Polaris 2882240 Quick Start Manual Download Page 9

Instr 9927473

Rev 01 2016-12

Page 9 of 13

WIRELESS REMOTE HOLDER INSTALLATION

1. Wireless remote holder can be installed in desired

location on vehicle. Use screws supplied in the
wireless remote kit

o

for holder installation. See

image below for possible mounting location.

FINAL INSPECTION

1. Confirm that all wiring is correct.

2. Confirm that there are no exposed wires or

terminals.

3. All loose wires need to be secured away from

moving parts and heat sources.

REINSTALLATION

1. Reinstall front fascia

R

using screws

S

and

T

onto vehicle.

2. Reconnect headlight connectors

Q

on both sides

of vehicle.

3. Reinstall center console

K

using screws

L

and

push darts

M

.

4. Reinstall shift knob

H

and shift lever cap

F

onto

the vehicle.

5. Reinstall the hood

D

onto the vehicle.

6. Re-connect the main vehicle battery cables and

cables from power cable kit

2#

to battery terminals

using original hardware.

7. Reinstall the seat onto vehicle.

WIRELESS REMOTE OPERATION

• When properly installed, the wireless remote will

allow you to operate the winch from off the vehicle,
which can be a safe way to operate the winch when
done properly.

• To use the wireless remote, hold the small "On/Off"

button for three seconds or until the LED light on the
remote turns on. If the vehicle is on so that the
winch is receiving power, the wireless remote
should operate the winch as if you were using the
winch switch

q

located on the handlebar. If the

remote is not operating properly, see the
troubleshooting information at the end of the
instructions.

• The remote will automatically turn itself off after 30

seconds of inactivity. You will therefore need to turn
the remote back on if it has been more than 30
seconds since prior use.

• To manually turn off the remote, hold the small "On/

Off" button for 3 seconds or until the LED light turns
off.

• See the illustration below for proper wireless remote

operation.

AUTOSTOP OPERATION

The Autostop system is meant to help prevent
damage to the winch system from over-tightening of
the rope, but is not meant to prevent all foreseeable
winch damage. The winch system is very powerful
and care should be exercised whenever it is in
operation. The winch operator is always responsible
for using the winch properly and the Autostop system
should only be used as a secondary preventive
measure to help prevent damage to the winch from
over-tightening the rope.
The Autostop system works when the black rubber
puck nears the aluminum fairlead. Stop magnets in
the puck trigger sensors in the fairlead which prevent
the winch from pulling in the rope any further.

Summary of Contents for 2882240

Page 1: ...Models PN 2881551 MY16 4 Seat Models PN 2881646 NOTE MY17 RZR Turbo comes with pre wired for winch installation No additional power cable kit is required BEFORE YOU BEGIN Read these instructions and c...

Page 2: ...er Cable Black 4013470 375 4 1 Power Cable Red 4013471 375 5 1 Winch Assembly 4500 HDDS 2206382 6 1 Latch Hook 2411836 7 1 Control Box 8 1 Rope 2879187 9 1 Wireless Remote Kit 2879316 10 1 Contactor 4...

Page 3: ...to connect winch to a replaceable handle purchase handle separately 2205497 Service Handle includes freespool handle and screw 2205265 Items marked are included in Hardware Kit PN 2205119 Items marked...

Page 4: ...hicle transmission into PARK Turn key to OFF position and remove from vehicle 2 Lift upward and forward on the driver seat while lifting up on the latch lever A and remove the seat from vehicle 3 Disc...

Page 5: ...s 8 Disconnect the headlight connectors Q on both sides of vehicle 9 Remove front fascia R by removing six screws S supporting to radiator shroud and ten screws T supporting to chassis and body panels...

Page 6: ...ORQUE 20ft lbs 27 1 Nm 2 Connect blue w and yellow q cables to their corresponding color terminals on winch assembly t as shown Torque to specification TORQUE 4ft lbs 5 4 Nm 3 Slide winch assembly t f...

Page 7: ...rope i using clevis and cotter pin HINT Attach a plastic cable tie to the end of the rope and feed the cable tie through the rubber stop Use a little wax or other mild lubricant on the rubber stop an...

Page 8: ...ontrol box to orange keyed power terminal on the vehicles bus bar Route black negative wires from control box w to black ground terminal area on bus bar 3 Secure all remaining wires to the to the vehi...

Page 9: ...ree seconds or until the LED light on the remote turns on If the vehicle is on so that the winch is receiving power the wireless remote should operate the winch as if you were using the winch switch q...

Page 10: ...apid Recovery is for recovering the winch rope only It is not intended for pulling and will reduce the life of the winch if used under load Your winch is equipped to quickly reel in the winch rope whe...

Page 11: ...in parts of it will function Keyed power circuit orange wires not properly powered Check fusebox for 10A accessory circuit Check voltage in certain places especially orange wires coming out of the mai...

Page 12: ...erates quickly but can be slowed if there is a load on the rope or if the rope is bound up inside the spool area Check that the winch is clear and the rope is not bound up and that there is no load pu...

Page 13: ...to fairlead and wireless remote FEEDBACK FORM A feedback form has been created for the installer to provide any comments questions or concerns about the installation instructions The form is viewable...

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