Polaris 2882240 Quick Start Manual Download Page 4

Instr 9927473

Rev 01 2016-12

Page 4 of 13

IMPORTANT

Your POLARIS

®

PRO HD 4500 WINCH KIT is exclusively designed for your vehicle. Please read the installation

instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your
safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown.

ASSEMBLY TIME

Approximately 45 minutes

INSTALLATION INSTRUCTIONS

PREPARATION

1. Shift vehicle transmission into “PARK”. Turn key to

“OFF” position and remove from vehicle.

2. Lift upward and forward on the driver seat while

lifting up on the latch lever

A

and remove the seat

from vehicle.

3. Disconnect black negative (-) cable from battery

FIRST

, then disconnect red positive (+) cable from

battery.

WARNING

ALWAYS

disconnect black negative (-) cable from

battery

FIRST

. Failure to do so will result in a high

current electrical arc, and may result in battery

explosion, if tool touches grounded frame. Death or

serious personal injury may occur.

4. Remove the hood

D

from vehicle by rotating two

latches

E

.

5. Remove shift lever cap

F

, retaining screw

G

, and

shift knob

H

from shift lever

J

.

Summary of Contents for 2882240

Page 1: ...Models PN 2881551 MY16 4 Seat Models PN 2881646 NOTE MY17 RZR Turbo comes with pre wired for winch installation No additional power cable kit is required BEFORE YOU BEGIN Read these instructions and c...

Page 2: ...er Cable Black 4013470 375 4 1 Power Cable Red 4013471 375 5 1 Winch Assembly 4500 HDDS 2206382 6 1 Latch Hook 2411836 7 1 Control Box 8 1 Rope 2879187 9 1 Wireless Remote Kit 2879316 10 1 Contactor 4...

Page 3: ...to connect winch to a replaceable handle purchase handle separately 2205497 Service Handle includes freespool handle and screw 2205265 Items marked are included in Hardware Kit PN 2205119 Items marked...

Page 4: ...hicle transmission into PARK Turn key to OFF position and remove from vehicle 2 Lift upward and forward on the driver seat while lifting up on the latch lever A and remove the seat from vehicle 3 Disc...

Page 5: ...s 8 Disconnect the headlight connectors Q on both sides of vehicle 9 Remove front fascia R by removing six screws S supporting to radiator shroud and ten screws T supporting to chassis and body panels...

Page 6: ...ORQUE 20ft lbs 27 1 Nm 2 Connect blue w and yellow q cables to their corresponding color terminals on winch assembly t as shown Torque to specification TORQUE 4ft lbs 5 4 Nm 3 Slide winch assembly t f...

Page 7: ...rope i using clevis and cotter pin HINT Attach a plastic cable tie to the end of the rope and feed the cable tie through the rubber stop Use a little wax or other mild lubricant on the rubber stop an...

Page 8: ...ontrol box to orange keyed power terminal on the vehicles bus bar Route black negative wires from control box w to black ground terminal area on bus bar 3 Secure all remaining wires to the to the vehi...

Page 9: ...ree seconds or until the LED light on the remote turns on If the vehicle is on so that the winch is receiving power the wireless remote should operate the winch as if you were using the winch switch q...

Page 10: ...apid Recovery is for recovering the winch rope only It is not intended for pulling and will reduce the life of the winch if used under load Your winch is equipped to quickly reel in the winch rope whe...

Page 11: ...in parts of it will function Keyed power circuit orange wires not properly powered Check fusebox for 10A accessory circuit Check voltage in certain places especially orange wires coming out of the mai...

Page 12: ...erates quickly but can be slowed if there is a load on the rope or if the rope is bound up inside the spool area Check that the winch is clear and the rope is not bound up and that there is no load pu...

Page 13: ...to fairlead and wireless remote FEEDBACK FORM A feedback form has been created for the installer to provide any comments questions or concerns about the installation instructions The form is viewable...

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