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Plum MacBAT 5 User Manual Download Page 120

I-3 

MacBAT 5 

–

 USER GUIDE. Version 1.0 

 

Intrinsically  safe  barrier  with  separated  transmission  and  power 
supply circuits. Readout from devices located in explosive hazardous 
zone. Simple assembly on DIN rail. RS-485 standard. Guaranteed 
continuity of devices readout.

 

 

Communication  interface  OptoBTEx  is  a  wireless  data  transmitter 
with  IEC  62056-21  compatible  devices.  The  transmission  is 
performed  via  Bluetooth  2.1+EDR  Class  2  for  Android  devices 
(smartphones,  tablets).  It  also  has  ability  to  for  wired  USB 
communication via microUSB cable. 

 

Summary of Contents for MacBAT 5

Page 1: ...r This User Guide document is only an annex to the main document MacBAT 5 User manual Implicitly read the user manual where all necessary information also information regarding safety are included User Guide is only a supporting document includes only selected information useful during device installation configuration and maintenance ...

Page 2: ...ii MacBAT 5 USER GUIDE Version 1 0 MAIN MENU SAFETY A EXPLOITATION D SERVICE G TECHNICAL DATA B SETTINGS E MAINTENANCE H INSTALLATION C DATA READOUT AND CONFIGURATION F ACCESSORIES I ...

Page 3: ...iii MacBAT 5 USER GUIDE Version 1 0 TABLE OF CONTENTS A 2 A 3 A 4 A 5 A 8 B 2 B 3 B 4 B 5 B 9 B 11 B 13 B 15 B 16 C 2 C 4 C 5 C 6 C 11 C 13 C 16 C 17 C 18 C 19 C 21 ...

Page 4: ...iv MacBAT 5 USER GUIDE Version 1 0 D 2 D 3 D 5 D 6 D 7 E 2 E 3 E 4 E 5 E 6 E 9 E 10 E 11 E 12 E 13 E 14 E 15 E 16 E 17 F 2 F 3 F 5 F 8 F 12 F 13 F 14 F 15 ...

Page 5: ...v MacBAT 5 USER GUIDE Version 1 0 F 26 F 27 F 28 F 29 F 30 G 2 G 3 G 4 H 2 H 4 I 2 ...

Page 6: ...A 1 MacBAT 5 USER GUIDE Version 1 0 MAIN MENU ...

Page 7: ... and must be stored within the immediate vicinity of the device and be accessible to installation service maintenance and cleaning personnel at all times The graphic illustrations used in this guide serve as a visual representation of the described processes and are therefore not necessarily to scale and may deviate from the actual design of the device This mark is related to the significant secur...

Page 8: ...guration of MacBAT 5 Kit mounting kit mounting plate adjusted to install MacBAT 5 in both version with its usage to the gas pipe Extension module EM 1 EM 2 or EM 2Ex extension modules for extending the functionalities of MacBAT 5 EVC Interface transmission interface for the RS485 communication between the PC and EVC Optical head Optical Interface according to IEC 62056 to read the EVC through infr...

Page 9: ...possible parameters in MacBAT 5 DP table along with events list and description MacBAT 5 Default ModBUS map document with listed and explained every possible Modbus registers INT S3 user manual manual for the INT S3 which is the signal barrier also utilizing functionality of external power supply source for MacBAT 5 OptoBTEx user manual optical interface for readout and communication Documents not...

Page 10: ...in the interior Protection rating does not depend on the spaces Metal thimbles are galvanically connected and can be installed fully not grounded or fully grounded This must be considered during the installation Person installing the device is responsible for examination of continuity of safety connections Avoid impacts or scratching the housing Risk of ignition It is forbidden to open the housing...

Page 11: ...and wires must be rigidly attached to avoid their loose hanging and mechanical damage Cables of intrinsically safe circuits must have blue insulation Shielding of the cable must be connected to the cable gland This way provides the grounding of the MacBAT 5 in vincinity of the device When using measurement transducers shielding of it must be insulated Cables used for connection must have round sec...

Page 12: ...nclosure To install MacBAT 5 on the gas meter it is required to use relevant cables to these used in gas meter Before the installation familiarize with technical documentation of gas meter which contains detailed information about installation conditions and cables types It is forbidden to install the device in vicinity of strong magnetic fields All products bearing this symbol are waste electrica...

Page 13: ...low document unauthorized changes and modifications in the device assembly can cause loss of intrinsically safe metrological characteristics radio characteristics of the device Removal of any sealing causes loss of metrology intrinsically safe and radio characteristics and warranty MID Directive 2014 32 EU of the European Parliament and of the Council of 26 February 2014 on the harmonisation of th...

