Plymovent FLEX-3 Installation And User Manual Download Page 9

0507270010/020821/D Flex-3 | Flex-4 | UltraFlex-3 | UltraFlex-4 

8

•  Start welding.
•  If desired, partly close the throttle valve to adjust the 

airflow.

•  When the welding position changes, move the hood to the 

correct position in relation to the weld.

• 

Turn off the connected extraction device approx. 20 

seconds after finishing welding

13

.

B

A

B

A

A = max. 480 mm (19 in.)

B = > 480 mm (19 in.)

Fig. 5.2 

Correct position of the hood

MAINTENANCE

6.1 

Periodic maintenance

The product has been designed to function without 

problems for a long time with a minimum of 

maintenance. In order to guarantee this some simple, regular 

maintenance and cleaning activities are required which are 

described in this chapter.

WARNING!

Overdue maintenance can cause fire. 

The indicated maintenance intervals can vary depending on 

the specific working and ambient conditions. Therefore we 

recommend to thoroughly inspect the complete product once 

every year beside the indicated periodic maintenance. For this 

purpose contact your supplier.

Component

Action

Frequency: 

every X 

months

X=3

X=6

General

Outside of 

the arm

Clean with a non-aggressive detergent X

Flexible hoses Check for cracks or damages. Replace 

if necessary

X

Inside of the 

arm

Clean thoroughly

X

Throttle valve Check the functioning

X

Hood hinge

Check the horizontal and vertical 

movement of the hood. If necessary, 

clean the hood hinge or adjust the 

friction; refer to paragraph 6.2.1

X

13.  If you have an automatic start/stop (WL-AST or WCS), the extraction device 

will stop automatically after a certain stop delay

Component

Action

Frequency: 

every X 

months

X=3

X=6

Rotating 

hinge

Lubricate the axle; refer to paragraph 

6.3

X

Steel cables

Check for wear

X

Flex-3 | Flex-4

Hinge points

Check and lubricate; refer to Fig. IV 

(C) on page 13

X

Middle hinge

Check the friction. Adjust if necessary; 

refer to Fig. IV (A) on page 13

X

UltraFlex-3 | UltraFlex-4

Hinge points

Check and lubricate; refer to Fig. V 

(C) on page 14

X

Steel cable 

near the 

BalanceWheel

Check and lubricate; refer to Fig. V 

(B) on page 14

X

Balance 

construction

Check the balance of the extraction 

arm. Adjust if necessary; refer to Fig. 

V (A) on page 14

X

6.2 

Balance system

If the extraction arm, or a part of it, does not stay in the 

desired position, you must adjust the friction and/or balance 

system.

To examine and adjust the balance system, do the following.

Fig. 6.1

•  Pull the arm (including the hood) into a horizontal position.
•  Fold the arm.
•  Move the arm and hood up and down, left and right in 

straight and folded position.

A

B

C

A

B

C

Arm on mobile unit

A

B

C

A

B

C

Arm on wall brackets

Fig. 6.1 

Arm in horizontal position

In case you can easily move the entire arm 

(incl. the hood) and it stays in any position, 

the balance system is correctly adjusted.

For adjustment of the extraction hood (C): 
•  proceed with paragraph 

6.2.1

For adjustment of the arm section (hood side) (B):
•  proceed with paragraph 

6.2.2

For adjustment of the arm section (wall/unit side) (A):
•  proceed with paragraph 

6.2.3

Summary of Contents for FLEX-3

Page 1: ...www plymovent com Flexible extraction arm FLEX 3 FLEX 4 ULTRAFLEX 3 ULTRAFLEX 4 Installation and user manual EN...

Page 2: ...r installation use maintenance and repair of the product mentioned on the cover page of this document This publication is to be used for the standard model of the product of the type given on the cove...

Page 3: ...ns among other things the following data product name serial number 1 2 General description The Ultra Flex is a flexible extraction arm with a rotatable hood RotaHood that is 360 rotatable The hood co...

