Polaris 2016 RANGER EV Li-Ion Owner'S Manual Download

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MAINTENANCE

Tires

Wheel Removal

1. Apply the brakes. Set the park brake. Turn the key off.

2. Loosen the wheel nuts slightly.

3. Elevate the side of the vehicle by placing a suitable stand under the frame.

4. Remove the wheel nuts and washers. Remove the wheel.

Wheel Installation

1. Set the park brake. Place the wheel in the correct position on the wheel hub. Be sure the

valve stem is toward the outside and rotation arrows on the tire point toward forward
rotation.

WARNING!

Improperly installed wheels can adversely affect tire wear and vehicle handling, which can

result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service
axle nuts that have a cotter pin installed. Your POLARIS dealer can assist.

2. Attach the wheel nuts and washers and finger tighten.

3. Carefully lower the vehicle to the ground.

4. Torque the wheel nuts to specification. See page 61.

Summary of Contents for 2016 RANGER EV Li-Ion

Page 1: ...Owner s Manual for Maintenance and Safety RANGER EV Li Ion ...

Page 2: ...fety precautions in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or death For videos and more information about a safe riding experience with your Polaris vehicle scan this QR code with your smartphone ...

Page 3: ... For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a factory certified Master Service Dealer MSD Technician Your POLARIS dealer knows your vehicle best and is intere...

Page 4: ...ween the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Any reprinting or reuse of the depictions and or procedures contained within whether whole or in part is expressly prohibited The original instructions for this vehicle are in Englis...

Page 5: ...ABLE OF CONTENTS Introduction 4 Safety 8 Features and Controls 20 Operation 35 Winch Guide 45 Maintenance 54 Specifications 68 POLARIS Products 70 Troubleshooting 70 Warranty 71 Maintenance Log 75 Index 77 ...

Page 6: ...tential personal injury hazard DANGER A DANGER indicates a hazardous situation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation that if not avoided could result in death or serious injury CAUTION A CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury NOTICE A NOTICE indicates a situation tha...

Page 7: ...re operating the vehicle Keep this manual with the vehicle Review the safety DVD and take the free online Recreational Off Highway Vehicle Association ROHVA training course at www rohva org This vehicle is an ADULT VEHICLE ONLY You MUST be at least age 16 and have a valid driver s license to operate this vehicle No person under the age of 12 may ride as a passenger in this vehicle All riders must ...

Page 8: ...ur existing keys The key switch must be replaced if all keys are lost Vehicle Model Number ________________________________________________________________________ Frame VIN _________________________________________________________________________________ Motor Serial Number on side of motor ___________________________________________________________ Key Number ____________________________________...

Page 9: ... condition The environment was controlled as indicated by the test procedure s The uncertainty of vibration exposure measurement is dependent on many factors including Instrument and calibration uncertainty Variations in the machine such as wear of components Variation of machine operators such as experience or physique Ability of the worker to reproduce typical work during measurements Environmen...

Page 10: ...et face shield POLARIS recommends wearing approved Personal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eye wear is kept clean Gloves Wear gloves for comfort and for protection from sun cold weather and other elements Boots Wear sturdy over the ankle boots for support and protection Never ride a POLARIS vehicle with bare feet or sandals Clothing We...

Page 11: ...gh pressure water to wash the battery compartment Damage to the batteries will result Tampering with or unauthorized modification of this unit could result in serious personal injury will void the warranty and can result in permanent damage to the vehicle Refer to your Owner s Manual or contact your local POLARIS dealer with any questions Battery Module Warning Brammo Inc Battery module warning la...

Page 12: ...Failure to properly use your batteries will void warranty coverage Battery Caution 7183321 CAUTION Do not drive through water above the floor of the vehicle Battery damage will occur Failure to use batteries in accordance with the owners manual can result in battery damage vehicle malfunction fire and or severe injury or death Max towing speed 10 MPH 16 km h drivetrain damage will occur if towed f...

Page 13: ... the floor and hands on steering wheel or hand holds Stay completely inside the vehicle Drive Responsibly Avoid loss of control and rollovers Avoid abrupt maneuvers sideways sliding skidding or fishtailing and never do donuts Slow down before entering a turn Avoid hard acceleration when turning even from a stop Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved...

Page 14: ...rgo Be careful if load extends over the side of the box Fuel Transport Warning 7182513 WARNING Before transporting flammable liquids in this vehicle ALWAYS read your Owner s Manual Always use containers designed for off road vehicles Inspect containers for wear cracks and leaks before each ride Always make sure containers are firmly secured to avoid spills and damage Failure to follow proper instr...

