2.6
9850043 R01 - 2017-2021
RANGER
500 / 570 Service Manual
© Copyright Polaris Inc.
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOUR-
S
CALEN-
DAR
MILES (KM)
▶
E
Engine breather
filter (if equipped)
25 H
Monthly
-
Inspect; replace as needed
Fuel System
25 H
Monthly
-
Inspect; Cycle the Key to pressurize the fuel
pump; check lines and fittings for leaks and
abrasion.
▶
Front Gearcase oil (if
equipped)
25 H
Monthly
-
Perform a break-in oil level check
▶
Middle Gearcase oil (if
equipped)
25 H
Monthly
-
Perform a break-in oil level check
▶
Rear gearcase oil (if
equipped)
25 H
Monthly
-
Perform a break-in oil level check
▶
Transmission fluid
25 H
Monthly
-
Perform a break-in oil level check
▶
Engine oil change
(break-in)
25 H
Monthly
-
Perform a break-in oil change at one month
▶
General lubrication
50 H
3 M
-
Lubricate all grease fittings, pivots, cables, etc.
Shift Linkage
50 H
6 M
-
Inspect, lubricate, adjust
D
Steering
50 H
6 M
-
Lubricate
▶
Front Suspension
50 H
6 M
-
Lubricate
▶
Rear Suspension
50 H
6 M
-
Lubricate
D
E
Throttle Cable/
Release Switch
50 H
6 M
500 (800)
Inspect; adjust; lubricate; replace if necessary
E
Throttle body air intake
ducts/
flange
50 H
6 M
500 (800)
Inspect ducts for proper sealing/air leaks
Drive belt
50 H
6 M
500 (800)
▶
Cooling system
50 H
6 M
-
Inspect coolant strength seasonally; pressure
test system yearly
▶
Engine oil and filter
change
100 H
6 M
1000 (1600)
Change oil and filter; (perform a break-in oil
change at one month)
▶
Oil lines and fasteners
100 H
6 M
-
Inspect for leaks and loose fittings
▶
Front Gearcase oil (if
equipped)
100 H
6 M
-
Inspect level; change yearly
▶
Middle Gearcase oil (if
equipped)
100 H
6 M
-
Inspect level; change yearly
▶
Rear gearcase oil (if
equipped)
100 H
6 M
-
Inspect level; change yearly
▶
Transmission fluid
100 H
6 M
1000 (1600)
Change fluid
D
E
Fuel System
100 H
12 M
1000 (1600)
Cycle the key to prime and pressurize the fuel
system. Check for leaks at fuel cap, fuel line /
rail, and fuel pump; Replace lines every 2 years
▶
Radiator
(if applicable)
100 H
12 M
-
Inspect; clean external surfaces
▶
Cooling Hoses
100 H
12 M
-
Inspect for leaks; clean external surfaces
▶
Engine mounts
100 H
12 M
-
Inspect
Exhaust muffler /pipe
100 H
12 M
-
Inspect
Summary of Contents for RANGER 500 2017
Page 4: ...REVISION INDEX REV DATE CHANGES R01 01 13 2021 Initial release ...
Page 6: ......
Page 8: ......