Page 23: ...hen carrying cargo Overloading or carrying tall off center or unsecured loads will increase your risk of losing control Loads should be centered and carried as low as possible in box For stability on...

Page 24: ...UTCH COVER ALERT 7181427 Keep body parts away from belt HITCH CAPACITY ALERT 7183975 Read the owner s manual TRAILER MAXIMUM WEIGHT 1700 N ON LEVEL GROUND HITCH MAXIMUM VERTICAL WEIGHT 1100 N 22 SAFET...

Page 25: ...terrain All operators must read and understand the owner s manual and all warning and instruction labels before operating the vehicle All operators should review the safety DVD provided with this veh...

Page 26: ...wner s manual PROTECTIVE APPAREL Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident Always wear a hel...

Page 27: ...and the safety of others carefully consider how your vehicle is loaded and how to safely operate the vehicle Follow the instructions in this manual for loading tire pressure gear selection and speed D...

Page 28: ...n public streets roads or highways could result in a collision with another vehicle Never operate this vehicle on any public street road or highway including dirt and gravel roads unless designated fo...

Page 29: ...vehicle is fully stopped Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed If you begin rolling downhill Nev...

Page 30: ...ROUGH WATER Operating through deep or fast flowing water can cause loss of traction loss of control rollover or accident Never operate in fast flowing water or in water that exceeds the floor level of...

Page 31: ...raveling through tall grass especially dry grass Always inspect the underside of the vehicle and areas near the exhaust system after driving through tall grass weeds brush and other tall ground cover...

Page 32: ...ely impact vehicle stability Failure of critical machine components may result from operation with any modifications especially those that increase speed or power This vehicle may become less stable a...

Page 33: ...S q ROPS Frame u Cargo Box w Hip Bars i Fuel Cap e Front Bumper Brush Guard o Muffler r Headlights a Cargo Box Release Lever t Radiator s Storage Compartment if Equipped y Tailgate d Electric Compartm...

Page 34: ...Switch r Gear Selector Shifter o Storage Tray t AWD Switch a Storage Compartment AUXILIARY OUTLET The vehicle is equipped with a 12 volt accessory outlet on the dash Use the outlet to power an auxilia...

Page 35: ...Start Turn the key to the START position to engage the electric starter Turn the key to the LIGHTS ON position after starting the engine AWD DIFFERENTIAL LOCK SWITCH The AWD Differential Lock Switch h...

Page 36: ...fferential Lock Two Wheel Drive 2WD GEAR SELECTOR To change gears stop the vehicle and with the engine idling move the lever q to the desired gear Do not attempt to shift gears with engine speed above...

Page 37: ...nsmission function Your POLARIS dealer can assist in resolving any shifting problems NOTICE Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could res...

Page 38: ...ering wheel adjustment lever while moving the steering wheel upward or downward Release the lever when the steering wheel is at the desired position Always make sure the steering wheel position does n...

Page 39: ...ate the EPS has shut down Turn the key off and on to reset the unit If the light remains on after starting the engine the EPS system is inoperative Your POLARIS dealer can assist FOOT PEDALS BRAKE PED...

Page 40: ...event the vehicle from rolling set the park brake when parking the vehicle When the park brake is set and the park brake indicator is illuminated engine speed is limited If the accelerator is applied...

Page 41: ...lt interlock Vehicle speed will be limited to 15 MPH 24 km h if the seat belt is not secured The center of the seat is NOTequipped with a seat belt Never allow a passenger to ride between the operator...

Page 42: ...Do not use bleach dye or household detergents Rinse the entire length of the belt webbing Use a garden hose to flush out the retractor and latch housings regularly FUEL CAP The fuel tank filler cap is...

Page 43: ...s OSHA 1928 53 rollover performance requirements Always have your authorized dealer thoroughly inspect the ROPS if it ever becomes damaged in any way No device can assure occupant protection in the ev...

Page 44: ...cket Your POLARIS dealer can assist Your dealer can provide any installation procedures that may differ for an extreme use battery See page 92 for the part numbers of POLARIS products 1 Fully charge t...

