Polaris 2006 Sportsman 450 Owner'S Manual Download Page 121

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SPECIFICATIONS

SPORTSMAN 500

Gross Vehicle Weight

1200 lbs./544 kg

Hitch

Towing Rating

225

bs./556

Unbraked Trailer Towing

Capacity*

1786 lbs. (810 kg)

Hitch Tongue Capacity

120 lbs./54 kg (Rear rack weight and tongue

weight not to exceed 180 lbs./81.6 kg)

Front Rack/Storage Box Capacity 90 lbs./40.8 kg
Rear Rack/Storage Box Capacity

180 lbs./81.6 kg

Overall Length

83 in./211 cm

Overall Width

48 in./122 cm

Overall Height

48 in./122 cm

Wheelbase

50.5 in./128.3 cm

Ground Clearance

11.25 in./28.6 cm

Dry Weight

715 lbs./324 kg (HO)

722 lbs./327 kg (New Break-Up)

Minimum Turning Radius

65 in./165 cm

Fuel Capacity

4.25 gal./16 l

Engine Oil Capacity

2 qts./1.9 l

Coolant Capacity

2.25 qts./2.13 l

Engine

EH500PLE137

Displacement

499

Bore x Stroke

92 x 75

Pilot Jet

Main Jet

155

Needle Jet

X-6M

Jet Needle

6MGHI 194-3

Pilot Screw

2 Turn (Brass plug)

Alternator Output

260 w

Compression Ratio

10:2 Full Stroke

Carburetor

40mm CV Mikuni

Ignition System

CDI

Ignition Timing

30 BTDC @ 5000 RPM

Spark Plug / Gap

NGK BKR6E / .035 in. (0.9 mm)

Lubrication System

Dry Sump

Driving System Type

Automatic PVT (Polaris Variable Transmission)

* Based on EU Directive 76/432/EC

Summary of Contents for 2006 Sportsman 450

Page 1: ......

Page 2: ...03...

Page 3: ...ed to the owner s manual on the next page If you cannot locate this card or if it has been removed please call 1 800 342 3764 for assistance The engine exhaust from this product contains chemicals kno...

Page 4: ...For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information...

Page 5: ...r discrepancies may result between the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liabilit...

Page 6: ...TION NUMBERS 5 SAFETY 6 CONTROLS 31 FEATURES 39 OPERATION 45 EMISSION CONTROL SYSTEMS 63 MAINTENANCE AND LUBRICATION 64 ADJUSTMENTS 107 POLARIS PRODUCTS 111 TROUBLESHOOTING 112 SPECIFICATIONS 116 WARR...

Page 7: ...4...

Page 8: ...ovided Remove the spare key and store it in a safe place Your key can be duplicated only by mating a Polaris key blank with one of your existing keys so if both keys are lost the ignition switch must...

Page 9: ...nstructions of the decals on the ATV If any decal becomes illegible or comes off contact your Polaris dealer to purchase a replacement Replacement safety decals are provided by Polaris at no charge Th...

Page 10: ...is best For stability on rough or hilly terrain reduce speed and cargo Do not block headlight Be careful if load extends over the side of the rack Read Owner s Manual for more detailed loading informa...

Page 11: ...ch S Max Rack Loads Front 90 lbs 41 kg Rear 180 lbs 82 kg 7172572 Sportsman 450 500 Sportsman 700 S Moving parts hazard under belt clutch guard To prevent serious injury do not operate vehicle with gu...

Page 12: ...se sudden increases in power and traction if too much throttle is applied Loss of control or forward flipover may result especially in AWD See Owner s Manual 7170911 TRAILER MAX WEIGHT 1225 LBS 557 KG...

Page 13: ...stitute label ANSI z90 1 or the Snell Memorial Foundation label 2 Eye Protection Do not depend on sunglasses for proper eye protection A pair of goggles or a helmet face shield offer the best protecti...

Page 14: ...t Read and understand your owner s manual which includes valuable information about all aspects of your vehicle including safe operating procedures Safety Training When you purchased your new ATV your...

Page 15: ...your vehicle or in this manual alerts you to the potential for personal injury WARNING The safety alert warning indicates a potential hazard that may result in serious injury or death CAUTION The saf...

Page 16: ...including a dirt or gravel road S Never operate an ATV without wearing an approved helmet that fits properly Always wear eye protection goggles or face shield gloves boots a long sleeved shirt or jack...

