Polaris RANGER 500 2017, Service Manual

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7
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
7.7
REF. DESCRIPTION REF. DESCRIPTION REF. DESCRIPTION
1.
Plug, M18
34.
Bearing, Ball
70.
Gear, Low 67T
2.
Magnetic Plug, M18
35.
Bearing, Ball
71.
Dog, Engagement
3.
Plug, Cap Vent 5/16
36.
Bearing, Needle
72.
Gear, 53T
4.
Screw, Hex Flange Head M8 x
1.25 x 30
37.
Bearing, Ball
73.
Gear, 46T
5.
Screw, Hex Flange Head M6 x 1 x
20
38.
Bearing, Ball
74. Gear, 13T Snorkel
6.
Screw, Hex Flange Head M8 x 50
39.
Spring, Compression
75.
Shaft, Shift
7.
Screw, Socket Head M6 x 1.0 x
40
40.
Spring, Compression
76.
Weldment, Rear Mount Bracket
8.
Screw, Socket Head
41.
Spring, Torsion Return
77.
Subassembly, Differential
9.
Screw, Torx M6 x 1.0 x 18
42.
Spring, Compression
78.
Retainer, Fork
10.
Nut, Lock Hex Flange M8 x 1.25
43.
Spring, Compression
79. Bracket, Rear Mount
11.
Washer, Cup
44.
Spring, Wave
80.
Cover, Bearing, Center Drive
12.
Plate, Park 12–face 45. Tube, Snorkel 81.
Spacer
13. Washer 46. Cover, Sector Gears
82.
Chain, Silent .25P x .40W x 58L
14. Washer 47.
Subassembly, LH Case
83. Diff Solenoid
15. Washer 48.
Subassembly, RH Case
84.
Switch, Rotary 2–pin
16.
Pin, Dowel 6 x 20
49.
Drum, Shift
85.
O-ring
17.
Pin, Spring, Slotted 6 x 12
50. Gear, Sector 16T 86.
O-ring
18.
Ring, Retaining
51.
Gear, Sector 31T
87.
O-ring
19.
Ring, Retaining
56. Shaft, Reverse 25T 88.
Seal, Triple Lip 25 x 80 x 10
20.
Ring, Retaining
57.
Shaft, Front Output
89.
Seal, Dual Lip 25 x 47
21.
Ring, Retaining
58.
Shaft, Input
90.
Seal, Triple Lip 40 x 70 x 7
22.
Ring, Retaining
59.
Subassembly, Pinion
92.
Sensor, Speed
23.
Ring, Retaining
60. Bellcrank 95.
Bracket, Wire Harness
24.
Ring, Retaining
61.
Collar, Shift
96.
Plug, Expansion 1 1/4
25.
Ring, Retaining
62.
Rail, Shift Shaft
97.
Subassembly, 39T Side Gear
26.
Ring, Retaining
63.
Tube, Vent
98.
Bearing, Plain 40 x 44 x 15
27.
Washer, Thrust 64. Fork, Pivot Shift 99.
Subassembly, 39T Side Gear
Disconnect
28.
Washer, Thrust
65.
Dog, Engagement
100.
Subassembly, Diff Cover
29.
Shim, 1.180 OD x .995 ID
66.
Shift Dog, Park
101.
Subassembly, Planet Gear
30. Shim 2.040 OD x 1.63 ID 67.
Gear, 48T
102.
Subassembly, Gear 53T
31.
Bearing, Needle
68.
Subassembly, Shift Fork
104.
Screw, Cap M8 - 1.25 x 25
32.
Bearing, Ball
69.
Sprocket, 48T
105.
Bracket, Wire Harness
33.
Bearing, Ball
TRANSMISSION