Page 45: ...INSTRUMENT CLUSTER q Speedometer w Indicator Lamps e Mode Button r Rider Information Center 43 FEATURES AND CONTROLS...

Page 46: ...ystem is inoperative Your dealer can assist Neutral This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position High Beam This lamp illuminates when the headla...

Page 47: ...n will flash Refuel immediately e Information Display Area This area displays odometer trip meter engine hour meter and programmable service hour interval r Under Over Voltage This warning usually ind...

Page 48: ...units do the following 1 Turn the key to the OFF position 2 Press and hold the MODE button while turning the key to the ON position 3 When the display flashes the distance setting tap the MODE button...

Page 49: ...ecimal point HOUR METER MODE This mode logs the total hours the engine has been in operation TACHOMETER MODE The engine RPM is displayed digitally TIP Small fluctuations in the RPM from day to day may...

Page 50: ...s only when the CHECK ENGINE light is on or when it goes on and off during one ignition cycle Error codes are not stored When the key is turned OFF the code and message is lost but will reappear if th...

Page 51: ...hours of operation will damage close fitted engine parts and drive components Do not operate at full throttle or high speeds during the first 3 hours of use ENGINE AND DRIVETRAIN BREAK IN 1 Fill the f...

Page 52: ...ating condition before operating increases the risk of an accident Always inspect the vehicle before each use to make sure it s in safe operating condition ITEM REMARKS PAGE Brake system pedal travel...

Page 53: ...closed area 5 Never operate with accessories not approved by POLARIS for use on this vehicle 6 Operate this vehicle off road only Never operate this vehicle on any public street road or highway includ...

Page 54: ...ttering and always stay on the designated trails TRAIL ETIQUETTE Always practice good etiquette when riding Allow a safe distance between your vehicle and other vehicles operating in the same area Com...

Page 55: ...ission is in PARK before exiting the vehicle WARNING A rolling vehicle can cause serious injury Always place the transmission in PARK when stopping the engine BRAKING 1 Release the throttle pedal comp...

Page 56: ...5 Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle 6 Remove the ignition key to prevent unauthorized use 54 OPERATION...

Page 57: ...in this vehicle 9 Place the transmission in PARK 10 Start the engine 11 Apply the brakes and shift into low gear 12 Check your surroundings and determine your path of travel 13 Keeping both hands on...

Page 58: ...otection gloves long sleeve shirt long pants and over the ankle boots 4 Make sure all passengers secure their seat belt 5 Make sure all cab nets or doors are properly secured 6 Do not carry more than...

Page 59: ...of alertness reading the trail and avoiding quick sharp turns which can cause skids 4 Engage all wheel drive before wheels begin to lose traction NOTICE Severe damage to the drive train may occur if t...

Page 60: ...Never open the throttle suddenly 7 Never go over the crest of a hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill DRIVING DOWNHILL When d...

Page 61: ...ave gradual inclines 3 Proceed slowly avoiding rocks and obstacles 4 Avoid operating through deep or fast flowing water WARNING The large tires on your vehicle may cause the vehicle to float in deep o...

Page 62: ...s 3 Place the transmission in PARK 4 Turn the engine off 5 Engage the park brake if equipped 6 Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle 7 Rem...

Page 63: ...oss of control of the vehicle OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS When handling off centered loads that cannot be centered securely fasten the load and operate with extra caution Always...

Page 64: ...in this manual Never exceed the maximum capacities specified for your vehicle MAXIMUM CARGO CAPACITY WARNING Driving with passengers in the cargo box can result in severe injury or death Never allow...

Page 65: ...tch bracket only Do not attach a trailer to any other location which could result in loss of control of the vehicle 6 The total load operator accessories cargo and weight on hitch must not exceed the...

Page 66: ...Stand clear and pull up on the cargo box release lever 9 Lift the front of the cargo box to dump the cargo 10 Lower the cargo box and push down securely to latch 11 Close the tailgate WARNING Operatin...