Page 17: ...er attempt to turn the ATV around on any hill until you ve mastered on level ground the turn ing technique outlined in this manual Avoid crossing the side of a steep hill when possible S Always use pr...

Page 18: ...ETY call the Con sumer Product Safety Commission at 1 800 638 2772 or call Polaris at 1 800 342 3764 Equipment Modifications We are concerned for the safety of our customers and for the general public...

Page 19: ...e and the operating techniques described in the owner s manual For more information about the training course contact an authorized ATV dealer or call Polaris at 1 800 342 3764 WARNING POTENTIAL HAZAR...

Page 20: ...allow the operator to shift position as needed during operation It is not intended for carrying passengers WARNING POTENTIAL HAZARD Operating an ATV on paved surfaces including sidewalks paths parking...

Page 21: ...POTENTIAL HAZARD Operating this ATV without wearing an approved helmet eye protection and protective clothing WHAT CAN HAPPEN Operating an ATV without an approved helmet increases the risk of a severe...

Page 22: ...fore or while operating an ATV could result in an accident causing severe injury or death HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while operating an ATV WARNING POTENTIAL HAZA...

Page 23: ...r stunts Avoid exhibition driving WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Poor maintenance increases the possibility o...

Page 24: ...into contact with the rear wheels and lead to accident or injury HOW TO AVOID THE HAZARD Always keep both hands on the handlebars and both feet on the footrests of the ATV during operation WARNING POT...

Page 25: ...e on excessively rough slippery or loose terrain until you ve learned and practiced the skills necessary to control the ATV on such terrain Always use extra caution on rough slippery or loose terrain...

Page 26: ...per hill climbing could cause loss of control or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the owner s manual Always check the terrain careful...

Page 27: ...res for traveling down hills as described in the owner s manual NOTE A special technique is required when braking while traveling downhill See page 57 Always check the terrain carefully before descend...

Page 28: ...t to turn the ATV around on any hill until you ve mastered the turning technique on level ground as described in the owner s manual See page 58 Use extra caution when turning on any hill Avoid crossin...

Page 29: ...l Apply the brakes Lock the parking brake when fully stopped If the ATV begins rolling backwards Keep weight uphill Never apply engine power Never apply the rear brake while rolling backwards Apply th...

Page 30: ...nual WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN Skidding or sliding can cause loss of control If the tires regain traction unexpectedly the ATV could overturn HOW TO AVOID THE HAZARD...

Page 31: ...nts and maintain a slow and steady forward motion Do not make sudden turns or stops and do not make sudden throttle changes Wet brakes may have reduced stopping ability Always test the brakes after le...

Page 32: ...re information WARNING POTENTIAL HAZARD Overloading the ATV or carrying towing cargo improperly WHAT CAN HAPPEN Overloading and towing can cause changes in vehicle handling which could lead to loss of...

Page 33: ...ng systems WARNING Safe operation of this rider active vehicle requires good judgement and physical skills Persons with cognitive or physical disabilities who operate this vehicle have an increased ri...

Page 34: ...gine will not start or run when the switch is in the OFF position Its purpose is to provide the operator with a quick means of engine shutdown in case of an emergency Main Switch 3 To start the engine...

Page 35: ...y during operation Throttle Lever Engine speed and vehicle movement are controlled by pressing the throttle lever 1 The throttle lever is spring loaded Engine speed returns to idle when the lever is r...

Page 36: ...in conditions of reduced visibility such as fog rain and darkness Brake Lever The front and rear brakes are applied by squeezing the brake lever 1 toward the handlebar The front and rear brakes are h...

Page 37: ...hen checking the fluid level the ATV must be on level ground with the handlebars straight If the fluid level is low add DOT 3 brake fluid only See page 111 for the part numbers of Polaris products WAR...

Page 38: ...rake lock 2 forward to engage the brake Release the brake lever 4 To release the parking brake lock squeeze and release the brake lever It will return to its unlocked position Important Safeguards S T...

Page 39: ...aris ATV has an auxiliary brake 1 for added safety It s located on the inside of the right floor board and is operated by the right foot The auxiliary brake serves as a backup to the main brake system...

Page 40: ...S For normal operation ON Not used on this particular model NOTE This vehicle is equipped with a digital fuel gauge that will indicate a low fuel condition Refuel when the gauge indicates a low fuel c...

Page 41: ...gine speed above idle or while the vehicle is moving could cause transmission damage To change gears stop the vehicle and with the engine idling move the lever to the desired gear Whenever the ATV is...

