Plymovent FLEX-3 Installation And User Manual Download Page 3

0507270010/020821/D Flex-3 | Flex-4 | UltraFlex-3 | UltraFlex-4 

2

PREFACE

Using this manual

This manual is intended to be used as a work of reference for 

professional, well trained and authorised users to be able to 

safely install, use, maintain and repair the product mentioned 

on the cover of this document.

Pictograms and symbols

The following pictograms and symbols are used in this manual:

TIP

Suggestions and recommendations to simplify 

carrying out tasks and actions.

ATTENTION

A remark with additional information for the user. A 

remark brings possible problems to the user’s 

attention.

CAUTION!

Procedures, if not carried out with the necessary 

caution, could damage the product, the workshop or 

the environment. 

WARNING!

Procedures which, if not carried out with the 

necessary caution, may damage the product or 

cause serious personal injury. 

WARNING!

Fire hazard! Important warning to prevent fire. 

WARNING!

Explosion hazard! Important warning to prevent 

explosions. 

Personal protective equipment (PPE)

Instruction to use respiratory protection when you 

do service, maintenance and repair jobs, as well as 

during functional testing. We recommend to use a 

half-face respirator according to EN 149:2001 + 

A1:2009, class FFP3 (Directive 89/686/EEC).

Personal protective equipment (PPE)

Instruction to use protective gloves when you do 

service, maintenance and repair jobs.   

Text indicators

Listings indicated by “-” (hyphen) concern enumerations. 

Listings indicated by “•” (bullet point) describe steps to 

perform. 

INTRODUCTION

1.1 

Identification of the product

The identification plate contains, among other 

things, the following data:

 

- product name

 

- serial number

1.2 

General description

The (Ultra)Flex is a flexible extraction arm with a rotatable 

hood 

RotaHood

, that is 360° rotatable. The hood contains a 

throttle valve and a focus extraction spoiler that directs the air 

into the hood.

There are two types of arms:

1.2.1  Flex-3 | Flex-4

These arms are provided with the 

EasyLift

 advanced friction 

system for light, user-friendly positioning of the arm.

1.2.2  UltraFlex-3 | UltraFlex-4

These arms are provided with the 

BalanceWheel

 spring 

balance system for ultra-light, user-friendly positioning of the 

arm.

1.3 

Options and accessories

For more ease of use you can select one of the following 

accessories:

 

- WL | Working light

 

- WL-AST | Working light + automatic start/stop

 

- WCS | Welding cable sensor

1.4 

Product combinations

The (Ultra)Flex arms are suitable for mobile and 

stationary welding fume extraction systems.

Refer to Fig. I on page 11 for details.

They are also suitable for use in central fume extraction 

systems

1

1.5 

Technical specifications

Refer to the available product data sheets 

for detailed product specifications.

Physical dimensions and properties

Arm length:

 

- Flex-3 | UltraFlex-3

 

- Flex-4 | UltraFlex-4

 

- 3 m

 

- 4 m

Diameter

Ø 203 mm

Material:

 

- tubes and hood

 

- polypropylene copolymere with 

UV stabilization

 

- hoses

 

-

glass fibre reinforced PVC + 

metal springs

Weight:

 

- Flex-3 | UltraFlex-3

 

- Flex-4 | UltraFlex-4

 

- 15 kg

 

- 17 kg

Performance

Recommended airflow

max. 1600 m³/h

1.6 

Working reach

Refer to Fig. II on page 12.

1.7 

Pressure drop

Refer to Fig. III on page 12.

1.8 

Ambient and proces conditions

Process temperature:

 

- min.

 

- nom.

 

- max.

 

- 5°C (41°F)

 

- 20°C (68°F)

 

- 45°C (113°F)

Max. relative humidity

80%

Outdoor use allowed

no

1.

  Systems with a central extraction duct, with or without filtration

Summary of Contents for FLEX-3

Page 1: ...www plymovent com Flexible extraction arm FLEX 3 FLEX 4 ULTRAFLEX 3 ULTRAFLEX 4 Installation and user manual EN...

Page 2: ...r installation use maintenance and repair of the product mentioned on the cover page of this document This publication is to be used for the standard model of the product of the type given on the cove...