Page 67: ...AWD switch may be turned on or off while the vehicle is moving Press the top of the rocker switch to engage AWD Press the bottom of the switch to operate in two wheel drive Initially the vehicle s el...

Page 68: ...while the front gearcase is moving it will not disengage until the rear wheels regain traction q All Wheel Drive AWD w Differential Lock e Differential Unlock Engage the AWD before getting into condit...

Page 69: ...uneven loose or slippery terrain such as sand gravel ice snow obstacles and water crossings Always operate in AWD on these types of terrain WARNING Operating in TURF mode if equipped when on sloped u...

Page 70: ...erate in TURF mode only as needed to protect smooth level surfaces from tire damage DO NOToperate in TURF mode when climbing or descending hills when sidehilling or when operating on uneven loose or s...

Page 71: ...hill or incline Always operate in low gear and engage ADC 4X4 when transporting heavy loads and or when towing Always operate in low gear and engage ADC 4X4 before ascending or descending a hill ENGAG...

Page 72: ...70...

Page 73: ...Loading section on page 78 7 Always keep the area around the vehicle winch winch cable and load clear of people especially children and distractions while operating the winch 8 Always turn the vehicle...

Page 74: ...ching a load 17 Never let the winch cable run through your hands even if wearing heavy gloves 18 Never release the clutch on the winch when the winch cable is under load 19 Never use the winch for lif...

Page 75: ...strategy if it is not working Always remember that your winch is very powerful There are simply some situations that you and your winch will not be able to deal with Do not be afraid to ask others to...

Page 76: ...n result in SEVERE INJURY or DEATH See the Shock Loading section on page 78 Never hook the winch cable back onto itself This will damage the winch cable and may result in winch cable failure WARNING R...

Page 77: ...nd move the load 8 Read and adhere to the following information for winch damping to ensure safe winch use a In order to absorb energy that could be released by a winch cable failure always place a da...

Page 78: ...hicle throttle and winch together to free the vehicle i Stop winching as soon as the stuck vehicle is able to propel itself without the help of the winch j Detach the winch cable hook k Rewind the win...

Page 79: ...any part needs repair or replacement 2 Always inspect your winch cable before each use Inspect for worn or kinked winch cable A kinked winch cable made of wire rope is shown at right Even after being...

Page 80: ...tra load on the winch winch cable and generates excessive heat from the motor This is a form of shock loading 3 Never tow a vehicle or other object with your winch Towing an object with a winch produc...

Page 81: ...e winch 4 For your safety always replace POLARIS winch parts including the cable with genuine POLARIS replacement parts available at your authorized POLARIS dealer 5 Some winch models use wire rope as...

Page 82: ...80...

Page 83: ...low by gases are forced back to the combustion chamber by the intake system All exhaust gases exit through the exhaust system EXHAUST EMISSION CONTROL SYSTEM Exhaust emissions are controlled by engine...

Page 84: ...82...

Page 85: ...nspect clean lubricate adjust and replace parts as necessary When inspection reveals the need for replacement parts genuine POLARIS parts are available from your POLARIS dealer Equivalent parts may be...

Page 86: ...maintenance and service in the Maintenance Log ITEM MAINTENANCE INTERVAL WHICHEVER COMES FIRST REMARKS HRS CLNDR MILES KM Steering Pre Ride Make adjustments as needed Front suspension Pre Ride Rear su...

Page 87: ...sion 50 H 6 M Lubricate XU Rear Suspension 50 H 6 M Lubricate D E Throttle Pedal 50 H 6 M 500 800 Inspect adjust lubricate replace if necessary E Air intake ducts flange 50 H 6 M 500 800 Inspect ducts...

Page 88: ...lean replace worn parts D Front wheel bearings 100 H 12 M Inspect replace as needed D Brake fluid 200 H 24 M Change every two years Spark arrestor 60 M Clean out D E Valve clearance 500 H 5000 8000 In...