Page 14: ...B 1 MacBAT 5 USER GUIDE Version 1 0 MAIN MENU ...

Page 15: ...ored and supervised by MacBAT 5 using the integrated circuits for inputs and outputs what makes MacBAT 5 fully equipped steering device with functionality of data logger Communication with the device is enabled through the internal optional modem in the 4G 3G 2G technologies as well as NB IoT and LTE Cat M Serial communication is available through 2xRS485 or 1xRS485 and optional 1xRS232 serial por...

Page 16: ...00 temperature sensor 50mm fixed or adjustable 140 180mm Optional internal modem Dedicated mounting plate ALUMINIUM Features MID declaration of conformity Up to 2 pressure sensors internal or external Pt1000 temperature sensor 50mm fixed or adjustable 140 180mm Optional internal modem Dedicated mounting plate Full numeric keyboard Internal chamber backlight Piano black details Not every combinatio...

Page 17: ...ands Depth 77mm 93mm Weight 1 3kg 3 5kg ENVIRONMENTAL CONDITIONS Housing ingress protection IP66 for outdoor installations Environmental temperatures range 25 C to 70 C using SAFT LS33600 or TADIRAN SL2780 battery Od 25 C do 70 C using EVE 34165 batteries Electric and magnetic conditions resistance M2 unit can be installed in places exposed for vibrations and flickers E2 unit can be installed in p...

Page 18: ...cols MODBUS RTU MODBUS TCP in version with internal modem MODBUS RTU MASTER MODE GAZMODEM GAZMODEM MASTER MODE Other protocols can be used on request DEVICE POWERING EVC battery Voltage 3 6V General capacity 17Ah Type SAFT LS33600 environmental temperature range available 25 to 70 C degrees Type EVE ER34615 environmental temperature range available 25 to 50 C degrees Battery amount 1 to supply EVC...

Page 19: ...IIA Power supply source for MacBAT 5 UIN 5 7V Enabling EVC functionalities requiring external power supply frequency mode of digital output 1s measurement cycle HF pulse inputs Safety barrier for signals from outside of the hazardous zone o RS485 port separation enabling the transmission from equipment installed out of the Ex Zone o Digital outputs separation transmitting signals from MacBAT 5 dig...

Page 20: ...uency output max output frequency 5000Hz frequency related to values of flowrate base flowrate pressure etc Mode available using external powering o 4 outputs with possibility to release pulses basing on increments on counters Vb Vm E etc o Binary outputs configurable in NO NC mode to release pulse in alarm conditions ...

Page 21: ...ata registration Periodic registration configurable period from 1 to 60 minutes Memory horizon 36000 records over 4 years 60 min period Measurement cycle every 6 60 seconds when supplied from battery every 1 60 seconds when supplied from INT S3 Hourly data 11500 records over 16 months Daily data 1400 records about 4 years Monthly data about 450 records Periodic data 2 configurable period by defaul...

Page 22: ...etailed Composition AGA8 G1 AGA8 G2 AGA NX 19 mod constant compression factor K1 Range of temperatures for algorithms Pressure measurement range bar Calculation methods SGERG 88 AGA8 G1 AGA8 G2 AGA8 92DC AGA NX19 mod Tmin T Tmax Tmin T Tmax Tmin T Tmax 0 8 6 25 C 20 C 65 C 30 C 20 C 70 C 30 C 17 5 C 65 C 0 8 10 N A 2 10 4 20 7 35 10 C 27 5 C 65 C 4 70 10 70 10 100 20 100 MAXIMUM PERMISSIBLE ERRORS...

Page 23: ...UTS ACCURACY Primary pressure sensor p1 accuracy 20o C 3o C 25 70O C 0 2 of measured value 0 5 of measured value Secondary pressure sensor p2 accuracy 0 4 of measuring range Temperature sensor T accuracy 20o C 3o C 25 70O C 0 1 of measured value 0 2 of measured value ...

Page 24: ...oup IIB Lo 200µH Co 25µF External DIGITAL SENSOR Terminals 10 VOUT to 9 GND Uo 6 51V Io 0 29A Po 0 47W Li 0 Ci 0 Gas Group IIA Lo 2mH Co 500µF Gas Group IIB Lo 1mH Co 25µF Outputs DIGITAL OUTPUTS Terminals 11 DO1 12 DO2 13 DO3 14 DO4 Ui 15V Ii 0 123A Pi 0 33W Li 0 Ci 0 Uo 6 51V Gas Group IIA Lo 18mH Co 7µF Gas Group IIB Lo 10mH Co 1 7µF Contact inputs Terminals 16 DI1 18 DI2 20 DI3 22 DI4 24 DI5 t...

