64
MAINTENANCE
Periodic Maintenance Chart
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(Km)
"
J
Brake pad wear
10 H
Monthly
100 (160)
Inspect periodically
Battery
20 H
Monthly
200 (320)
Check terminals; clean; test
"
Front gearcase oil
25 H
Monthly
250 (400)
Inspect level; change yearly
"
Transmission oil
25 H
Monthly
250 (400)
Inspect level; change yearly
"
E
Engine breather
filter (if equipped)
25 H
Monthly
250 (400)
Inspect; clean if needed
"
General
lubrication
50 H
3 M
500 (800)
Lubricate all fittings, pivots,
cables, etc.
Carburetor float
bowl
50 H
6 M
500 (800)
Drain bowl periodically and
prior to storage
J
E
Throttle Cable/
ETC Switch
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
J
E
Choke cable
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
E
Carburetor air
intake ducts/
flange
50 H
6 M
500 (800)
Inspect ducts for proper
sealing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; adjust; replace as
needed
Cooling system
50 H
6 M
1000 (1600) Inspect coolant strength
seasonally; pressure test
system yearly
"
Engine oil change
100 H
6 M
1000 (1600) Perform a break-in oil
change at one month
"
Oil filter change
100 H
6 M
1000 (1600) Replace with oil change
"
Oil tank vent hose
100 H
12 M
1000 (1600) Inspect routing, condition
J
E
Valve clearance
100 H
12 M
1000 (1600) Inspect; adjust
J
E
Fuel system/filter
100 H
12 M
1000 (1600) Check for leaks at tank cap,
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years
"
Radiator
(if applicable)
100 H
12 M
1000 (1600) Inspect; clean external
surfaces
Summary of Contents for 2008 Scrambler 500 4X4
Page 1: ......
Page 2: ......
Page 7: ...4...
Page 70: ...67 MAINTENANCE Lubrication Recommendations 1 3 2 7 6 4 5 4 or 8 o clock position end view 8...
Page 126: ...123 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...
Page 127: ...124...
