Polaris PG10* 100-199-3NV Installation Instructions Manual Download Page 6

6

Condensate Drain Line

All parts of the condensate trap are glued except for the 
1/2” CPVC drain stem joint at the elbow (see figure 3).  This 
assembly can be turned with the outlet of the tee oriented 
as needed.

Once orientation direction is decided, remove the unglued 
joint from the elbow at the bottom and apply a suitable 
cement to joint. Re-insert the joint fully and quickly into 
the elbow making sure to orient it before the cement sets.  
Connect the remaining piping and run the condensate drain 
line to a suitable drain.

Important:

  Be sure the drain stem joint is inserted against 

the stop in the elbow.  Failure to do so may result in 
improper water heater operation.

If required by local codes, install a condensate neutralizer 
cartridge on the drain line (see figure 4).

The condensate drain line must be routed to a suitable  
drain.  If no fl oor drain is available or the drain  is above 
the level of the condensate line, install a condensate pump 
that is resistant to the acidic condensate.  These pumps are 
available from local distributors.  If the pump is not resistant 
to acidic water, a condensate neutralizer must be used 
ahead of the pump.

When installing the drain line, note the following:

 

Plastic pipe or tubing must be used to connect the 
condensate drain to a suitable drain or condensate      
pump. Do not use copper tubing, iron, or steel pipe for 
the condensate drain line.

• 

Condensate drain lines should be installed in  condi-
tioned areas only.  Drain lines installed in areas that are 
subject to freezing temperatures should be wrapped 
with a nationally recognized/listed heat tape and/or 
approved insulation for freeze protection. Install per 
manufacturer’s instructions.

• 

Do not common drain with the temperature and pres-
sure relief valve or the condensate line from  an air 
conditioner evaporator coil.

• 

Slope the condensate drain toward the inside fl oor 
drain or condensate pump.

• 

The condensate drain line and connection to the drain 
piping must comply with all local codes.

• 

Do not run the condensate line into the drain pan.

 

VENT PIPE SYSTEM

Carbon Monoxide Hazard

Follow all instructions to locate and install 
the vent pipe system.

Instructions can be found in this manual, in 
state or local codes (or the authority having 
jurisdiction), or in the absence of such, the 
National Fuel Gas Code, ANSI Z223.1, NFPA 
54, Latest Edition.  Canadian installations 
must be performed in accordance with 
CAN/CGA-B149.

Failure to properly locate and install the 
vent pipe system can result in death or 
carbon monoxide poisoning.

Venting

This water heater has a direct vent system in which all air 
for combustion is taken from the outside atmosphere and 
all combustion products are discharged to the outdoors.  

This water heater must be properly vented for removal 
of exhaust gases to the outside atmosphere.  Correct 
installation of the vent pipe system is mandatory for the 
safe and efficient operation of this water heater and is an 
important factor in the life of the unit.

Vent pipe installation must be performed in accordance 
with state and local codes, or in the absence of such, the 
National Fuel Gas Code, NFPA 54, ANSI Z223.1-latest 
edition.  Canadian installations must be performed in 
accordance with CAN/CGA-B149.  

When replacing an existing Polaris unit, it is recommended 
that the venting system be reviewed for compliance with 
the requirements contained in this installation manual. If the  
venting is not in compliance, it is recommended that the 
appropriate changes be made to bring it into compliance. 
If this is not practical, and the existing venting system 
complies with a prior Polaris installation manual the venting 
requirements as stated in the updated installation manual 
do not have to be met: however, vent length in excess of 
those referenced in the manual will result in reduced input. 

Note:

 in either case it is important that the inlet air filter 

supplied with this unit be installed in the inlet combustion 
air piping. (Follow installation instructions supplied with the 
filter kit). 

Note:

 if the vent system is not in compliance with

the current or prior installation manuals, the manufacturer 
reserves the right to evaluate the installation prior to 
granting any warranty on service claims.

Important:

 Check to make sure the vent pipe is not 

blocked in any way. 

Note:

  Do not common vent this water heater with any 

other appliance.  Do not install in the same chase or 
chimney with a metal or high-temperature plastic from 
another gas or fuel burning appliance.

Figure 4: Condensate Drain

Summary of Contents for PG10* 100-199-3NV

Page 1: ...have the following information ready 1 Model number 2 7 Digit product number 3 Serial number 4 Date of installation 5 Place of Purchase Table of Contents 2 Do not store or use gasoline or other flamm...

Page 2: ...mend the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance which is connected to the hot water system If hydrogen is present there will probably...

Page 3: ...ples of qualified service technicians include those trained in the plumbing and heating industry local gas utility personnel or an authorized service person The manufacturer and seller of this water h...

Page 4: ...ce Maintain proper clearances as specified on the data plate Figure 1 Garage Installation Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other applia...

Page 5: ...sembly should be glued to the exhaust pipe see figure 3C Note The trap should be aligned so that the exhaust pipe is in a vertical position close to the surface of the water heater Figure 2 Minimum Cl...

Page 6: ...ctions can be found in this manual in state or local codes or the authority having jurisdiction or in the absence of such the National Fuel Gas Code ANSI Z223 1 NFPA 54 Latest Edition Canadian install...

Page 7: ...ipe 4 Concentric Vent Through the Wall 5 Concentric Vent Through the Roof All pipe fittings pipe cement primers and procedures must conform to American National Standard Institute and American Society...