Page 25: ...Co 100µF Gas Group IIB Lo 400mH Co 13µF Input SCR ENCODER Terminals 30 DI8 29 DI8 to GND Uo 9 6V Io 0 021A Po 0 48W Li 0 Ci 0 Gas Group IIA Lo 2mH Co 500µF Gas Group IIB Lo 1mH Co 25µF Sensor Pt1000 Terminals 32 I 31 I 34 U 33 U to GND Ui 6 51V Li 0 Ci 250nF External pressure sensor Terminal 36 PS1 38 PS2 40 PS3 37 PS4 39 PS5 to 35 GND Ui 6 51V Li 0 Ci 200nF ...

Page 26: ... MID DIRECTIVE CONFORMITY MID required label with data such as Device serial number CE marking MID marking with year of issuing conformity Notification unit number MID certificate name Production number date Label 1 is designed for the aluminium housing type Label 2 is for polycarbonate Missing information on second plate are provided on the front of MacBAT 5 LABELS IN OTHER DEVICES Information on...

Page 27: ...ocated on the top of the device ATEX INFORMATION LABELS ATEX label designed for polycarbonate variant of the housing information about not rubbing the housing ATEX required data such as Ex classification No of ATEX certificate Special usage conditions Name and address of the manufacturer ATEX label designed for aluminium variant of the housing ...

Page 28: ...vice MID required seal Holographic seal with the EN12405 1 standard which it refers to Damaged or missing one of these seals is the factor causing loss of MID conformity check Manufacturer seal This seal is ensuring device was not manipulated Warranty is void when this sticker is removed When the device is not assembled and certified with the MID conformity check all seals from above are replaced ...

Page 29: ...BAT 5 USER GUIDE Version 1 0 1 Device display 2 Keypad 3 Optical Interface 4 NFC area 5 Pressure sensor port if equipped with internal 6 MID nameplate 7 Cable glands and antenna connector if equipped with modem ...

Page 30: ...C 1 MacBAT 5 USER GUIDE Version 1 0 ...

Page 31: ...C 2 MacBAT 5 USER GUIDE Version 1 0 Polycarbonate ...

Page 32: ...C 3 MacBAT 5 USER GUIDE Version 1 0 Aluminium housing dimensions ...

Page 33: ...panners and additionally one adjustable Philips screwdriver Opening and closing device housing Flat head screwdriver Releasing the buttons in device 5 terminals to lock the wire inside the terminal Tightening the screws in INT S3 to secure rigidly the wires Allen keys 5mm to tighten the device 5 to mounting plate to tighten the three way valve to the mounting plate Crimping tool Crimping tool for ...

Page 34: ...pped with modem this step is skipped Required SIM card for the device must be size of MINI SIM which complies with ETSI TS 102221 v 9 0 0 or Embedded SIM standards 1 Remove the battery B3 first from the left 2 Open the SIM tray by sliding it left and lift it 3 Place the Mini SIM card keeping its orientation 4 Close the tray slide it right and place back the battery ...

Page 35: ...unting plates separately for polycarbonate and aluminium housing Please note you are equipped with proper set Mounting plate set includes 1 Mounting plate 368x240mm 2 Plate for bottom tightening three way valve 60x60mm 3 a Spacer to adjust the levels of ports in MacBAT 5 polycarbonate pressure sensor and AZ Intec three way valve 15mm height b Spacer 18 45mm for MacBAT 5 in aluminium housing 4 a 4x...

Page 36: ...e small plate Use proper holes for various types of device Setting of the small plate for aluminium housing device Setting of the small plate for polycarbonate housing device Holding the small plate using the hand tighten preliminary the three way valve putting a spacer under it Tighten it just to keep together all the parts allowing for horizontal movement of the valve ...

Page 37: ...1 0 Remember to place the valve with one port to be directed to the left side of the plate Prepare the short edge of pipe put inside the cutting ring and the sealable nut Ultimate placing of the pipe should be as in the picture above ...

Page 38: ...ing ring and sealable nut opposite side thread to the left side of plate Align device onto plate to fit with the mounting holes with rivet nuts Use the attached screws M5x12 to attach the device to plate Remember to use proper mounting plate kit designed for the specific version of device Wrong type of the plate can cause shown incompatibilities ...

