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Instr 9927473

Rev 01 2016-12

Page 10 of 13

During final inspection, confirm that the Autostop is
functioning properly. See the troubleshooting section
to help diagnose and correct any problems.

GEAR SELECTION

WARNING

Attempting to shift the winch while the rope is under

tension is dangerous and can result in injuries or

death. Make sure the winch rope is not in tension

before shifting the winch between gears.

Your winch is equipped with three different gear
settings. High, Neutral and Low. When in neutral the
“N” marking will show thru the cutout window on the
shift knob. See photo below.

The high gear setting is meant for rapid recovery

mode only and should not be used while the rope is
under load. To shift into high gear, rotate the gear
shifting knob clockwise until the “H” marking shows
thru the cutout window on the shift knob. See photo
below.

NOTE

High gear is for rapid recovery of the winch rope

only. It is not intended for pulling and will reduce the

life of the winch if used under load.

To shift into low, rotate the gear shifting knob counter-

clockwise until the “L” marking shows thru the cutout
window on the shift knob. See photo below.

RAPID RECOVERY WINCH FUNCTION

NOTE

Rapid Recovery is for recovering the winch rope

only. It is not intended for pulling and will reduce the

life of the winch if used under load.

Your winch is equipped to quickly reel in the winch
rope when being used under no-load conditions.
Using this feature will significantly reduce the time it
takes to rewind your rope after use.

When to use

Use Rapid Recovery to quickly reel the rope in or out
to speed up the recovery process. The rope speed is
approximately five times the speed of standard
operation, so caution should be taken to always reset
the winch to “Low” gear after using the Rapid
Recovery so the speed of the winch will not take the
operator by surprise. Do not pull loads while in Rapid
Recovery gear.

How to shift

To operate the Rapid Recovery, make sure the winch
is not in operation and the rope is not in tension.
Rotate the shift knob fully clockwise to engage “High”
gear (Rapid Recovery). Pulling slightly on the winch
rope by hand will help the gears align and the shift to
be completed. Use Rapid Recovery only to reel in the
rope with “No Load”, then rotate the shift knob back to
“Low” gear (standard operating mode) by rotating the
knob back fully counter-clockwise.

WARNING

Attempting to shift the winch while the rope is under

tension is dangerous and can result in injuries or

death. Make sure the winch rope is not in tension

before shifting the winch between gears.

Summary of Contents for 2882240

Page 1: ...Models PN 2881551 MY16 4 Seat Models PN 2881646 NOTE MY17 RZR Turbo comes with pre wired for winch installation No additional power cable kit is required BEFORE YOU BEGIN Read these instructions and c...

Page 2: ...er Cable Black 4013470 375 4 1 Power Cable Red 4013471 375 5 1 Winch Assembly 4500 HDDS 2206382 6 1 Latch Hook 2411836 7 1 Control Box 8 1 Rope 2879187 9 1 Wireless Remote Kit 2879316 10 1 Contactor 4...

Page 3: ...to connect winch to a replaceable handle purchase handle separately 2205497 Service Handle includes freespool handle and screw 2205265 Items marked are included in Hardware Kit PN 2205119 Items marked...

Page 4: ...hicle transmission into PARK Turn key to OFF position and remove from vehicle 2 Lift upward and forward on the driver seat while lifting up on the latch lever A and remove the seat from vehicle 3 Disc...

Page 5: ...s 8 Disconnect the headlight connectors Q on both sides of vehicle 9 Remove front fascia R by removing six screws S supporting to radiator shroud and ten screws T supporting to chassis and body panels...

Page 6: ...ORQUE 20ft lbs 27 1 Nm 2 Connect blue w and yellow q cables to their corresponding color terminals on winch assembly t as shown Torque to specification TORQUE 4ft lbs 5 4 Nm 3 Slide winch assembly t f...

Page 7: ...rope i using clevis and cotter pin HINT Attach a plastic cable tie to the end of the rope and feed the cable tie through the rubber stop Use a little wax or other mild lubricant on the rubber stop an...

Page 8: ...ontrol box to orange keyed power terminal on the vehicles bus bar Route black negative wires from control box w to black ground terminal area on bus bar 3 Secure all remaining wires to the to the vehi...

Page 9: ...ree seconds or until the LED light on the remote turns on If the vehicle is on so that the winch is receiving power the wireless remote should operate the winch as if you were using the winch switch q...

Page 10: ...apid Recovery is for recovering the winch rope only It is not intended for pulling and will reduce the life of the winch if used under load Your winch is equipped to quickly reel in the winch rope whe...

Page 11: ...in parts of it will function Keyed power circuit orange wires not properly powered Check fusebox for 10A accessory circuit Check voltage in certain places especially orange wires coming out of the mai...

Page 12: ...erates quickly but can be slowed if there is a load on the rope or if the rope is bound up inside the spool area Check that the winch is clear and the rope is not bound up and that there is no load pu...

Page 13: ...to fairlead and wireless remote FEEDBACK FORM A feedback form has been created for the installer to provide any comments questions or concerns about the installation instructions The form is viewable...

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