Page 42: ...no limit to the length of time the vehicle may remain in AWD Engaging Front Gearcase The AWD switch may be turned on or off while the vehicle is moving Initially the vehicle s electronic system will n...

Page 43: ...ed to approximately 7 9 mph Refer to page 31 for additional information 1 Rider Information Center 2 Speedometer needle in addition to showing vehicle speed the needle flashes when a warning condition...

Page 44: ...ic Mode Indicator 5 Low Battery or Over Voltage This warning usually indicates that the ATV is being operated at an RPM too low to keep the battery charged A low battery warning may also occur under n...

Page 45: ...ATV Mode 2 Trip Meter The trip meter records the miles traveled by the ATV on each trip if it s reset before each trip To reset the trip meter select the trip meter mode Press and hold the mode button...

Page 46: ...Set the park brake and shift the transmission to neutral 3 Hold the mode reverse override button and turn the key switch on 4 Release the switch as soon as the display is activated The initial screen...

Page 47: ...ash release the button The setting will increase by one hour each time the button is pressed Pressing and holding the button will allow the numbers to escalate much faster When the desired time increm...

Page 48: ...Do not overfill the tank Do not fill the tank neck S If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing S Never start the engine or let it run...

Page 49: ...e oil reservoir level on the dipstick See page 70 Add oil if necessary to maintain the level between the safe and add marks 3 Drive slowly at first Select an open area that allows room to familiarize...

Page 50: ...Inspect condition and pressure 86 Wheels fasteners Inspect ensure fastener tightness 87 Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels 70 Coolant level if applic...

Page 51: ...he engine oil will increase wear on engine components 4 Turn the engine stop switch to RUN NOTE Do not press the throttle while starting the engine 5 Turn the ignition key past the ON position to enga...

Page 52: ...over choked when warm depress the throttle lever fully while cranking to aid in starting 5 Release the throttle lever immediately after the engine starts If the engine does not start and all conditio...

Page 53: ...e specifications section of the owner s manual and on the safety decals Cargo weight should be evenly distributed 1 3 on the front rack and 2 3 on the rear rack and mounted as low as possible When ope...

Page 54: ...table operating conditions which could result in loss of control of the vehicle S OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS When handling off centered loads that cannot be centered securely f...

Page 55: ...to warm up then shift the transmission into gear 3 Check your surroundings and determine your path of travel 4 Release the parking brake 5 Slowly depress the throttle with your right thumb and begin...

Page 56: ...the turn leaning your upper body to the inside of the turn while supporting your weight on the outer footrest This technique alters the balance of traction between the rear wheels allowing the turn to...

Page 57: ...ning the handlebars in the direction of the skid and shifting your body weight forward CAUTION Severe damage to drive train may occur if the AWD is engaged while the wheels are spinning Always allow t...

Page 58: ...rottle opening 6 Remain alert and be prepared to take emergency action This may include quick dismounting of the vehicle WARNING Braking and handling are greatly affected when operating in hilly terra...

Page 59: ...can be the most dangerous type of driving encountered and should be avoided if at all possible If you do enter into a situation where sidehilling is necessary follow these precautions 1 Slow down 2 Le...

Page 60: ...our weight to the rear of the vehicle 3 Slow down 4 Apply the brakes slightly to aid in slowing Familiarize yourself with operation of the auxiliary brake in the event loss of normal service brakes oc...

Page 61: ...cle is pointing straight uphill 4 Staying uphill of the vehicle turn the handlebars full left 5 While holding the service brake release the parking brake lock and slowly allow the vehicle to roll arou...

Page 62: ...and rear gearcases and all grease fittings CAUTION Major engine damage can result if the vehicle is not thoroughly inspected after operation in water Perform the services outlined in the maintenance...

Page 63: ...the terrain you re traveling on Be constantly alert for hazards such as logs rocks and low hanging branches WARNING Severe injury or death can result if your vehicle comes in contact with a hidden obs...

Page 64: ...s or people behind the vehicle When it s safe to proceed back slowly Do not use the override switch unless additional power is required for vehicle movement Use with caution Avoid backing on inclines...

Page 65: ...ng on an incline if possible If it s unavoidable follow these precautions 1 Turn the engine off 2 Place the transmission in PARK 3 Set the parking brake 4 Always block the rear wheels on the downhill...

Page 66: ...kcase Emission Control System This engine is equipped with a closed crankcase system Blow by gases are forced back to the combustion chamber by the intake system All exhaust gases exit through the exh...

Page 67: ...fe service and adjustment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed...