Page 39: ...the plate by connecting the device and three way valve After installation of the device on the plate slide left the three way valve until the pipe will lean on the pressure ports Tighten the sealable nuts and the three way valve putting the whole installation together ...

Page 40: ...on to have one port directed to the right You can rigidly tighten the valve to the plate in this moment 2 Tighten the pressure sensor to the port of the three way valve using Female female M12x1 5 connector or using the short pipe line attached 3 OR three way valve can be installed directly on the pressure receiving point so no need to install it on the plate at all Just attach the device ...

Page 41: ... device is equipped with internal modem Tighten the antenna in the socket ensuring it will not fall out Attached antenna has magnetic base so it can be installed on any metal element Finished installation is presented in the picture above Device is ready for connection of the pressure and measurement circuits ...

Page 42: ...ectrical circuits please remember to have the power supply disconnected before starting working with the wires preparation Cables used for intrinsically safe circuits should be driven separately with the non intrinsically safe cables Intrinsically safe cables should be attached rigidly and secured from possibility of mechanical damage It is recommended to use the cables with blue insulation Requir...

Page 43: ...e shielding over the insulation Place the formed crown over the shielding Make sure it will stuck on the cable 4 Remove the insulation over the single wires for the length around 8mm Put the insulation sleeves on the wires and use crimping tool to connect them rigidly to single wires 5 Put the cable to the terminals chamber and tighten the cable gland Remember to tighten it rigidly blocking with s...

Page 44: ... the device DO outputs LIYCY 2 10 x 0 50 mm2 max 150 m LIYCY 6 10 x 0 75 mm2 max 200 m Or paired cables LIYCY P 2 5 x 2 x 0 34 mm2 max 100 m LIYCY P 2 5 x 2 x 0 50 mm2 max 150 m LIYCY P 2 5 x 2 x 0 75 mm2 max 200 m Amount of wires required for connection 2 wires only powering the EVC and internal modem 4 wires powering the EVC and transmission on single RS485 channel 6 wires powering the EVC and t...

Page 45: ...supply 5 8 serial ports transmission terminals 9 10 digital sensor power supply currently unavailable 11 14 DO digital outputs connection 15 18 DI binary inputs 1 and 2 19 22 pulse inputs LF1 and LF2 shared with binary inputs 3 and 4 23 24 tamper switch shared with binary input 5 25 26 pulse input HF1 from gas meter shared with NAMUR digital input 27 28 pulse input HF2 from gas meter shared with N...

Page 46: ...s meter outputs socket Nie pytają cię o imię walczą z ostrym cieniem mgły After the connection please remember to configure properly the pulse inputs options type of the inputs pulse factor of the used inputs These steps are explained in PULSE INPUTS CONFIGURATION Example 1 Signal Pins MacBAT 5 LF1 1 4 19 20 LF2 2 5 21 22 TS 3 6 23 24 Example 2 Signal Pins MacBAT 5 LF1 1 4 19 20 HF1 2 5 25 26 TS 3...

Page 47: ... be going cable from terminals 2 4 6 8 When MacBAT 5 works in Ex Zone only INT S3 can be connected directly to its terminals Any other equipment must be connected to INT S3 side marked as N black terminals INT S3 requires supply voltage 10 5 30V DC Do not connect 230V mains directly to its terminals When connected to power supply B1 battery must be inserted in MacBAT 5 incessantly Work without bat...

Page 48: ...Example of connection External Module 1 additional relay and current outputs EM1 EM1 is connected to INT S3 safe side INT S3 in this moment is transparent MacBAT 5 communicates with module directly Z4 and Z5 connectors in EM1 are connected ...

Page 49: ... extension module Example of connection External Module 2 additional NAMUR inputs EM2 EM2 is connected to INT S3 safe side INT S3 in this moment is transparent MacBAT 5 communicates with module directly Connectors 1 2 5 6 9 10 13 14 are internally connected ...

Page 50: ...C 21 MacBAT 5 USER GUIDE Version 1 0 Example of connection of peripherals This can be different due to variety of configuration options available ...

Page 51: ...D 1 MacBAT 5 USER GUIDE Version 1 0 ...

Page 52: ...tery Available dividers One installed over the backup battery Just pull the divider and it will slide out the battery Divider over the main battery and modem batteries if equipped After removing the dividers please set the device time and date Please note that new devices will have Vb counter different than 0 This is related to the requirements of WELMEC Guide 7 ...