Page 15: ...is vehicle unless the guest has read this manual and all product labels To reduce rollover risk be especially careful when encountering obstacles and slopes and when braking on hills or during turns This vehicle is for off road use only Never operate on public roads unless marked for off road use Always avoid paved surfaces Never consume alcohol or drugs before or while operating this vehicle Neve...

Page 16: ...t s safe to proceed in reverse move slowly Avoid turning at sharp angles in reverse Always use the proper size and type of tires specified in this manual Always maintain proper tire pressure as specified on safety labels Never modify this vehicle through improper installation or use of non POLARIS approved accessories Never exceed the stated load capacity for this vehicle Cargo should be properly ...

Page 17: ...nd on different types of terrain All operators must read and understand the Owner s Manual and all warning and instruction labels before operating the vehicle All operators should review the safety DVD provided with this vehicle and take a ROHVA training course www rohva org Using Alcohol or Drugs Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment react...

Page 18: ...hicle When more passenger weight is added cargo weight may need to be reduced accordingly The recommended tire pressures are listed in the specifications section of this manual and on a label on the vehicle Always follow these guidelines Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident After any rollover or accident have a qualified service dealer inspect the entir...

Page 19: ... high speeds Practice turning at slow speeds before attempting to turn at faster speeds Jumps and Stunts Attempting wheelies jumps and other stunts increases the risk of an accident or rollover Never attempt wheelies jumps or other stunts Avoid exhibition driving Operating in Unfamiliar Terrain Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollove...

Page 20: ... vehicle is fully stopped Switch to reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed Improper Tire Maintenance Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident Always use the size and type of tires specified for your vehicle Always maintain proper tire press...

Page 21: ...ion when traveling through tall grass especially dry grass Always inspect areas near the drive system after driving through tall grass weeds brush and other tall ground cover Promptly remove any grass or debris clinging to the vehicle Precautions During Maintenance Always follow all safety instructions in the maintenance portion of this owner s manual as well as the following All battery and elect...

Page 22: ...20 FEATURES AND CONTROLS Component Locations ROPSCab Frame Hip Bars Front Bumper Brush Guard Cargo Box Release Lever Seat Belts Cargo Box Tailgate Latch Releases Receiver Hitch Tailgate Taillight ...

Page 23: ...rn the key to the OFF position to disable all electrical circuits The key can be removed from the switch at the OFF position Auxiliary Outlet The 12 volt receptacle can be used to power accessories but is limited to 10 amps the terminal board and 12 volt outlet are fused together at 10 amps Key Light Switch Drive Mode Switch Direction Selector AWD Switch 12V Auxiliary Outlet 7184005 RUN RUN ...

Page 24: ...ling loads or maneuvering over obstacles Speed will be limited to a maximum of 12 MPH 20 km h Return the mode switch to high mode for normal operation Max Mode Move the switch to the center position to select the maximum range mode Use this mode to operate the vehicle a greater distance or for a longer time period The vehicle will operate at speeds up to 25 MPH 40 km h This mode reduces accelerati...

Page 25: ...fter reversing direction if you fail to release the throttle pedal after changing the switch AWD Switch The AWD switch has three positions All Wheel Drive AWD Differential Lock Two Wheel Drive 2WD and Off 1WD Turf Mode Press the top of the switch to engage All Wheel Drive AWD See page 44 for operating instructions Move the switch to the center position to lock the differential and operate in two w...

Page 26: ...Lamp Indicates Condition Vehicle Speed Mode This lamp illuminates when standard mode is selected Speed displays in miles per hour This lamp illuminates when metric mode is selected Speed displays in kilometers per hour Lights On This lamp illuminates when the key switch is set to LIGHTS ON Seat Belt Alert When the key is turned on the seat belt lamp will flash if the driver s seat belt is not fast...

Page 27: ...e the mode button to toggle through fault codes or warning messages in the display Your authorized POLARIS dealer can provide code details and diagnosis State of Charge This indicator illuminates when the key is turned on It also illuminates 8 10 seconds after the charging cord is connected turning off when the batteries are 100 charged To verify a full charge or to check the state of charge turn ...

Page 28: ...4 Press and hold the MODE button to save the setting and advance to the next display option 5 Repeat the procedure to change remaining display settings Clock Resetting Tip The clock must be reset any time the batteries have been disconnected or fully discharged 1 Turn the key to the ON position Use the MODE button to toggle to the clock display 2 Press and hold the MODE button until the hour segme...

