Polaris PG10* 100-199-3NV Installation Instructions Manual Download Page 24

24

OPERATING YOUR WATER HEATER

Read and understand these directions thoroughly before 
attempting to operate the water heater (see Operating 
Instructions on page 25).  Check the data plate on the front 
of the water heater for the correct gas. Do not use this 
water heater with any gas other than the one listed on the 
data plate.  If you have any questions or doubts, consult 
your gas supplier or gas utility company.

L.P. (Propane) Models

Propane gas is heavier than air and in the occurrence of 
a leak in the system, the gas will settle on the floor level.  
Basements, crawl spaces, skirted areas under mobile 
homes (even when ventilated), closets and areas below 
ground level will serve as pockets for the accumulation of 
gas.  Before lighting a propane gas water heater, smell all 
around the appliance at floor level.  If you smell gas, follow 
the instructions as given in the warning on the front page.

When your propane tank runs out of fuel, turn off the gas 
at all gas appliances including pilot lights.  After the tank 
is refilled, all appliances must be re-lit according to their 
manufacturer’s instructions.

Water Heater Operation

This appliance does not have a pilot light.  It is equipped 
with an electronic ignition that automatically lights the 
burner.  There are three lights to indicate the various stages 
of operation;  

Green

 = Electrical power is on, 

Yellow

 = 

Thermostat is calling for heat, which signals the beginning 
of the ignition sequence (see figure 21), and 

Red

 = Ignition 

control is signaling the gas valve to open.

Figure 21: Sequence of Operation

When the thermostat calls for heat, the blower will run for 
6 seconds to purge the system of any accumulated gas or 
air.  The hot surface igniter will heat up for 35 seconds. The 
blower will turn on and the gas valve open, forcing the air 
and gas mixture across the hot surface igniter, causing the 
burner to light.  The hot surface igniter will turn off and act 
as an electronic flame sensor to determine if burner ignition 
has been accomplished.  If it detects any loss of flame, it 
will shut off the gas supply to the burner.

The ignition control will try to light the burner three times. 
If the ignition control does not detect a flame after three 
tries, it will temporarily lock out, but then auto restart and go 
through three additional tries for ignition after 60 minutes. 
It will repeat until ignition occurs or the system locks out 
requiring service. Refer to Troubleshooting Guide on Page 28.

Thermostat Sensor

The sensor is a 10K ohm at 77°F (25°C) thermistor.  Read 
resistance through the black wires that run to the sensor. 
Remove wires from circuit board before checking.  An 
open or short circuit indicates sensor failure.  Check 
reading against the following table.  The resistance should 
correspond with the temperature in the tank: 

60°F

16°C

15,300 ohms

80°F

27°C

9,300 ohms

100°F

38°C

5,800 ohms

120°F

49°C

3,800 ohms

140°F

60°C

2,500 ohms

160°F

71°C

1,700 ohms

185°F

85°C

1,100 ohms

Summary of Contents for PG10* 100-199-3NV

Page 1: ...have the following information ready 1 Model number 2 7 Digit product number 3 Serial number 4 Date of installation 5 Place of Purchase Table of Contents 2 Do not store or use gasoline or other flamm...

Page 2: ...mend the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance which is connected to the hot water system If hydrogen is present there will probably...

Page 3: ...ples of qualified service technicians include those trained in the plumbing and heating industry local gas utility personnel or an authorized service person The manufacturer and seller of this water h...

Page 4: ...ce Maintain proper clearances as specified on the data plate Figure 1 Garage Installation Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other applia...

Page 5: ...sembly should be glued to the exhaust pipe see figure 3C Note The trap should be aligned so that the exhaust pipe is in a vertical position close to the surface of the water heater Figure 2 Minimum Cl...

Page 6: ...ctions can be found in this manual in state or local codes or the authority having jurisdiction or in the absence of such the National Fuel Gas Code ANSI Z223 1 NFPA 54 Latest Edition Canadian install...

Page 7: ...ipe 4 Concentric Vent Through the Wall 5 Concentric Vent Through the Roof All pipe fittings pipe cement primers and procedures must conform to American National Standard Institute and American Society...

Page 8: ...op and side of window or door that may be opened Do not install below a window or door that may be opened C Clearance to permanently closed window D 12 in 30 cm min vertical clearance to ventilated so...

Page 9: ...the water heater as possible This is to drain any water that may be in the combustion air pipe and prevent it from entering the blower Connect the trap drain line to a suitable drain or downstream of...

Page 10: ...gure 9A for the proper location of the air inlet with respect to the exhaust outlet termination The vertical exhaust outlet termination is a 2 inch pipe which terminates at least 12 inches above the i...

Page 11: ...ures 10A 13Abelow for vent terminal specifications Note For replacement installations previously installed American Water Heater Company supplied concentric vent kits are acceptable for use on 100 000...