Page 68: ...ion related service Failure to conduct this maintenance will not void the emissions warranty but may affect emissions J Have an authorized Polaris dealer perform these services WARNING Improperly perf...

Page 69: ...sible Coolant Daily Check level daily change coolant every 2 years Headlamp tail lamp worklight Daily Check operation apply dielectric grease if replacing E Air filter main element Weekly Inspect repl...

Page 70: ...coolant strength seasonally pressure test system yearly Engine oil change 100 H 6 M 1000 1600 Perform a break in oil change at one month Oil filter change 100 H 6 M 1000 1600 Replace with oil change...

Page 71: ...to water mud etc J Clutches drive and driven 100 H 12 M 1000 1600 Inspect clean replace worn parts J Front wheel bearings 100 H 12 M 1000 1600 Inspect replace as needed J Brake fluid 200 H 24 M 2000 3...

Page 72: ...ease or grease conforming to NLGI No 2 such as Conoco Superlube M or Mobilegrease Special F Use Polaris Premium U Joint Lube every 500 miles before long periods of storage or after pressure washing or...

Page 73: ...for ambient temperature operation NOTE See page 111 for the part numbers of Polaris products CAUTION Mixing brands or using a non recommended oil may cause serious engine damage We recommend the use o...

Page 74: ...letely but do not lock it if equipped The dipstick must be completely seated to keep the angle and depth of the stick consistent 5 Remove the dipstick and check the oil level Maintain the oil level in...

Page 75: ...in plug and the oil tank should be clean and free of burrs nicks or scratches 5 Reinstall the drain plug and torque to 14 17 ft lbs 19 23 Nm 6 Disconnect the lower oil delivery hose and remove the scr...

Page 76: ...ase To drain remove the drain plug on the lower right side of the crankcase NOTE The sealing surfaces on the drain plug and crankcase should be clean and free of burrs nicks or scratches 13 Reinstall...

Page 77: ...he vent line 1 approximately 2I from the oil tank 2 between the end of the oil tank vent fitting and the vent line s pressure relief slit 3 2 Run the engine for 10 20 seconds 3 Remove the vent line cl...

Page 78: ...th the oil filter Using an oil filter wrench turn the filter counterclockwise to remove 9 Using a clean dry cloth clean the filter sealing surface on the crankcase 10 Lubricate the o ring on the new f...

Page 79: ...vel surface and remove the fill plug 2 Add the recommended oil as needed to bring the level to the bottom of the fill plug hole threads 3 Reinstall the fill plug Torque to 22 ft lbs 30 Nm Oil Change T...

Page 80: ...the ATV on a level surface 2 Remove the fill plug 2 and view the oil level 3 Add the recommended gearcase oil as needed to bring the level to the bottom of the fill hole threads 4 Reinstall the fill...

Page 81: ...ATV behind the footwell The transmission drain plug 3 is located on the bottom left hand side of the gearcase Oil Check 1 Remove the footwell see page 85 2 Remove the fill plug and check the oil leve...

Page 82: ...rt the measuring object into the fill plug hole with the short end pointing downward Guide the object at a slight angle downward and to the left approximately two inches 5 cm into the left side of the...

Page 83: ...ns for the freeze protection required in your area Any time the cooling system has been drained for maintenance or repair replace the coolant If the recovery bottle has run dry the level in the radiat...

Page 84: ...y system The recovery system components are the recovery bottle radiator filler neck radiator pressure cap and connecting hose As coolant operating temperature increases the expanding heated excess co...

Page 85: ...an lead to early brake fade and the possibility of accident or severe injury After opening a bottle of brake fluid always discard any unused portion 1 Always keep brake fluid at an adequate level see...

Page 86: ...E Pads should be changed when worn to 3 64 1 cm Auxiliary Brake The auxiliary brake system is intended to be used as a backup for the main brake system Should the main system fail the rear brake can b...

Page 87: ...8 to 1 4 toe out 1 Set the handlebars in a straight ahead position NOTE The steering frog can be used as an indicator of whether the handlebars are straight The frog should always point straight back...

Page 88: ...the side panel from the grommet 3 Pull the panel downward and rearward to remove it from the ATV 4 Reinstall the side panel by reversing the removal procedure Footwell Removal 1 Remove the four screw...

Page 89: ...talled properly Always replace tires when the tread depth measures 1 8 3 cm or less Tire Tread Depth Always replace tires when tread depth is worn to 1 8 3 cm or less See illustration Front Wheel Hub...