Page 53: ... on administrative level This mode is suggested while performing initial configuration after installation After the configuration it is suggested to change default access passwords lock the switch and seal it using the installers sticker seal o MET lock metrological lock which enables full access to the EVC In devices assembled without MID conformity check this switch rule is simply to secure the ...

Page 54: ...ccessfully the value Available accounts in the system with short description Producer level 9 highest level of privileges single people in Manufacturers premises has the access to this account Full unlimited access to EVC parameters Metrologist level 7 full user access Protected by MID sealing Operating on this level by the user causes loss of MID conformity check Privileges full from lower accoun...

Page 55: ... is equipped with 6 pushbuttons aluminium with 18 pushbuttons Principles of buttons Enter turning on the display moving forward in the menu confirming changes Esc turning of the display moving backward in the menu discarding changes arrows for navigation in menu Only in aluminium Numeric button for input of numeric values instead of manipulating arrows Each button action is visible on the display ...

Page 56: ...non MID Modem range icon More bars higher range This icon means modem is online but there is lack of transmission Modem turned off no transmission modem inactive Modem online transmission over modem channel is established and data transmitting is now realized Status of CFG lock Symbol can be locked or unlocked what directly represents the status of physical switch Current login level Digit can cha...

Page 57: ...t is a primary way of inputting initial configuration for the device Parameters possible to configure gas meter counter flow rate threshold pressure and temperature thresholds transmission parameters gas composition Menu is built as a multi level so entering one menu can cause forwarding to sub menu until the editable parameters will appear ...

Page 58: ...everal information related exactly to the parameter When meaning of any parameter is not clear there is possibility to show the tips of parameters by pressing Number of parameter in full parameters table Full list of parameters available in data structure Required privileges level for modification ...

Page 59: ...E 1 MacBAT 5 USER GUIDE Version 1 0 ...

Page 60: ...y in Schedules mode FULL external power supply mode connection to INT S3 or full telemetry cabinet unlimited device readout and configuration via modem or serial transmission ports o RS485 ports active all the time o Digital Outputs work in every mode refreshing rate up to 1 second o HF counters available all the time o Device measurement cycle is adjustable from 1 to 60 seconds o Modem operationa...

Page 61: ... frequency up to 60Hz cooperation with Wiegand transmitters HF High Frequency input frequency up to 5000Hz EN NAMUR Encoder input digital communication with gas meter SCR SCR absolute encoder input Principles Single position like LF1 means only this one input is used for increasing Vm counter no control input Two positions such as HF1 HF2 mean first input is used for increasing Vm counter second o...

Page 62: ...om encoder When primary gas volume input is set to EN SCR mode further modifications of Vm counter are not possible First prepare the configuration After setting the configuration connect the Encoder output to volume converter Opposite way of work may cause in significant undesirable increase of main counter Configuration procedure Set the ConfImp parameter to STOP Set Vm and V2 counters to the on...

Page 63: ...er important parameters are gas day start and gas month start To change the registration data settings Go to Main menu by pressing enter Navigate to menu Data Configuration Basics Press enter on parameter to change its value Available options Dtau samples registration period in the device memory from 1 to 60 minutes BillingHour hour of gas day start By default 6 00 BillingDay day of gas month star...

Page 64: ...re setting gas composition in a next step All of them except AGA8 92DC require basically simplified gas composition If there is no simplified gas composition for each of them it is possible to use full gas composition instead if provided In order to switch the gas composition from simplified to full it is necessary to perform action Go to Main menu by pressing enter Navigate to menu Gas and conver...

Page 65: ...gramming of parameters values such as calorific value Hs and relative density d to be adequate for currently set base conditions Tb and pb for volume calculation and reference conditions for combustion T1 and P1 here always P1 pb Set of base conditions in many European countries pb 1 01325 bar Tb 273 15 K T1 298 15 K When programming full gas composition no further recalculations are necessary Des...

Page 66: ...e neo C5H12 C6H14 n hexane n C6H14 0 0 1 0 0 1 C7H16 n heptane n C7H16 0 0 05 0 0 05 C8H18 n octane n C8H18 Partial sum of C8H18 C9H20 C10H22 0 0 05 Partial sum of C8H18 C9H20 C10H22 0 0 05 C9H20 n nonane n C9H20 C10H22 n decane n C10H22 H2 Hydrogen 0 10 0 10 N2 Nitrogen 0 20 0 50 CO2 Carbon dioxide 0 20 0 30 H2O Water 0 0 015 0 0 015 H2S Hydrogen sulphide 0 100 0 100 CO Carbon oxide 0 3 0 3 He He...