Page 29: ...r display Press and hold the MODE button until the meter resets to zero Battery State of Charge This mode displays the remaining system voltage level in percentage format Range Meter The range meter displays the approximate distance the vehicle could travel on the remaining battery voltage level Efficiency Rate EFF This mode displays the rate at which electrical power Wh is consumed per mile or pe...

Page 30: ...nections clean and free of corrosion See page 63 For best battery life avoid discharging the batteries more than 80 Avoid discharging batteries below 20 SOC Make sure new batteries are fully charged before using Recharge batteries fully at the end of each day the vehicle is operated allowing adequate time for the charger to complete its charge cycle The batteries in this vehicle do not have a memo...

Page 31: ...ways use extension cords with the appropriate ratings for the country in which it is used In North America this is a UL rating The cords must also be rated for the conditions in which they are used such as being rated for protection from oil in a garage or workshop environment 2 Use the proper cord wire gauges for the cord length used Battery Operation Range Range is significantly affected by tire...

Page 32: ...t may take additional time for the batteries to reach a 100 state of charge SOC Operating and Charging Performance Conditon Battery Temperature Description Low Temperature Operation Below 14 F 10 C The vehicle will not operate 14 F 10 C The vehicle will operate If the state of charge SOC is also low below 55 vehicle performance may be diminished until a higher temperature is reached Low Temperatur...

Page 33: ...s the battery pack from all electrical components with the exception of the contactor Before servicing the vehicle unplug the main power fuse This fuse is located inside the right front wheel well The main power connector is located under the cargo box behind the seats To disconnect unplug the connector After servicing the vehicle the main power connector should be the last connection to be made W...

Page 34: ...en parking the vehicle When the park brake is set and the park brake indicator is illuminated motor speed is limited If the accelerator is applied this limiting feature prevents operation which protects the park brake pads from excessive wear Tip This feature will not operate properly if the park brake connector or switch under the hood malfunctions or becomes disconnected or if the switch has mov...

Page 35: ...le is equipped with a receiver hitch bracket for a trailer hitch Trailer towing equipment is not supplied with this vehicle To avoid injury and property damage always heed the warnings and towing capacities out lined on pages 41 42 Roll Over Protection System ROPS The Rollover Protective Structure ROPS on this vehicle meets OSHA 1928 53 rollover performance requirements Always have your authorized...

Page 36: ... sure the belt is not twisted 2 Push the latch plate into the buckle until it clicks 3 Release the strap it will self tighten 4 To release the seat belt press the square red button in the buckle s center Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle 1 Push the latch plate into the buckle until it clicks The latch plate must slide smoothly into the ...

Page 37: ...suspension Inspect lubricate if necessary 55 Rear suspension Inspect lubricate if necessary 55 Steering Ensure free operation 59 Tires Inspect condition and pressure 12 61 Wheels fasteners Inspect ensure fastener tightness 61 Frame nuts bolts fasteners Inspect ensure tightness Accelerator Ensure proper operation 33 Indicator lights switches Ensure operation Headlamp Check operation apply POLARIS d...

Page 38: ... 9 Release the park brake 10 Check your surroundings and determine your path of travel 11 Keeping both hands on the steering wheel release the brake pedal and gradually push the accelerator toward the floor to begin driving 12 Drive slowly Practice maneuvering and using the accelerator and brakes on level surfaces 13 Do not carry a passenger until you have at least two hours of driving experience ...

Page 39: ...ertness reading the trail and avoiding quick sharp turns which can cause skids 4 Engage all wheel drive before wheels begin to lose traction NOTICE Severe damage to the drive train may occur if the AWD is engaged while the wheels are spinning Always allow the wheels to stop spinning before engaging AWD 5 Correct a skid by turning the steering wheel in the direction of the skid Never apply the brak...

Page 40: ... stalls while climbing a hill apply the brakes Turn the key off and on then change the drive mode to low mode Place the direction selector switch in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed Driving Downhill When driving downhill follow these precautions 1 Avoid excessively steep hills 2 Always descend a hill with the direct...

Page 41: ... by applying light pressure to the pedal repeatedly until braking action is normal Driving Over Obstacles Follow these precautions when operating over obstacles 1 Always check for obstacles before operating in a new area 2 Look ahead and learn to read the terrain Be constantly alert for hazards such as logs rocks and low hanging branches 3 Travel slowly and use extra caution when operating on unfa...