Page 89: ...outlined in the Periodic Maintenance Chart Always use the recommended engine oil Always change the oil filter whenever changing oil WARNING Vehicle operation with insufficient deteriorated or contami...

Page 90: ...n in PARK 3 Always clean away all dirt and debris from the dipstick area q before removing the dipstick Remove the dipstick Wipe it dry with a clean cloth 4 Reinstall and tighten the dipstick 5 Remove...

Page 91: ...brakes 2 Start the engine Allow it to idle for two to three minutes Stop the engine 3 Clean the area around the drain plug CAUTION The sealing surfaces on drain plug and crankcase should be clean and...

Page 92: ...s the sealing surface then turn it an additional 3 4 turn 12 Always clean away all dirt and debris from the dipstick area before removing the dipstick Remove the dipstick or the oil fill cap on the to...

Page 93: ...Check the fluid level 4 Add the recommended fluid to the bottom of the fill plug hole Do not overfill 5 Reinstall the fill plug Torque to specification FLUID CHANGE The drain plug is located on the bo...

Page 94: ...se during ADC operation change the demand drive fluid If the noise continues please see your dealer or other qualified service person for service OIL CHECK The front gearcase fill plug q is located on...

Page 95: ...TY FILL PLUG TORQUE DRAIN PLUG LEVEL CHECK PLUG TORQUE Transmission Main Gearcase AGL Gearcase Lubricant Transmission Fluid 41 oz 1200 ml 10 14 ft lbs 14 19 Nm 10 14 ft lbs 14 19 Nm Demand Drive Unit...

Page 96: ...s 12 Nm SPARK PLUG INSPECTION Spark plug condition is indicative of engine operation The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at highe...

Page 97: ...hould not be white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrect throttle body adjustments WET FOULED PLUG The wet fouled insulator tip is black A da...

Page 98: ...emixed and ready to use Do not dilute with water To ensure that the coolant maintains its ability to protect the engine we recommend that the system be completely drained every five 5 years and fresh...

Page 99: ...consequentially engine damage 1 Lift the hood CAUTION Escaping steam can cause burns Never remove the pressure cap while the engine is warm or hot Always allow the engine to cool before removing the p...

Page 100: ...he minimum and maximum marks on the bottle when the fluid is cool 1 Position the vehicle on a level surface 2 Lift the hood View the coolant level in the overflow bottle w 3 If the coolant level is be...

Page 101: ...nts The PVTsystem rotates at high speeds creating large amounts of force on clutch components As the owner you have the following responsibilities for your own safety and the safety of others Always f...

Page 102: ...with ratcheting wrench and extension 4 Pull the bottom of the cover outward and over the suspension to remove it 5 Make sure the cover gasket does not fall out of the groove when removing the cover 6...

Page 103: ...r the driving clutch Route the belt over the top of the driven clutch and down into the groove of the clutch to allow slack in the belt Rotate the driven clutch by hand until the belt falls into place...

Page 104: ...lt if the machine is not thoroughly inspected Take the vehicle in for service before starting the engine Your POLARIS dealer can provide this service If it s impossible to take your RANGER to a dealer...

Page 105: ...f the air box 5 With the filter removed clean the intake boot and air box thoroughly and wipe well with a clean dry cloth NOTICE Dirt or debris in the intake boot could result in severe engine damage...

Page 106: ...hicle while it is inclined Wear eye protection and gloves while servicing Use the following procedure to periodically purge accumulated carbon from the exhaust pipe 1 Remove the arrester clean out plu...

Page 107: ...which can lead to early brake fade and the possibility of accident or severe injury Change the brake fluid every two years and any time the fluid becomes contaminated the fluid level is below the min...

Page 108: ...em for fluid leaks 2 Check the brake pedal for excessive travel or a spongy feel 3 Check the friction pads for wear damage and looseness 4 Check brake discs for signs of cracks excessive corrosion war...

Page 109: ...perate the vehicle on the highest stiffest or second highest preload settings without a total combined payload in the vehicle of 450 lbs 204 kg or more Payload includes the driver approved accessories...

