Polaris 2002 Sportsman 6x6, Owner'S Manual

Page: 79 / 131

76
MAINTENANCE AND LUBRICATION
Periodic Maintenance Schedule
Item Hours or
Odometer
Frequency Remarks
J
Valve Clearance 100 hrs 12 months Inspect/Adjust
J
Fuel System 100 hours 12 months Check for leaks at tank cap, lines, fuel
valve, filter, pump and carburetor. Re-
place lines every two years.
J
Fuel Filter 100 hrs 12 months Replace annually
Radiator 100 hrs 12 months Inspect/clean external surface
Cooling System hoses 100 hrs 12 months Inspect
Engine Mounts 100 hrs 12 months Inspect
Spark arrestor 100 hrs 12 months Clean out
Spark Plug 100 hrs 12 months Inspect--replace if necessary
"
Front hubs/fluid change 100 hrs 12 months
J
Clutches (drive and driven) 100 hrs 12 months Inspect, clean
J
Shift selector box 200 hrs 24 months Change lubricant every two years
J
Brake fluid 200 hrs 24 months Change every two years
Headlight Aim As required As required Adjust if necessary
J
Toe adjustment As required As required Periodic inspection, adjust when parts
are replaced
Recoil housing As required As required Drain moisture out after riding in water
Idle Speed As Required As Required Adjust