Page 67: ...ter visible in the menu is GasProc this parameter relates to new gas composition percentage consistence Press Enter on each parameter to set the new value Remember each value must be changed When new gas parameters will be uploaded GasProc must equal 100 deviation from 100 set in Gas and conversion Gas composition Advanced GasNorm It is highly recommended to set gas composition using software Keyb...

Page 68: ...setup the pulse factor for gas meter Go to Main menu by pressing Enter Navigate to menu Measuring inputs Gas meter Pulse factor Press Enter on parameters related to pulse factors for LF and HF inputs if they are used At first remember to set proper gas meter inputs variant what is described in paragraph PULSE INPUTS CONFIGURATION In case of using Encoder functionality ConfImp set to SCR or EN Vm w...

Page 69: ...low nominal and base flow limits C limits limits for conversion factor Peak limits limits for hourly increments of volume and energy User conf limits user defined parameters for parameters not included in list above Every value except for Pressure 1 2 has one low and high threshold for the limits Pressure 1 has warning and alarm thresholds which are explained in given picture Warning exceeding hav...

Page 70: ...riant Temperature corrector This settings set the pressure for fixed value used constantly for calculation To setup the substitute pressure value Go to Main menu by pressing Enter Navigate to menu Measurement inputs Pressure 1 Advanced Press Enter on parameter p1subst to perform changes To setup the substitute temperature value Go to Main menu by pressing Enter Navigate to menu Measurement inputs ...

Page 71: ... input configuration is set to LF1 HF1 Available inputs to be used as DI 1 2 4 5 7 8 Tamper switch is configured by default on DI5 by Manufacturer To setup the digital inputs Go to Main menu by pressing Enter Navigate to menu Inputs Outputs Digital inputs Configuration Press Enter on parameter p1subst to perform changes Available parameters DIOn status of currently available digital inputs read on...

Page 72: ... work mode of the output DO2Idx related to Counter mode Choice of counter corresponding to pulses on the output DO2Evt related to Event mode Choice of events code from events table see the auxiliary document Data Structure DO2EvtTm related to Event mode Time of pulse lasting DO2PulseLen related to Binary Event Counter mode Length of the pulse in milliseconds DO2PulsePer related to Binary Event Cou...

Page 73: ...iguration Transmission COM1 COM2 Optical Press Enter on parameters to change their values Available options based on COM1 COM1Bps baudrate of serial port up to 256000b s for Optical interface up to 38400b s COM1Adr address of serial port COM1 and COM2 ports work only while external power supply is connected to terminals 1 and 2 or 3 and 4 to supply only COM ports Optical port works uninterruptedly...

Page 74: ... modem Go to Main menu by pressing Enter Navigate to menu Configuration Transmission Modem Configuration Press Enter on parameters to change their values Available options MPin PIN code to the SIM card MApn APN for used SIM card MOPort port for connection to the device through TCP IP MMode modem work mode Schedules Online mode Online mode with Schedules Advanced o MOBattTm time of maintenance onli...

Page 75: ...to follow certain steps Change default passwords for accounts 201 301 401 to rise the security level of the device Close the CFG lock and place there installers seal to prevent from unauthorized access Tighten the housing and place the seal between the enclosure parts Wire the housing parts using the eyelet ...

Page 76: ...F 1 MacBAT 5 USER GUIDE Version 1 0 ...

Page 77: ...riodic data data saved with registration period Hourly data data saved in the last finished hour Daily data data saved in the last finished day Monthly data data saved in the last finished month Momentary data data saved in the momentary saving mode in error condition Navigation through the data Moving through the data samples in time Moving through the types of data switching between values movin...

Page 78: ...and accuracy point of view Activeness of one of this alarms causes ER icon flashing on the display in top bar Process LOG list of Events important from the technological point of view binary inputs limits Activeness of one of this alarms causes WR icon flashing on the display in top bar Setup LOG list of alarms reserved for Manufacturer System status vector of the alarms Configuration clearing the...

Page 79: ...arameter AlarmLOG o Set 0 in the value of parameter and confirm changes Process LOG capacity of the memory 3000 records Filling this sector of memory does not generate any alarm Oldest records are replaced by the newest one This memory does not have the influence on measurement and device operation Setup LOG capacity of the memory 1000 records Filling this memory does not generate any alarm In thi...