Page 42: ...an Incline Avoid parking on an incline if possible If it s unavoidable follow these precautions 1 Apply the brakes 2 Set the park brake 3 Turn the key off 4 Block the rear wheels on the downhill side Parking the RANGER 1 Apply the brakes Stop the vehicle on a level surface 2 When parking inside a garage or other structure be sure that the structure is well ventilated and that the vehicle is not cl...

Page 43: ...d operate with extra caution Always attach the tow load to the hitch point designated for your vehicle HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS Use extreme caution when applying brakes with a loaded vehicle Avoid terrain or situations that may require backing downhill USE EXTREME CAUTION when operating with loads that extend over the rack sides Stability and maneuverability may be advers...

Page 44: ...r than 15 Towing the RANGER Towing this vehicle is not recommended Always transport the vehicle on a trailer or flatbed with all four wheels off the ground See page 43 NOTICE When towing the vehicle the key MUST be in the OFF position or severe motor damage will occur If towing a disabled vehicle is unavoidable turn the disabled vehicle s key off Move the direction selector to neutral Always follo...

Page 45: ...ould close unexpectedly and cause injury to the driver or passenger The rear tires will also catch the rear of a raised box damaging the vehicle and creating hazardous driving conditions Never operate this vehicle with the cargo box in the raised position Transporting the RANGER When transporting the RANGER for a long distance or on public streets always use a trailer with an approved load rating ...

Page 46: ...ly stopped before engaging the differential Locking the differential in slippery or low traction conditions helps improve traction Move the rocker switch to the center position 2WD to lock the differential and operate in rear wheel drive Press the bottom of the switch to unlock the differential and allow the rear drive wheels to operate independently This mode of operation is well suited to turf d...

Page 47: ...le winch winch cable and load clear of people especially children and distractions while operating the winch 8 Always turn the vehicle ignition power OFF when it and the winch are not being used 9 Always be sure that at least five 5 full turns of winch cable are wrapped around the winch drum at all times The friction provided by this wrapped cable allows the drum to pull on the winch cable and mov...

Page 48: ...un through your hands even if wearing heavy gloves 18 Never release the clutch on the winch when the winch cable is under load 19 Never use the winch for lifting or transporting people 20 Never use the winch to hoist or suspend a vertical load 21 Never immerse or submerse your winch in water Your dealer can provide service on your winch if this occurs 22 Always inspect your winch and winch cable b...

Page 49: ...g strategy if it is not working Always remember that your winch is very powerful There are simply some situations that you and your winch will not be able to deal with Do not be afraid to ask others to help when this happens 1 Always inspect the vehicle winch winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use Pay particular attention to...

Page 50: ...arts available at your authorized POLARIS dealer C If possible keep the winch cable aligned with the centerline of the winching vehicle This will help the spooling of the winch cable and reduce the load on the fairlead D If freeing a stuck vehicle by attaching to a tree use an item such as a tow strap to avoid damaging the tree during winch operation Sharp cables and chains can damage and even kil...

Page 51: ...e moving when using the winch is when that vehicle itself is stuck The winch equipped vehicle should NEVER be in motion to shock load the winch cable in an attempt to move a second stuck vehicle See the Shock Loading section on page 52 For your safety always follow these guidelines when winching a vehicle free A Release the winch clutch and spool out the necessary length of winch cable B Align the...

Page 52: ... is complete especially if winching at an angle it may be necessary to re distribute the winch cable across the winch drum You will need an assistant to perform this task A Release the clutch on the winch B Feed out the winch cable that is unevenly bunched up in one area C Re engage the winch clutch D Have an assistant pull the winch cable tightly with about 100 lbs 45 kg of tension using the hook...

Page 53: ... cable has already been permanently and severely damaged Promptly discontinue use of a winch cable in this condition B A kinked winch cable made of wire rope that has been straightened out is shown at right Even though it may look usable the cable has been permanently and severely damaged It can no longer transmit the load that it could prior to kinking Promptly discontinue use of a winch cable in...

Page 54: ...ing This puts extra load on the winch winch cable and generates excessive heat from the motor This is a form of shock loading 3 Never tow a vehicle or other object with your winch Towing an object with a winch produces shock loading of the cable even when towing at slow speeds Towing from a winch also positions the towing force high on the vehicle This can cause instability of the vehicle and poss...

Page 55: ...ctivation of the winch 4 For your safety always replace POLARIS winch parts including the cable with genuine POLARIS replacement parts available at your authorized POLARIS dealer 5 Some winch models use wire rope as the winch cable Other winches use a specially designed synthetic rope as the winch cable 6 Never replace a synthetic rope winch cable with a consumer grade polymer rope such as can be ...