Page 90: ...t have a cotter pin installed See your Polaris dealer 2 Place the wheel on the wheel hub with the valve stem toward the outside and the rotation arrows on the tire pointing toward forward rotation 3 I...

Page 91: ...se 1 To access the breather filter 3 remove the left side panel as outlined on page 85 The breather filter is on the hose that runs between the engine and air box 2 Remove the clamps and pull the filt...

Page 92: ...to skin Allow lamps to cool before servicing Headlight Lamp Replacement 1 Remove the two screws on the lower front corners of the headlight pod 2 Remove the screw from the rear of the pod 3 Lift the...

Page 93: ...and turn the headlight switch to high beam 4 Observe the headlight aim on the wall The most intense part of the headlight beam should be two inches 5 1 cm below the mark on the wall NOTE Include rider...

Page 94: ...e wiring harness 5 Use a small screwdriver to remove the o rings from the headlight mounting tabs 6 Pull the headlight housing up to release it from the locking tabs 7 Lift the adjusting knob up to re...

Page 95: ...the new headlamp 3 Reinstall the harness assembly into the headlight assembly 4 Turn the headlight harness clockwise to secure the headlamp Taillight Brakelight Worklight Lamp Replacement 1 Remove the...

Page 96: ...is gray tan or light brown There will be few combustion deposits The electrodes are not burned or eroded This indicates the proper type and heat range for the engine and the service NOTE The tip shoul...

Page 97: ...it if water is present Filter replacement is required if water intrusion is evident 3 Turn the fuel valve off 4 Remove the spark plug 5 Loosen the carburetor drain screw 1 6 Turn the engine over seve...

Page 98: ...nder the vehicle while it s inclined 1 Remove the arrestor clean out plug 1 from the bottom of the muffler 2 Place the transmission in PARK and start the engine 3 Purge carbon from the system by momen...

Page 99: ...above the engagement speed of 1200 1400 RPM However in high range at 3 MPH 5 KPH the engine would be running at only 1500 RPM Whenever operating this close to the engagement speed the engine may be r...

Page 100: ...nded maintenance procedures See your dealer as outlined in the owner s manual This PVT system is intended for use on Polaris products only Do not install it in any other product Always make sure the P...

Page 101: ...lean shop towels Coat the terminals with dielectric grease or petroleum jelly Be careful not to allow cleaning solution or tap water into a conventional battery WARNING Battery electrolyte is poisonou...

Page 102: ...ry holder 2 With conventional batteries install the battery vent tube sealed batteries do not have a vent tube NOTE The vent tube must be free of obstructions and securely installed If not battery gas...

Page 103: ...necting or disconnecting battery cables can result in an explosion and cause serious injury or death When removing the battery always disconnect the negative black cable first When reinstalling the ba...

Page 104: ...lode causing severe injury or death Always watch charging times carefully Stop charging if the battery becomes very warm to the touch Allow it to cool before resuming charging NOTE Always verify batte...

Page 105: ...water spots Avoid the use of harsh cleaners which can scratch the finish NOTE If warning and safety labels are damaged contact your Polaris dealer for free replacement CAUTION High water pressure may...

Page 106: ...ent or Polaris Fuel Stabilizer Follow the instructions on the container for the recommended amount Carbon clean will also reduce the possibility of bacterial growth in the fuel system Allow 15 20 minu...

Page 107: ...il Alternative to Using Fogging Oil If you choose not to use Polaris Fogging Oil perform the following procedure 1 Treat the fuel system with Polaris Carbon Clean following the instructions on the can...

Page 108: ...ily by using Polaris Battery Tendert charger PN 2871076 or by charging about once a month to make up for normal self discharge Battery Tendert can be left connected during the storage period and will...

Page 109: ...key to prevent loss during transporting 2 Place the transmission in PARK and lock the parking brake 3 Turn the fuel valve off and be sure the fuel cap oil cap and seat are installed securely 4 Always...

Page 110: ...djuster block tightening bolts can cause limited steering or loosening of the handlebars resulting in loss of control and possible serious personal injury or death Follow the adjustment procedures exa...

Page 111: ...e required for operation above 6 000 feet and temperatures below 40 degrees F 4 degrees C If the engine idle speed is not satisfactory and all other conditions are favorable the carburetor can be adju...

Page 112: ...le adjuster sleeve 2 Loosen the adjuster locknut 3 2 Turn the adjuster until 1 16 to 1 8 freeplay is achieved at the thumb lever NOTE While adjusting freeplay be sure to flip the throttle lever back a...