Page 8: ...op and side of window or door that may be opened Do not install below a window or door that may be opened C Clearance to permanently closed window D 12 in 30 cm min vertical clearance to ventilated so...

Page 9: ...the water heater as possible This is to drain any water that may be in the combustion air pipe and prevent it from entering the blower Connect the trap drain line to a suitable drain or downstream of...

Page 10: ...gure 9A for the proper location of the air inlet with respect to the exhaust outlet termination The vertical exhaust outlet termination is a 2 inch pipe which terminates at least 12 inches above the i...

Page 11: ...ures 10A 13Abelow for vent terminal specifications Note For replacement installations previously installed American Water Heater Company supplied concentric vent kits are acceptable for use on 100 000...

Page 12: ...d inward Install a drain tee assembly and trap in the inlet vent as close to the water heater as possible This is to drain any water that may be in the combustion air pipe and prevent it from entering...

Page 13: ...for the proper location of the air inlet with respect to the exhaust outlet termination The vertical exhaust outlet termination is a 3 inch pipe which terminates at least 12 inches above the inlet ai...

Page 14: ...for vent terminal specifications Figure 11B Through the Wall Termination Figure 12B Through the Roof Termination Figure 13B Concentric Vent Piping Installation Note For concentric venting terminations...

Page 15: ...in along the top side of the nipple 34 50 gal models only Connect the hot water supply 50 gal and below use 1 NPT 100 gal use 1 1 2 NPT to the fitting marked HOT OUTLET 2 Always use a suitable grade o...

Page 16: ...ng which will contaminate the potable water supply Closed System Thermal Expansion When a backflow prevention device or check valve is installed it can create a Closed System Heating water in a closed...

Page 17: ...empering valve or supply line to the heating system to remove air bubbles from the system Do not connect the water heater to any system or components previously used with non potable water heating app...

Page 18: ...ter than or equal to the input rating of the water heater The Discharge Line Must not be smaller than the pipe size of the relief valve or have any reducing coupling installed in the discharge line Mu...

Page 19: ...ence figure 19 for gas piping installation 1 Install a readily accessible manual shut off valve in the gas supply line as recommended by the local utility Know the location of this valve and how to tu...

Page 20: ...Nationally listed recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manufacturer s instructions and local codes rules or regula...

Page 21: ...ervice box 2 Loosen the screws securing the access panel to the electrical compartment The electrical wiring diagram for 34 50 gal models can be found on the inside of the access panel at the base of...

Page 22: ...ND GND GND FUSED DISCONNECT L1 NEUTRAL GND PSI PSO PRESSURE SWITCH BLACK WHITE WHITE RED LED YELLOW LED GREEN LED BROWN YELLOW RED THERMOSTAT DIAL ORANGE GAS VALVE BROWN BLUE BLUE WHITE IGNITER RED GR...

Page 23: ...ds the heater at 1 8 per foot Away from corners other vents windows etc Alternate Horizontal Correct relationship outlet to inlet 12 Min above anticipated snow level 2 exhaust outlet air inlet pipe sl...

Page 24: ...calling for heat which signals the beginning of the ignition sequence see figure 21 and Red Ignition control is signaling the gas valve to open Figure 21 Sequence of Operation When the thermostat call...

Page 25: ...systems used with this water heater are designed for temperatures higher than 130 F Refer to the manufacturer s instruction manuals supplied with this type of equipment for recommended temperature se...

Page 26: ...nnect a hose to the drain valve and terminate it to an adequate drain Note The drain hose should be rated for at least 200 F If the drain hose does not have this rating open the cold water inlet valve...

Page 27: ...umber 6903775 7 Remove the gas valve from the unit keeping the rubber gasket with the gas valve 8 Remove the flange from the gas inlet side of the valve by removing the four 4 attachment screws Figure...

Page 28: ...y Detection SC SL Soft Lockout Control Automatically resets after 60 minutes SL3 Soft Lockout Hard Lockout Control automatically resets after 60 minutes with a maximum of 3 resets followed by hard loc...

Page 29: ...OFTWARE OPERATION SEQUENCE IGNITION CONTROL MODULE SOFTWARE OPERATION SEQUENCE For 175 000 BTU Hr models and above the flame establishing period is six seconds For the first 3 seconds the gas valve is...

Page 30: ...34 DRAIN VALVE 35 POTENTIOMETER 36 VENTURI GASKET not pictured 37 BLOWER ISOLATION RELAY 150 000 BTU Hr TOOLS REQUIRED FOR SERVICING TOOL FUNCTION VOLT OHMMETER MEASURE VOLTAGE RESISTANCE CLAMP ONAMM...

Page 31: ...34 DRAIN VALVE 35 TEMPERATURE AND PRESSURE RELIEF VALVE TOOLS REQUIRED FOR SERVICING TOOL FUNCTION VOLT OHMMETER MEASURE VOLTAGE RESISTANCE CLAMP ONAMMETER MEASURE CURRENT STOPWATCH CLOCK GAS CONSUMPT...

Page 32: ...3 48 1 2 22 15 3 4 40 1 2 41 6 3 8 5 1 2 6 5 8 150 PG10 50 130 2NV OR 2PV 50 130 2 OR 3 62 3 8 22 15 3 4 54 1 2 55 6 3 8 5 1 2 6 5 8 176 PG10 34 150 2NV OR 2PV 34 150 2 OR 3 48 1 2 22 15 3 4 40 1 2 4...

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