Page 56: ...more frequently Severe Use Definition Frequent immersion in mud water or sand Racing or race style high RPM use Prolonged low speed heavy load operation Maintenance Chart Key Ź Perform these operations more often for vehicles subjected to severe use D Have an authorized POLARIS dealer or other qualified person perform these services WARNING Improperly performing the procedures marked with a D coul...

Page 57: ...reak in oil level check Ź General lubrication 50 H 3 M Lubricate all fittings pivots cables etc D Steering 50 H 6 M Lubricate Ź Front Suspension 50 H 6 M Lubricate Ź Rear Suspension 50 H 6 M Lubricate Ź Front gearcase oil 100 H 12 M Perform a break in oil level check Ź Main gearcase oil Transaxle 100 H 12 M Perform a break in oil level check Drive shafts 100 H 12 M Remove and grease Ź Wiring 100 H...

Page 58: ...The drain plug is located on the lower right side of the main gearcase near the fill plug Refer to the Gearcase Specifications Chart for recommended lubricants capacities and torque specifications 1 Remove the fill plug 2 Place a drain pan under the drain plug Remove the drain plug Allow the oil to drain completely 3 Wipe the magnetic end of the drain plug clean to remove accumulated metallic fili...

Page 59: ... on the left side of the front gearcase 1 Position the vehicle on a level surface 2 Remove the fill plug Check the oil level 3 Add the recommended oil as needed 4 Reinstall the fill plug Torque to specification Oil Change 1 Support the vehicle securely with a jackstand 2 Remove the front tire on the driver s side 3 Remove the fill plug 4 Place a drain pan under the drain plug 5 Remove the drain pl...

Page 60: ...ations 1 Position the vehicle on a level surface 2 View the brake fluid level at the reservoir in the driver s side wheel well The level should be between the upper MAX and lower MIN level lines 3 If the fluid level is lower than the upper level line add brake fluid to the upper MAX line 4 Apply the brake forcefully for a few seconds and check for fluid leakage around the fittings Brake Inspection...

Page 61: ...operation Clean lights frequently and replace burned out lamps promptly Do not operate this vehicle at night or in low light conditions until the headlight is replaced Always make sure lights are adjusted properly for best visibility When servicing a halogen lamp don t touch the lamp with bare fingers Oil from your skin leaves a residue causing a hot spot that will shorten the life of the lamp Hea...

Page 62: ...his step 5 If a headlight needs adjustment access the adjustment screw under the hood or through the wheel well 6 Loosen the screw adjust the headlight and tighten the screw 7 Repeat steps 4 6 until the lamp is properly adjusted Brake Lights When the brake pedal is depressed the brake light comes on Check the brake light before each ride 1 Turn the key on 2 Depress the brake pedal The brake light ...

Page 63: ...es for this vehicle when replacing tires Tire Tread Depth Always replace tires when tread depth is worn to 1 8 3 mm or less Axle and Wheel Nut Torque Specifications Inspect the following items occasionally for tightness and if they ve been loosened for maintenance service Do not lubricate the stud or the lug nut Nut Type Location Nut Torque Lug Nut Aluminum Wheels Front and Rear 30 ft lbs 41 Nm PL...

Page 64: ...eel hub Be sure the valve stem is toward the outside and rotation arrows on the tire point toward forward rotation WARNING Improperly installed wheels can adversely affect tire wear and vehicle handling which can result in serious injury or death Always ensure that all nuts are torqued to specification Do not service axle nuts that have a cotter pin installed Your POLARIS dealer can assist 2 Attac...

Page 65: ...e storage tray if equipped NOTICE Before removing the seat to access the batteries make sure any wire or metal items including seat belt latches remain clear of the battery compartment to avoid causing a short circuit to the electrical system Battery Inspections Inspect battery terminal connections monthly Clean batteries as recommended Using an insulated wrench torque bolts to 8 ft lbs 11 Nm Batt...

Page 66: ...ace any damaged components promptly 5 Always connect the vehicle charger to the extension cord first then plug the cord into a wall receptacle 6 Never use a damaged or loose electrical receptacle for vehicle charging 7 Do not connect the charging cable to a multi outlet adapter Do not use a multi plug or a conversion plug Do not connect to a power strip 8 When charging outdoors always use a watert...