Page 113: ...110 NOTES...

Page 114: ...Hub Fluid 8 oz 2872277 Premium Demand Drive Hub Fluid 2 5 gal Grease Specialized Lubricants 2871322 Premium All Season Grease 3 oz cartridge 2871423 Premium All Season Grease 14 oz cartridge 2871460...

Page 115: ...ng Use low range only Stuck in mud or snow Shift the transmission to low range and carefully use fast aggressive throttle application to engage clutch WARNING Excessive throttle may cause loss of cont...

Page 116: ...Turn the fuel valve on Old or non recommended fuel Replace with new fuel Fouled or defective spark plug s Inspect plug s replace if necessary No spark to spark plug Inspect plug s verify stop switch i...

Page 117: ...e ignition connections Check all connections and tighten Water present in fuel Replace with new fuel Low battery voltage Recharge battery to 12 5 VDC Kinked or plugged fuel vent line Inspect and repla...

Page 118: ...t fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfunction See your Polaris dealer Electronic throttle control malfunction See your Polaris...

Page 119: ...rance 11 in 27 9 cm Dry Weight 715 lbs 324 kg Minimum Turning Radius 65 in 165 cm Fuel Capacity 4 25 gal 16 l Engine Oil Capacity 2 qts 1 9 l Coolant Capacity 2 25 qts 2 13 l Engine EH460PLE010 Displa...

Page 120: ...avel Rear Suspension Progressive Rate with 9 5 24 1 cm of travel Shock Adjustment Rear Spring Preload Adjust Headlight 1 Single Beam on Headlight Pod 50 w 2 Single Beam on Bumper 27 w Taillights 8 26...

Page 121: ...Clearance 11 25 in 28 6 cm Dry Weight 715 lbs 324 kg HO 722 lbs 327 kg New Break Up Minimum Turning Radius 65 in 165 cm Fuel Capacity 4 25 gal 16 l Engine Oil Capacity 2 qts 1 9 l Coolant Capacity 2...

Page 122: ...l Rear Suspension Progressive Rate with 9 5 24 1 cm of travel Shock Adjustment Rear Spring Preload Adjust Headlight 1 Single Beam on Headlight Pod 50 w 2 Single Beam on Bumper 27 w Taillights 8 26 w B...

Page 123: ...75 in 128 9 cm Ground Clearance 11 25 in 28 6 cm Dry Weight 756 lbs 343 kg Minimum Turning Radius 71 5 in 181 6 cm unloaded Engine Oil Capacity 2 qts 1 9 l Coolant Capacity 3 2 qts 3 l Engine EH0680LE...

Page 124: ...cm of travel Shock Adjustment Rear Spring Preload Adjust Headlight 1 Single Beam on Headlight Pod 50 w 2 Single Beam on Grill 27 w Taillights 8 26 w Brake Light 26 9 w Instrument Cluster LCD Jetting...

Page 125: ...gistration Form must be completed by your dealer and submitted to Polaris within ten days Upon receipt of this registration Polaris will record the registration for warranty THE PURCHASER MUST COMPLET...

Page 126: ...rosion or defects in parts components or the ATV due to fire explosions or any other cause beyond Polaris control This warranty does not cover the use of unauthorized lubricants chemicals or fuels tha...

Page 127: ...e your original selling dealer however you may use any Polaris Servicing Dealer to perform warranty service Please work with your dealer to resolve any warranty issues Should your dealer require any a...

Page 128: ...ling within the country where your vehicle was purchased Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle Outside the Co...

Page 129: ...d outside of the country where it was pur chased and you have not followed the procedure set out above your vehicle will no longer be eligible for warranty or service bulletin cover age of any kind Ve...

Page 130: ...of any defective materials components or products THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY POLARIS SHALL HAVE NO LIABIL...

Page 131: ...128 MAINTENANCE LOG Use the following chart to record periodic maintenance DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 132: ...129 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Page 133: ...ntrol System 63 D Diagnostic Mode Instrumentation 43 44 Drivetrain Break in 46 Driving Downhill 57 Driving in Reverse 61 D Driving on Slippery Surfaces 54 Driving Over Obstacles 60 Driving Procedures...

Page 134: ...n Center 41 44 S Safe Riding Gear 10 Safety Decals and Locations 6 9 Safety Training 11 Setting the Parking Brake 35 Severe Use 64 Side Panel Removal 85 Sidehilling 56 Spark Arrestor 95 Spark Plugs 93...

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