Polaris RANGER 500 2017, Service Manual

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1.18
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
ITEM TORQUE
Front Gearcase Drain/Fill
Plugs
10 ft-lbs (14 Nm)
Front Gearcase Mounting
Bolts
33 ft-lbs (56 Nm)
Fuel Pump PFA Nut 70 ft-lbs (90 Nm)
Fuel Rail Mounting Screws 7 ft-lbs (10 Nm)
Fuel Tank Mounting Screw 17 ft-lbs (23 Nm)
Hub Castle Nut (front) 90 ft-lbs (122 Nm)
Hub Castle Nut (rear) 110 ft-lbs (150 Nm)
IAC Mount Screw
18 in-lbs (2 Nm)
Master Cylinder Mount Bolts 17 ft-lbs (23 Nm)
Oil Pump Cover Bolt 9 ft-lbs (12 Nm)
Power Steering Bracket to
Frame Nuts
15 ft-lbs (20 Nm)
Power Steering Unit to Mount
Bracket
30 ft-lbs (41 Nm)
Prop Shaft Support Bearing
Fasteners
36 ft-lbs (49 Nm)
Prop Shaft Support Bearing
Set Screws
35 in-lbs (4 Nm)
PVT Inner Cover Screws
(Phillips)
50 in-lbs (5 Nm)
PVT Inner Cover Screws
(Hex)
12 ft-lbs (16 Nm)
PVT Outer Cover Screws
50 in-lbs (5 Nm)
Seat Belt Mounting Fasteners 40 ft-lbs (54 Nm)
Shift Cable Bracket Bolts
37 ft-lbs (50 Nm)
Shock Mounting Fasteners
(rear)
40 ft-lbs (54 Nm)
Skid Plate Fasteners
8 ft-lbs (11 Nm)
Spark Plug
15ft-lbs (20 Nm)
Do Not Apply Anti-Seize
Spark Plug
9ft-lbs (12 Nm)
Do Not Apply Anti-Seize
Speed Sensor Screw 10 ft-lbs (14 Nm)
Stabilizer Bar Linkage (rear) 17 ft-lbs (23 Nm)
Stabilizer Bar Mounting
Bracket Bolts (rear)
17 ft-lbs (23 Nm)
Starter Mounting Bolts 8 ft-lbs (10 Nm)
Starter Power Wire Nut
54 in-lbs (6 Nm)
Starter One-Way Clutch Bolts 9 ft-lbs (12 Nm)
Stator Cover Screws
9 ft-lbs (12 Nm)
Stator Mounting Bolts 9 ft-lbs (12 Nm)
Stator Wire Retainer
6 ft-lbs (9 Nm)
ITEM TORQUE
Steering Rack Mounting Bolts 16 ft-lbs (22 Nm)
Steering Shaft to EPS Unit 20 ft-lbs (27 Nm)
Steering Shaft to Steering
Rack
46–51 ft-lbs (62-69 Nm)
Steering Wheel Nut 65 ft-lbs (88 Nm)
Strut Casting Pinch Bolt 17 ft-lbs (23 Nm)
Strut Mounting Nut (top) 15 ft-lbs (21 Nm)
Thermostat Cover Bolts
8 ft-lbs (10 Nm)
Throttle Pedal Mounting Nuts 8 ft-lbs (11 Nm)
Tie Rod End to Knuckle
40 ft-lbs (54 Nm)
Tie Rod Jamb Nuts
14 ft-lbs (19 Nm)
TMAP Retaining Bolt 24 in-lbs (3 Nm)
TPS Mounting Screws 18 in-lbs (2 Nm)
Transmission Bell Crank Nut
15 ft-lbs (20 Nm)
Transmission Case Screws
18 ft-lbs (24 Nm)
Transmission Drain / Fill
Plugs
14 ft-lbs (19 Nm)
Transmission Isolator Bolt
(rear)
40 ft-lbs (54 Nm)
Transmission Rear Mount
Bracket Fasteners
17 ft-lbs (23 Nm)
Transmission Joint Bracket
Bolts
ft-lbs ( Nm)
Transmission Park Flange
Screws
8 ft-lbs (11 Nm)
Transmission Sector Gear
Cover
11 ft-lbs (15 Nm)
Transmission Shift Fork
Screws
10 ft-lbs (14 Nm)
Transmission Snorkel Bearing
Retaining Plate Screws
8 ft-lbs (11 Nm)
Transmission Snorkel Tube
Locking Screw
8 ft-lbs (11 Nm)
TRS Retaining Nuts 7 ft-lbs (10 Nm)
TPS Mounting Screws 18 in-lbs (2 Nm)
Valve Cover Bolts
8 ft-lbs (10 Nm)
Water Pump Impeller
Finger Tight
*LH threads
Water Pump Cover Bolts
9 ft-lbs (12 Nm)
(Apply Loctite® 204™ to
bolt threads)
Wheel Lug Nuts (Steel
Wheels)
36 ft-lbs (49 Nm)
Wheel Lug Nuts (Aluminum
Wheels)
30 ft-lbs + 90º (41 Nm + 90º)
GENERAL INFORMATION