Page 67: ...rsh cleaners which can scratch the finish Do not use a power washer to clean the vehicle Do not use medium to heavy duty compounds on the finish Always use clean cloths and pads for cleaning and polishing Old or reused cloths and pads may contain dirt particles that will scratch the finish Avoid directing water toward electrical components including batteries wiring and switches Washing the Vehicl...

Page 68: ...dirt particles that will scratch the finish Storage Tips Clean the Exterior Make any necessary repairs and clean the vehicle as recommended See page 65 Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 54 Battery Maintenance See pages 63 64 for procedures Fluid Levels Inspect the fluid levels Add or ch...

Page 69: ...uring the storage period 8 For long term storage one to 12 months store the vehicle with batteries at 50 70 SOC Charge the batteries to 100 SOC at least once during a year of storage 9 Cover the vehicle with an appropriate vehicle cover for protection Tip Do not use plastic or coated materials They do not allow enough ventilation to prevent condensation and may promote corrosion and oxidation Remo...

Page 70: ...em Lock Ride Seating 2 Skid Plate Plastic Performance Motor configuration Single 48 volt high efficiency AC induction motor Motor peak 30 HP Controller 650 Amp Sevcon Gen IV controller with multi mode driving Battery pack One 30v 8 3k Wh batteryand one 15v 4 1 kWh battery Maximum speed 25 MPH 40 km h Range in Max Range mode on flat ground 50 miles 80 km may vary with driving conditions Throttle Re...

Page 71: ...sc w dual bore front calipers Park Brake Dash mounted lever activated mechanical park brake Suspension Front suspension McPherson Strut w 9 in 22 7 cm of travel Rear suspension Dual A Arm w 9 in 22 9 cm travel Tires 25x9 12 Carlisle All Trail II Tire pressure 20 psi 137 9 kPa ...

Page 72: ... 2871423 All Season Grease 14 oz 414 ml cartridge 2871515 U Joint Grease 3 oz 89 ml cartridge 2871551 U Joint Grease 14 oz 414 ml cartridge 2871329 Dielectric Grease Nyogel Additives Miscellaneous 2872189 DOT 4 Brake Fluid Possible Cause Solution Low battery voltage Recharge the battery overnight Loose battery connections Check all connections and tighten Loose contactor connections Check all conn...

Page 73: ... Registration Form must be completed by your dealer and submitted to POLARIS within three days of purchase Upon receipt of this registration POLARIS will record the registration for warranty No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage If you have not signed the original registration and received...

Page 74: ...WARRANTY POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE THIS EXCLUSION OF CONSEQUENTIAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURP...

Page 75: ...he selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair If you move If you move to another country be sure to contact POLARIS Customer Assistance and the customs department of the destination country before you move Product importation rules vary considerably from country to country You may be ...

Page 76: ...utside of the country where it was purchased and you have not followed the procedure set above your product will no longer be eligible for warranty or service bulletin coverage of any kind other than safety bulletins Products registered to government officials or military personnel on assignment outside of the country where the product was purchased will continue to be covered by the Limited Warra...

Page 77: ...75 MAINTENANCE LOG Use the following chart to record periodic maintenance DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS ...

Page 78: ...76 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS ...

Page 79: ...6 Drive Mode Switch 22 Driving Downhill 38 Driving in Reverse 40 Driving on a Sidehill 37 Driving on Slippery Surfaces 37 Driving Over Obstacles 39 Driving Procedure 36 Driving Through Water 39 Driving Uphill 38 Dumping the Cargo Box 43 E Equipment Modifications 14 Eye Protection 8 F Fluid Change Front Gearcase 57 Main Gearcase 56 Transaxle 56 Fluid Level Front Gearcase 57 Main Gearcase 56 Transax...

Page 80: ...Definition 54 Shock Loading the Winch 52 Shock Spring Adjustment 60 Signal Words 4 Specifications Gearcase 56 Speed Towing 42 Speedometer 24 Steering Wheel Inspection 59 Storage 65 67 Storage Tips 66 Storage Removal 67 Storing the Vehicle 67 Switches AWD Switch 23 Direction Selector 23 Drive Mode Switch 22 Key Light Switch 21 Mode Button 24 T Tire Pressure 12 Tires 61 62 Nut Torque 61 Tread Depth ...

Page 81: ...r your seat belt Vehicle rollover can cause severe injury or death Reduce speed and use extra caution when carrying passengers Avoid sharp turns or turns while applying heavy throttle Make sure passengers read and understand all safety labels Operate slowly in reverse avoid sharp turns or sudden braking On paved surfaces pavement may seriously affect handling and control With non Polaris approved ...

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