Page 80: ... as the auxiliary document Read the manual starting device configuration To connect with the device use serial communication on RS485 ports or Optical interface using Optical Head e g OptoBTEx When device is working in Ex Zone already do not connect the RS485 communication interface directly to the device Connect the interface to safety barrier e g INT S3 interface When device is configured on the...

Page 81: ... USER GUIDE Version 1 0 Device searching Choose proper COM port in computer corresponding to connected interface Adjust the baudrate to the one set in the device configuration Search the device using proper button ...

Page 82: ...tween software functions 2 Function buttons 3 Categories with thematically grouped parameters 4 View of parameters inside the category View consisting of 3 4 is called later PROFILE When software does not show the profile for the device only list of parameters please inform Technical Staff of Manufacturer ...

Page 83: ...GS section with similar order of performing changes 1 State of CFG lock read only 2 Setting time change mode Only winter time Only summer time Automatic time change 3 Setting time zone 4 Setting registration period of the values in the memory of device 1 to 60 minutes 5 Power supply mode Battery mode work only on battery no external supply connected no solar standalone device External mode work wi...

Page 84: ...variant from the list 2 Gas meter parameters obtained from gas meter name plate Depending on the input type there are presented values related only to this part e g no presented HF pulse factor when LF1 is chosen 3 Substitute values values taken for calculations in alarm conditions Substitute pressure P1 is used for variant temperature corrector as the fixed value for PTZ conversion ...

Page 85: ...r For AGA8 92DC full gas composition will be showed Range of each parameter is presented below the description Proper composition equal 100 is indicated by the percentage counter on the right top corner Deviation exceeding programmed one will be indicated by red frame over the window 2 Choosing algorithm using simplified gas composition also allows to use full composition ...

Page 86: ...ds for accounts 201 301 401 change due to improvements of the security in the device Please note after changing the passwords for accounts in these fields it is required to use later on during the configuration new password in the box on the left Five attempts of modification with incorrect password will block the configuration access to the device for 15 minutes ...

Page 87: ... default limited values Pressure 1 and 2 warning and alarm values 4 thresholds Temperature limits Conversion factor limits Measured flow rate limits Base flow rate limits Additional limits for user defined parameters DP index device parameter index taken from the Data Structure it is the index of parameter from whole list of accessible parameters ...

Page 88: ...n the DI GND pins are shorted Normally closed alarm triggers when the DI GND pins are opened Description of DI 14 characters e g Door Opened Enabling the input in the system DI3 and DI4 are shared with LF inputs DI6 and DI7 are shared with HF inputs Once the input is reserved for gas meter it cannot be used as the binary Proper information is showed above the input see the example of DI3 ...

Page 89: ...utput mode When choosing various option parameters related to the output mode Frequency mode Parameters responsible for controlling the frequency value on the output Counter mode counters controlling the output to replicate pulses from Event mode event code controlling the output to trigger the pulse Event code choice from the Data Structure document ...

Page 90: ...ts it will start the schedules and send data independently to the constantly established connection Note during the schedule execution online access to the device is disabled Schedules modem default state is offline Modem starts transmission at configured date and time executing actions such as data sending to http server connection with FTP server time synchronization with NTP server setting shor...

Page 91: ... battery in case of mains failure Note this mode is battery energy consuming Maximum time of keeping this mode alive is 240 minutes For PULL mode there is required to set only some specific parameters PIN for SIM card APN for the SIM card Username and password for APN if exist When settings are confirmed and modified modem will start its operation Time required for establishing the connection is a...

Page 92: ...ties will be subsequently explained in the next revisions of this document Device enables to configure up to nine schedules which can be turned on or off Even if configured there is no requirement to use them Set the Modem operation mode to Schedules or Online mode w Schedules to reveal the parameters responsible for their configuration Turn on or off the desired schedule by clicking on the Find t...

Page 93: ... Clicking on boxes causes opening new window for thematic section settings When settings are done simply close the window There is no need to confirm partial steps Use buttons To save the schedule to file for further usage in next device Use buttons To save the schedule in device memory or to read it from device to edit ...

Page 94: ...ays of the schedule enabling It is important when user does not want to have device connecting every day but only several selected days 4 Day of the week This option is additional to the previous one for the day For example if day is set to 5 15 and 25 day of the month and additionally Wednesday which will be 1 7 14 21 28 day of the month device will start the schedule also on these days 5 Hour Th...

Page 95: ...ing system and FTP in public network APN must be always programmed correctly Without APN settings schedule will not work or work wrong d NTP settings Demand to synchronize the time with NTP server Address of NTP must be working inside the programmed in previous step APN Can be turned off if NTP is not used e TCP settings connection mode Guide is related to the device with firmware series S007 12 W...

