Polaris msx 110, Service Manual

Page: 194 / 241

HULL AND BODY
7.2
2004 Four Stroke PWC Service Manual
Fastener Guide -- Hull / Control Systems
HULL / BODY
Where Used
Torque
Remarks Where Used
FT.LBS Nm
Remarks
LH & RH / Upper Console Shrouds 23 31
Console Shroud Assembly -- To -- Top Deck 5 7
Mesh Screens 10 (In.Lbs.) 1
Windscreen 22 (In.Lbs.) 2.5
Splash Guard 40 (In.Lbs.) 4.5
Compartment Door--To--Hinge 40 (In.Lbs.) 4.5
Top Deck--To--Hinge Assembly 14 19
Compartment Door Plunger Base 8 11
Grab Rail 10 4
Bilge Plugs 8 -- 10 (In.Lbs.) 1
Rub Rail Inserts 25 (In.Lbs.) 2.8
Front Bumper 25 (In.Lbs.) 2.8
Sponsons 70 (In.Lbs.) 6 Apply Marine--Grade Silicone to Holes.
Rub Rails 25 (In.Lbs.) 2.8
Gauge--To--Door Fasteners 14 (In.Lbs.) 1.5
Seat Post Latch 41 -- 57 (In. Lbs.) 4.5 -- 6
Rear Seat Plunger Nut 18 11 Apply Loctite
t
262.
Seat U--Bolt Nuts 8 11 Apply Loctite
t
262.
Mirrors 22 (In.Lbs.) 2.5
STEERING SYSTEM / HANDLEBAR ASSEMBLY
Handlebar Cover / Pad 20 (In. Lbs.) 2
Steering Housing --To-- Top Deck 14 19
Steering Cable Adjuster Clamp 8 11 Apply Loctite
t
242.
Steering Arm Clamp 8 11 Apply Loctite
t
242.
Throttle Block 20 (In.Lbs.) 2
Rod End --To -- Nozzle 8 11 Apply Loctite
t
242.
Handlebar Grab Handle 35 (In.Lbs.) 4
Rod End -- To -- Steering Arm Clamp 8 11
ESP Cam 5 7 Apply Loctite
t
242.
REVERSE MECHANISM ASSEMBLY
Reverse Assembly --To -- Top Deck 6 8
Reverse Cable Retainer Plate 22 (In.lbs.) 2.5
Reverse Arm 40 (In.lbs.) 4.5
Reverse Cable Thru--Hull Lock Nut 16 21 Apply Loctite
t
242.
Reverse Cable Jam Nut 40 (In.Lbs.) 4.5 Apply Loctite
t
242.
Reverse Gate Pivot Fasteners 14 19 Apply Loctite
t
242.