Page 12: ...d inward Install a drain tee assembly and trap in the inlet vent as close to the water heater as possible This is to drain any water that may be in the combustion air pipe and prevent it from entering...

Page 13: ...for the proper location of the air inlet with respect to the exhaust outlet termination The vertical exhaust outlet termination is a 3 inch pipe which terminates at least 12 inches above the inlet ai...

Page 14: ...for vent terminal specifications Figure 11B Through the Wall Termination Figure 12B Through the Roof Termination Figure 13B Concentric Vent Piping Installation Note For concentric venting terminations...

Page 15: ...in along the top side of the nipple 34 50 gal models only Connect the hot water supply 50 gal and below use 1 NPT 100 gal use 1 1 2 NPT to the fitting marked HOT OUTLET 2 Always use a suitable grade o...

Page 16: ...ng which will contaminate the potable water supply Closed System Thermal Expansion When a backflow prevention device or check valve is installed it can create a Closed System Heating water in a closed...

Page 17: ...empering valve or supply line to the heating system to remove air bubbles from the system Do not connect the water heater to any system or components previously used with non potable water heating app...

Page 18: ...ter than or equal to the input rating of the water heater The Discharge Line Must not be smaller than the pipe size of the relief valve or have any reducing coupling installed in the discharge line Mu...

Page 19: ...ence figure 19 for gas piping installation 1 Install a readily accessible manual shut off valve in the gas supply line as recommended by the local utility Know the location of this valve and how to tu...

Page 20: ...Nationally listed recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manufacturer s instructions and local codes rules or regula...

Page 21: ...ervice box 2 Loosen the screws securing the access panel to the electrical compartment The electrical wiring diagram for 34 50 gal models can be found on the inside of the access panel at the base of...

Page 22: ...ND GND GND FUSED DISCONNECT L1 NEUTRAL GND PSI PSO PRESSURE SWITCH BLACK WHITE WHITE RED LED YELLOW LED GREEN LED BROWN YELLOW RED THERMOSTAT DIAL ORANGE GAS VALVE BROWN BLUE BLUE WHITE IGNITER RED GR...

Page 23: ...ds the heater at 1 8 per foot Away from corners other vents windows etc Alternate Horizontal Correct relationship outlet to inlet 12 Min above anticipated snow level 2 exhaust outlet air inlet pipe sl...

Page 24: ...calling for heat which signals the beginning of the ignition sequence see figure 21 and Red Ignition control is signaling the gas valve to open Figure 21 Sequence of Operation When the thermostat call...

Page 25: ...systems used with this water heater are designed for temperatures higher than 130 F Refer to the manufacturer s instruction manuals supplied with this type of equipment for recommended temperature se...

Page 26: ...nnect a hose to the drain valve and terminate it to an adequate drain Note The drain hose should be rated for at least 200 F If the drain hose does not have this rating open the cold water inlet valve...

Page 27: ...umber 6903775 7 Remove the gas valve from the unit keeping the rubber gasket with the gas valve 8 Remove the flange from the gas inlet side of the valve by removing the four 4 attachment screws Figure...

Page 28: ...y Detection SC SL Soft Lockout Control Automatically resets after 60 minutes SL3 Soft Lockout Hard Lockout Control automatically resets after 60 minutes with a maximum of 3 resets followed by hard loc...

Page 29: ...OFTWARE OPERATION SEQUENCE IGNITION CONTROL MODULE SOFTWARE OPERATION SEQUENCE For 175 000 BTU Hr models and above the flame establishing period is six seconds For the first 3 seconds the gas valve is...

Page 30: ...34 DRAIN VALVE 35 POTENTIOMETER 36 VENTURI GASKET not pictured 37 BLOWER ISOLATION RELAY 150 000 BTU Hr TOOLS REQUIRED FOR SERVICING TOOL FUNCTION VOLT OHMMETER MEASURE VOLTAGE RESISTANCE CLAMP ONAMM...

Page 31: ...34 DRAIN VALVE 35 TEMPERATURE AND PRESSURE RELIEF VALVE TOOLS REQUIRED FOR SERVICING TOOL FUNCTION VOLT OHMMETER MEASURE VOLTAGE RESISTANCE CLAMP ONAMMETER MEASURE CURRENT STOPWATCH CLOCK GAS CONSUMPT...

Page 32: ...3 48 1 2 22 15 3 4 40 1 2 41 6 3 8 5 1 2 6 5 8 150 PG10 50 130 2NV OR 2PV 50 130 2 OR 3 62 3 8 22 15 3 4 54 1 2 55 6 3 8 5 1 2 6 5 8 176 PG10 34 150 2NV OR 2PV 34 150 2 OR 3 48 1 2 22 15 3 4 40 1 2 4...

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