Polaris CAMOPLAST XP 550 Manual Download Page 1

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Before you begin, read these instructions and check to be sure all parts and tools are accounted for. Please retain

these installation instructions for future reference and parts ordering information.

P/N 2879457

CAMOPLAST MOUNTING KIT,

XP 850/550

Application

SPORTSMAN XP850/550 MY14 AND NEWER

Kit Contents:

Ref Qty

Part Description

Part Number

Front Bracket Kit

2205406

Front Left Anchor Bracket

Front Right Anchor Bracket

Front Bracket Cover

Hex Bolt-HCS, M10-1.5X55, 8.8, ZP, DIN931

Nylon Nut-FNN, M10-1.5, 8, ZP, DIN6926

FRONT ANCHOR BRACKET:

Figure 1

Summary of Contents for CAMOPLAST XP 550

Page 1: ...ion P N 2879457 CAMOPLAST MOUNTING KIT XP 850 550 Application SPORTSMAN XP850 550 MY14 AND NEWER Kit Contents Ref Qty Part Description Part Number 1 1 Front Bracket Kit 2205406 2 1 Front Left Anchor Bracket 3 1 Front Right Anchor Bracket 4 2 Front Bracket Cover 5 4 Hex Bolt HCS M10 1 5X55 8 8 ZP DIN931 6 4 Nylon Nut FNN M10 1 5 8 ZP DIN6926 FRONT ANCHOR BRACKET 6 6 6 4 4 6 2 5 5 5 5 3 1 Figure 1 ...

Page 2: ... 1 Rear Bracket Kit 2205407 8 1 Rear Left Anchor Bracket 9 1 Rear Right Anchor Bracket 10 2 Rear Bracket Cover 11 4 Hex Bolt HCS M10 1 5X75 8 8 ZP DIN931 12 4 Washer FNN M10 1 5 8 ZP DIN6926 REAR ANCHOR BRACKET Figure 2 12 12 12 10 10 12 8 11 11 11 11 9 7 ...

Page 3: ...scription Part Number 13 1 Steering Limiter Cable Assembly 2205456 14 2 Steering Limiter Cable 15 2 Hex Bolt HCS M10 1 5X60 8 8 ZP DIN931 16 2 Step Spacer 17 2 Washer W 7 16X1 0X0 072 8 ZP USS 18 2 Nylon Nut NN M10 1 5 ZP 8 DIN982 STEERING LIMITER ASSEMBLY Figure 3 ...

Page 4: ...19 1 Stiffener Kit 2205471 20 1 Suspension Stiffener 21 2 Nylon Nut NN M10 1 5 8 ZP DIN982 SUSPENSION STIFFENER Figure 4 22 Kit Contents Ref Qty Part Description Part Number 22 16 Wheel Lug Nut LN M10 1 25X15 8 ZP 2205455 1 Instructions 9924981 WHEEL LUG NUT Figure 5 ...

Page 5: ...cker Figure 7 Figure 6 Figure 7 IMPORTANT Please read carefully each part of this document as well as the User Manual prior to assembling installing and using the track systems CAUTION Before beginning the installation make sure you received all the components included in the parts lists of the preceding pages WARNING Never place body parts under the vehicle unless it is securely placed on appropr...

Page 6: ... of dirt Figure 8 3 If applicable remove the CV joint protectors from the A arm 4 Remove bolt washers and spacer bushings from the rear stabilizing rod end Figure 9 Insert the bolt in the anchor bracket Figure 9a NOTE It is not possible to insert this bolt once the bracket is attached to the suspension arm Figure 8 REAR TRACK SYSTEMS Figure 9 Figure 9a Bolt Bolt Washer Spacer Bushing Anchor Bracke...

Page 7: ...bracket under the lower suspension arm C shaped openings on bracket must fit suspension arm tubing Figure 10 and Figure 10a NOTE Arrow cutout in anchor bracket must face front of vehicle Figure 10 Figure 10a Anchor Bracket ...

Page 8: ... Arrow cutout in anchor bracket must face front of vehicle Figure 11 Figure 11a 7 Secure the undercarriage to the rear hub using the nuts provided in this mount kit Figure 12 NOTE If needed take rubber protector off of hub NOTE Ensure that the cotter pin of the axle nut does not interfere with the undercarriage hub NOTE Torque lug nuts to 60 ft lbs 81 Nm at this time Figure 12 Nut Nut Bolt Bolt Nu...

Page 9: ...k systems and ensure that all mounting bolts were correctly tightened during installation Lower the ATV to the ground and install the front track systems on the ATV 1 Remove the flange nylon nuts from the mounting bolts securing the rear suspension lower arms near the front of the differential Figure 14 REAR SUSPENSION STIFFENER Figure 14 Figure 14a Figure 13 Flat Washer Stabilizing Rod Anchor Bra...

Page 10: ...ft lbs 50 Nm Figure 15 and Figure 15a Figure 15 Figure 15a 1 Using a lifting device raise the front of the ATV and install appropriate stands Ensure that the vehicle is immobilized and safe to work on 2 Remove front wheels Make sure that wheel studs and wheel hubs are free of dirt Figure 16 FRONT TRACK SYSTEMS Figure 16 Suspension Stiffener Plate Nylon Nuts ...

Page 11: ...bushings from the front stabilizing rod end Figure 17 Insert the bolt in the front anchor bracket Figure 17a NOTE It is not possible to insert this bolt once the bracket is attached to the suspension arm Figure 17 Figure 17a Bolt Washer Spacer Bushing Stabilizing Rod Front Anchor Bracket Ends ...

Page 12: ...t lbs 81 Nm at this time 5 Position the bottom part of the anchor bracket underneath the lower suspension arm Position the top part over the suspension arm so the tab slips in the slot in the bottom part Insert the M10x50 mm bolts through the bottom and secure the two parts together with the nuts provided Tighten assembly to 37 ft lbs 50 Nm of torque Figure 18 and Figure 18a Figure 18 Figure 18a A...

Page 13: ... and a right steering limiter assembly For correct identification Figure 20 NOTE The nuts should be placed on the bottom side of the clamp assembly Figure 22 Figure 20 Flat Washer Stabilizing Rod Anchor Bracket Spacer Bushing Spacers Up Front Left Right Nut 8 On each FRONT track system position the bended extremity of steering limiter on stabilizing rod between hex grip and rubber damper washer Fi...

Page 14: ... before beginning steering limiter adjustment Refer to the User Manual for angle of attack settings 10 Position aluminium blocks of steering limiter assembly at center hole of bottom part of front anchor bracket Use bolt washer and nut to secure the assembly in the center of the anchor bracket Tighten nut through central opening of top part to 37 ft lbs 50 Nm Figure 23 NOTE Bolt must be inserted t...

Page 15: ...tween the system and the fender of the vehicle 2 Verify for possible contact between the undercarriage and the lower fender If there is contact the fender should be modified cut to avoid damage to the vehicle s components and premature wear on rubber track COMPLETION 3 For model years 2010 and later To prevent any contact between the undercarriage and the mud guards the corners of the mud guards s...

Page 16: ...ents such alignment track tension and angle of attack are necessary and mandatory for optimal performance of the systems For more information on these adjustments refer to the ADJUSTMENT RECOMMENDATIONS or USER MANUAL provided with the installation kit specific to the vehicle Figure 27 Figure 27a Front Rear P N 9924981 Rev 01 12 13 ...

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