Page 4: ...th the manual and observe all instructions and directions given Do not change the order of the steps to perform Keep the manual with the product Users The use of this product is exclusively reserved t...

Page 5: ...the work area Check the working environment Do not allow unauthorised persons to enter the working environment Protect the product against water and humidity Make sure the room is always sufficiently...

Page 6: ...rubber seal B around the rotating hinge C Fold back 2 3 of the seal Put the flexible hose6 around the rotating hinge C Make sure that at least one metal ring of the hose covers the ridges of the rota...

Page 7: ...hinge C of the extraction arm and install them both on the hanging adapter B with the bolts and nuts For this purpose use the two indicated mounting holes A 8 Supplied with the wall brackets NMB 9 Sup...

Page 8: ...ection Make sure that at least one metal ring of the hose covers the ridges of the tube Slide the other side of the hose over the rim of the hood Make sure that at least one metal ring of the hose cov...

Page 9: ...iction refer to paragraph 6 2 1 X 13 If you have an automatic start stop WL AST or WCS the extraction device will stop automatically after a certain stop delay Component Action Frequency every X month...

Page 10: ...the flexible hose of the middle hinge When it is done install the hose and make the connections airtight with the rubber seals Flex arms Fig 6 3 also refer to Fig 6 1B Pull the arm including the hood...

Page 11: ...ve the hood in the desired position Too much friction Entire arm both arm sections falls down Arm does not stay in the desired position Spring tension too low Increase the spring tension of the hinge...

Page 12: ...ANNEX Fig I Product combinations MOBILE use STATIONARY use Extraction arm Flex 3 Flex 3 Flex 4 Flex 4 UltraFlex 3 UltraFlex 3 UltraFlex 4 UltraFlex 4 Extension crane NEC 2 NEC 2 EXT NEC 4 Wall bracke...

Page 13: ...lex wall brackets 5 m B A 4 m 3 m 2 m 1 m 0 m 4 m 3 m 2 m 1 m 0 m 6 m 5 m B A 4 m 3 m 2 m 1 m 0 m 0 m 1 m 2 m 3 m 4 m 4 5 m A Flex 3 UltraFlex 3 B Flex 4 UltraFlex 4 Fig III Pressure drop 0 200 400 60...

Page 14: ...0507270010 020821 D Flex 3 Flex 4 UltraFlex 3 UltraFlex 4 13 ANNEX Fig IV Maintenance points Flex 3 Flex 4 B A B C Adjustment Lubricating grease Lubricating oil...

Page 15: ...0507270010 020821 D Flex 3 Flex 4 UltraFlex 3 UltraFlex 4 14 ANNEX Fig V Maintenance points UltraFlex 3 UltraFlex 4 A B A B C Adjustment Lubricating grease Lubricating oil...

Page 16: ...1230 0000110344 9880020010 5x 9823000100 9823000990 9823000000 9823003000 9824000050 0000102292 0000102307 0000102313 0000110346 9880020030 5x 0801800090 0801850090 0000102408 2x 0000102296 0000102309...

Page 17: ...aHood HD complete 9823003000 RotaHood HD complete 9824000010 Hinge set RotaHood incl protection cover 9824000040 Friction clamp Flex complete 9824000050 Rotating hinge Ultra Flex 9824000100 Rubber pro...

Page 18: ...9880020010 5x 9823000100 9823000990 9823000000 9823003000 9824000050 0000102292 0000102307 0000102313 0000110346 9880020030 5x 0801800090 0801850090 0000102408 2x 9824000010 0000300188 9820060020 0000...

Page 19: ...mplete 9823003000 RotaHood HD complete 9824000010 Hinge set RotaHood incl protection cover 9824000050 Rotating hinge Ultra Flex 9824000100 Rubber protection cover hood hinge 9824000170 Middle hinge Ul...

Page 20: ...www plymovent com 0507270010 020821 D Flex 3 Flex 4 UltraFlex 3 UltraFlex 4...

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