Page 110: ...OWER STEERING UNIT If your model is equipped with power steering frequently clean the areas around and on the power steering unit to allow proper cooling Clean these areas q thoroughly 108 MAINTENANCE...

Page 111: ...ersonal injury Always maintain proper tire pressure Always use POLARIS approved size and type of tires for this vehicle when replacing tires AXLE AND WHEEL NUT TORQUE SPECIFICATIONS Inspect the follow...

Page 112: ...e transmission in PARK 2 Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation WARNING Improperly installed wheels can adve...

Page 113: ...fuses are provided in the fuse box If you suspect that a fuse or relay may not be working properly your dealer can assist FUSE SIZE FEATURE SUPPORTED 5A Brake Light 10A Drive System Fuel Pump 20A EFI...

Page 114: ...il from your skin leaves a residue causing a hot spot that will shorten the life of the lamp HEADLIGHT LAMP REPLACEMENT CAUTION Hot components can cause burns to skin Allow lamps to cool before servic...

Page 115: ...e mark placed on the wall Include the weight of a rider on the seat while performing this step 5 If a headlight needs adjustment locate the adjustment screw at the back of the headlight 6 Loosen the s...

Page 116: ...caps on the top of the battery Always keep battery terminals and connections free of corrosion If cleaning is necessary remove the corrosion with a stiff wire brush Wash with a solution of one tables...

Page 117: ...ld spill electrolyte NOTICE If electrolyte spills immediately wash it off with a solution of one tablespoon baking soda and one cup water to prevent damage to the vehicle BATTERY INSTALLATION Using a...

Page 118: ...or a period of three months or more remove the battery from the vehicle ensure that it s fully charged and store it out of the sun in a cool dry place Check battery voltage each month during storage a...

Page 119: ...he battery becomes very warm to the touch Allow it to cool before resuming charging For a refresh charge follow all instructions carefully 1 Check the battery voltage with a voltmeter or multimeter A...

Page 120: ...HARGER STANDARD AMPS SPECIFIED ON TOP OF BATTERY 50 75 12 0 12 5 volts Needs charge 5 11 hours 25 50 11 5 12 0 volts Needs charge At least 13 hours verify state of charge 0 25 11 5 volts or less Needs...

Page 121: ...water frequently 3 Dry surfaces with a chamois to prevent water spots WASHING TIPS Avoid the use of harsh cleaners which can scratch the finish Do not use a power washer to clean the vehicle Do not u...

Page 122: ...ish CHROME WHEEL CARE IF EQUIPPED Proper maintenance will protect chrome wheels from corrosion preserve wheel life and ensure a like new appearance for many years Chrome wheels exposed to road salt or...

Page 123: ...ent fuel treatments or stabilizers Follow the instructions on the container for the recommended amount Carbon Clean removes water from fuel systems stabilizes fuel and removes carbon deposits from pis...

Page 124: ...spark plug cap Do not reinstall the cap onto the plug at this step 5 Turn the engine over several times Oil will be forced in and around the piston rings and ring lands coating the cylinder with a pr...

Page 125: ...the brakes 2 Place the transmission in PARK Stop the engine 3 Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle Engage the park brake 4 Remove the key...

Page 126: ...124...

Page 127: ...m Overall Width 58 in 147 3 cm Overall Height 73 in 185 cm Wheelbase 73 in 185 cm Cargo Box Dimensions Inside 32x42x11 5 in 81x107x29 cm Ground Clearance 10 in 25 4 cm Min Turning Radius 150 in 381 cm...

Page 128: ...tem Digital CDI Driving System Type PVT Shift Type Single Lever console Gear Reduction Low 28 84 1 Gear Reduction Reverse 25 83 1 Gear Reduction High 9 65 1 Drive Ratio Front 3 818 1 Tire Size Front 2...

Page 129: ...ty 120 oz 3 5 l 170 oz 5 l Overall Length 110 in 279 4 cm 142 in 360 7 cm Overall Width 58 in 147 3 cm 60 in 152 4 cm Overall Height 73 in 185 cm 73 in 185 cm Wheelbase 73 in 185 cm 73 in 185 cm Cargo...