Page 3: ...ns among other things the following data product name serial number 1 2 General description The Ultra Flex is a flexible extraction arm with a rotatable hood RotaHood that is 360 rotatable The hood co...

Page 4: ...th the manual and observe all instructions and directions given Do not change the order of the steps to perform Keep the manual with the product Users The use of this product is exclusively reserved t...

Page 5: ...the work area Check the working environment Do not allow unauthorised persons to enter the working environment Protect the product against water and humidity Make sure the room is always sufficiently...

Page 6: ...rubber seal B around the rotating hinge C Fold back 2 3 of the seal Put the flexible hose6 around the rotating hinge C Make sure that at least one metal ring of the hose covers the ridges of the rota...

Page 7: ...hinge C of the extraction arm and install them both on the hanging adapter B with the bolts and nuts For this purpose use the two indicated mounting holes A 8 Supplied with the wall brackets NMB 9 Sup...

Page 8: ...ection Make sure that at least one metal ring of the hose covers the ridges of the tube Slide the other side of the hose over the rim of the hood Make sure that at least one metal ring of the hose cov...

Page 9: ...iction refer to paragraph 6 2 1 X 13 If you have an automatic start stop WL AST or WCS the extraction device will stop automatically after a certain stop delay Component Action Frequency every X month...

Page 10: ...the flexible hose of the middle hinge When it is done install the hose and make the connections airtight with the rubber seals Flex arms Fig 6 3 also refer to Fig 6 1B Pull the arm including the hood...

Page 11: ...ve the hood in the desired position Too much friction Entire arm both arm sections falls down Arm does not stay in the desired position Spring tension too low Increase the spring tension of the hinge...

Page 12: ...ANNEX Fig I Product combinations MOBILE use STATIONARY use Extraction arm Flex 3 Flex 3 Flex 4 Flex 4 UltraFlex 3 UltraFlex 3 UltraFlex 4 UltraFlex 4 Extension crane NEC 2 NEC 2 EXT NEC 4 Wall bracke...

Page 13: ...lex wall brackets 5 m B A 4 m 3 m 2 m 1 m 0 m 4 m 3 m 2 m 1 m 0 m 6 m 5 m B A 4 m 3 m 2 m 1 m 0 m 0 m 1 m 2 m 3 m 4 m 4 5 m A Flex 3 UltraFlex 3 B Flex 4 UltraFlex 4 Fig III Pressure drop 0 200 400 60...

Page 14: ...0507270010 020821 D Flex 3 Flex 4 UltraFlex 3 UltraFlex 4 13 ANNEX Fig IV Maintenance points Flex 3 Flex 4 B A B C Adjustment Lubricating grease Lubricating oil...

Page 15: ...0507270010 020821 D Flex 3 Flex 4 UltraFlex 3 UltraFlex 4 14 ANNEX Fig V Maintenance points UltraFlex 3 UltraFlex 4 A B A B C Adjustment Lubricating grease Lubricating oil...

Page 16: ...1230 0000110344 9880020010 5x 9823000100 9823000990 9823000000 9823003000 9824000050 0000102292 0000102307 0000102313 0000110346 9880020030 5x 0801800090 0801850090 0000102408 2x 0000102296 0000102309...

Page 17: ...aHood HD complete 9823003000 RotaHood HD complete 9824000010 Hinge set RotaHood incl protection cover 9824000040 Friction clamp Flex complete 9824000050 Rotating hinge Ultra Flex 9824000100 Rubber pro...

Page 18: ...9880020010 5x 9823000100 9823000990 9823000000 9823003000 9824000050 0000102292 0000102307 0000102313 0000110346 9880020030 5x 0801800090 0801850090 0000102408 2x 9824000010 0000300188 9820060020 0000...

Page 19: ...mplete 9823003000 RotaHood HD complete 9824000010 Hinge set RotaHood incl protection cover 9824000050 Rotating hinge Ultra Flex 9824000100 Rubber protection cover hood hinge 9824000170 Middle hinge Ul...

Page 20: ...www plymovent com 0507270010 020821 D Flex 3 Flex 4 UltraFlex 3 UltraFlex 4...

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