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Page: 15 / 17

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Instr 9929140

Rev 01 2018-08

Page 15 of 17

Universal Wireless Remote Kit: PN 2881287

REF

QTY

PART DESCRIPTION

1

1

Wireless Receiver

2

1

Wireless Remote

3

1

Wireless Remote Holder

4

2

Routing Clip

5

6

Screw - #10 x 3/4

6

2

Screw - M6 X 1.0 X 25

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Summary of Contents for 2883861

Page 1: ...eference and parts ordering information KIT CONTENTS This Kit includes REF QTY PART DESCRIPTION PART NUMBER 1 1 Harness Adapter 2413447 2 2 Dash Switch 4015688 3 2 Routing Clip 4 1 Wireless Remote Hol...

Page 2: ...5 2 Nut Battery Cable 7547270 26 1 4500 Winch Assembly 2637314 27 1 Winch Rope 2879187 1 Instructions 9929140 TOOLS REQUIRED Safety Glasses Drill Drill Bit 1 4 6mm Pliers Push Pin Rivet Pliers Side Cu...

Page 3: ...o so will result in a high current electrical arc and may result in battery explosion if tool touches grounded frame Death or serious personal injury may occur a Lift the driver side seat latch A loca...

Page 4: ...osition winch assembly onto the winch mounting bracket as shown Ensure mounting holes on winch assembly and mounting brackets are aligned Use provided fasteners j to secure winch assembly onto winch m...

Page 5: ...rubber stop Use a little wax or other mild lubricant on the rubber stop and pull the rope through the rubber stop using the plastic cable tie 7 INSTALL WIRELESS RECEIVER a Use supplied cable ties to s...

Page 6: ...ay cause damage to electrical wires and or underlying components which may cause the winch to malfunction a Locate the dash switch connector 23B and connect it to the dash switch w as shown Once conne...

Page 7: ...sbar harness adapter onto the keyed power terminal B of the busbar Reinstall the cable connection nut E and torque to specification provided TORQUE 36 in lbs 4 1 Nm Remove the cable connection nut E f...

Page 8: ...sitive and negative busbar terminals as shown in the image below Torque all nuts to specification provided TORQUE 36 in lbs 4 1 Nm j Ensure all wires are secured in place away from all moving parts sh...

Page 9: ...r push pin rivets B 13 REINSTALL HOOD a Place hood into position and rotate the two hood latches to secure into position 14 OPTIONAL STEP INSTALL WIRELESS REMOTE a Wireless remote holder can be instal...

Page 10: ...i Test function of Autostop feature When reeling in the winch rope confirm that the winch will turn off automatically when the rubber puck reaches the aluminum fairlead The winch should not allow the...

Page 11: ...small On Off button for 3 seconds or until the LED light turns off The remote will automatically turn itself off after 30 seconds of inactivity See the illustration below for proper wireless remote op...

Page 12: ...knob See photo below RAPID RECOVERY WINCH FUNCTION CAUTION The rapid recovery function must ONLY be used while the rope cable is under no load Failure to comply may cause damage to winch and or relate...

Page 13: ...operates inward even when magnetic stop is touching fairlead then verify all winch electrical connections are per instruction manual and free of damage and or corrosion Winch makes noise but rope does...

Page 14: ...75 7 2 Hex Nut M6 Serrated Winch Motor Service Kit PN 2207791 REF QTY PART DESCRIPTION 1 1 4500 Pro HD Rapid Rope Recovery Winch Motor PRO Service Handle Kit PN 5454752 REF QTY PART DESCRIPTION 1 1 4...

Page 15: ...1 2018 08 Page 15 of 17 Universal Wireless Remote Kit PN 2881287 REF QTY PART DESCRIPTION 1 1 Wireless Receiver 2 1 Wireless Remote 3 1 Wireless Remote Holder 4 2 Routing Clip 5 6 Screw 10 x 3 4 6 2 S...

Page 16: ...Instr 9929140 Rev 01 2018 08 Page 16 of 17 ELECTRICAL REFERENCE GUIDE Harness Adapter Detail MY18 and older Control Box Detail Autostop Detail Wireless Receiver Detail Winch Harness Detail...

Page 17: ...ORM A feedback form has been created for the installer to provide any comments questions or concerns about the installation instructions The form is viewable on mobile devices by scanning the QR code...

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