Page 130: ...console Single Lever console Gear Reduction Low 28 84 1 28 84 1 Gear Reduction Reverse 25 83 1 25 83 1 Gear Reduction High 13 58 1 570 13 58 1 Drive Ratio Front 3 818 1 3 818 1 Tire Size Front 25 x 8...

Page 131: ...e 1 qt 12 2877922 2 5 gal 2 2877923 Antifreeze Coolant 1 qt 12 2880514 1 gal 6 2880513 Grease Gun Kit Premium All Season 2871312 All Season Grease Four 3 oz packs 6 2871322 14 oz cartridge 2871423 Pre...

Page 132: ...130...

Page 133: ...lication to engage clutch WARNING Excessive throttle may cause loss of control and vehicle rollover Climbing over large objects from a stopped position Shift the transmission to low range and carefull...

Page 134: ...Replace with fresh recommended fuel Fouled or defective spark plug Inspect plug and replace if necessary No spark to spark plug Inspect plug and replace if necessary Water or fuel in crankcase Your a...

Page 135: ...rk plug Worn or defective spark plug wires Your dealer can assist Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten W...

Page 136: ...ion connections Check all connections and tighten Low battery voltage Recharge the battery to 12 8 VDC Incorrect fuel Replace with fresh recommended fuel Clogged air filter Inspect and clean or replac...

Page 137: ...ill not extend the original term of the warranty The duration of this warranty may vary by international region based upon local laws and regulations REGISTRATION At the time of sale the Warranty Regi...

Page 138: ...ingestion contamination improper maintenance modified components use of aftermarket or unapproved components accessories or attachments use of unapproved software or calibration unauthorized repairs o...

Page 139: ...Y POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE O...

Page 140: ...aler s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair IF YOU MOVE If you move to another country be sure t...

Page 141: ...country where it was purchased and you have not followed the procedure set above your product will no longer be eligible for warranty or service bulletin coverage of any kind other than safety bulleti...

Page 142: ...m the date of purchase whichever comes first This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole The EP...

Page 143: ...OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE THIS EXCLUSION OF CONSEQUENTIAL INCIDENTAL AND SPECIAL DAMAGES IS INDE...

Page 144: ...reduces the effectiveness of the vehicle s emission controls Tampering with emission controls is prohibited by federal law CALIFORNIA RESIDENTS Certain POLARIS Off Road Vehicles are available in 49 st...

Page 145: ...MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS 143 MAINTENANCE LOG...

Page 146: ...144...

Page 147: ...Clean the Exterior 121 Clock Mode 46 Clothing 13 Clutch Cover Alert 7181427 22 Cold Weather Operation 52 Component Locations 31 Cooling System 96 Crankcase Emission Control System 81 Crossing Hillside...

Page 148: ...ght Lamp Replacement 112 Helmet 13 Hitch Capacity Alert 7183975 22 Hot Exhaust Systems 29 Hour Meter Mode 47 How To Obtain Warranty Service 138 I Ignition Switch 33 Improper Cargo Loading 30 Improper...

Page 149: ...Level 97 Registration Warranty 135 Removal from Storage 122 Removing Corrosion 121 Reverse Operation 59 Rider Information Center 45 Rollover Protective Structure ROPS 41 S Safe Operation Practices 51...

Page 150: ...le 30 V Vehicle Identification Numbers 9 Vehicle Immersion 102 W Warning Symbols 7 Washing the Vehicle 119 Wet Fouled Plug 95 Wheel Installation 110 Wheel Removal 110 Winch Cable Care 77 Winch Mainten...

Page 151: ......

Page 152: ...For your nearest Polaris dealer call 1 800 POLARIS 765 2747 or visit www polaris com Polaris Industries Inc 2100 Highway 55 Medina MN 55340 Part No 9928852 Rev 01 Printed in USA...

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Polaris RANGER 500, Owner'S Manual

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