Page 96: ...case of no queries schedule ends No communication when device will connect to online mode and will not receive any request will disconnect from the network after time of silence programmed in this field Port for communication remote port for device listening f FTP settings 1 Through FTP settings there is possibility to send the report to the FTP server Distinguishing the address for the server use...

Page 97: ...com Device will synchronize time with NTP server Device within its schedule will start the TCP connection in PULL mode will be waiting for queries Once all the settings are done use one of the two buttons Save to file once the schedule will be repetitive uploaded to many devices Save the schedule for uploading later in the next configured devices Write to device schedule is uploaded to the device ...

Page 98: ...tion If the schedule is configured properly now the details of the schedule will show the soonest schedule executing time There is a possibility to execute the schedule immediately Choose the Modem test mode option and click on the configured schedule to force its execution Repeatedly refresh the data to check the modem behavior Please not the modem requires around 1 minute to establish the connec...

Page 99: ...nnection modem followed every step and finished on the logout and modem OFF operations Incorrect connection modem stopped at some step and did basically shut down without logging out from GPRS Within one schedule not every operation must be marked as OK When there is no FTP connection configured these steps will be missed in the log ...

Page 100: ...No errors indicated continuing with previous modem status log there were no errors during the connection Active error device have not logged into GSM network Possible cause wrong APN wrong server name no antenna no GSM range available nearby ONCE THERE ARE NO ERRORS IN MODEM ERROR STATUS SCHEDULE IS CONFIGURED PROPERLY AND DEVICE IS READY TO WORK ONE EXCEPTION FOR THE MODEM ERROR STATUS IS LOW LEV...

Page 101: ... the device Steps of configuration Click Read device time Tick on Set computer time and Set device time when it is required to synchronize time with local one Tick on Set computer time until time will show Untick Set computer time to adjust the time manually Click on Set device time ...

Page 102: ...ible Performing the readout Choose the data type periodic hourly daily monthly Adjust the data range To read the data from the beginning set the beginning date to older than device manufacturing date i e 2016 Choose the file path for saving the report by clicking Save as Click Read and wait until the data readout will be completed ...

Page 103: ...lick Open file Navigate to the proper file Click on Update button and wait for the prompt informing about success of the process Be aware of the consequences of actions done using this tab Always use files directly from device Manufacturer technical staff Do not combine the files from various devices High risk of device malfunction or work cease File extension format accepted by the software pfp ...

Page 104: ...evice will be found and read When the progress bar will reach the end app will pass to the main window showing all the parameters Once the readout is done phone can be took out from the carried away Start the app Choose Bluetooth option in the main window Turn on OptoBTEx and place it on the Optical interface area on the device housing If the OptoBTEx is not paired with the phone proper notificati...

Page 105: ...thod app will pass to the main window Swipe from the left categories section Parameters grouped thematically Main window with parameters to modify in the device Swipe from the right options section Account choosing advanced view time settings and save load configuration ...

Page 106: ...sibility to configure only parameters related to gas meter and gas composition Simple configuration on the object Advanced view allows for configuration similar to the one available with PC software excluding modem schedules settings and modem full diagnostics To switch between the views it is necessary to switch the Additional parameters slider ...

Page 107: ...nding on the configuration type follow proper action NFC close the phone to the NFC area on the device Bluetooth wait for confirmation of the success Possible errors during configuration Modification was unable to success Possible reasons Parameter out of programming range Optical head turned off when using Bluetooth Modification failed due to wrong password Check used login and password ...

Page 108: ...G 1 MacBAT 5 USER GUIDE Version 1 0 ...

Page 109: ...empty and it has no sufficient energy for keeping the device functionalities stable Backup battery is responsible for powering the memory to keep the settings and clock It is not used while the main batteries are operating Replacement of this battery can be done in Manufacturers technical facility Replacing battery by oneself will cause loss of warranty or MID conformity check It is necessary to r...

Page 110: ... change it to 100 Press Enter on parameter MBattLvl and change it to 100 optional when replacing Modem batteries Replace old battery ies Run the software Go to section Main settings Limits Scroll down to parameters related to battery levels set them to 100 and confirm modification Always use new batteries when replacing Do not mix types of used batteries There is possibility to supply modem from 1...

Page 111: ...l be started It is highly recommended to confirm the alarms periodically Alarms confirmation procedure KEYBOARD SOFTWARE Go to main menu by pressing Enter Navigate to menu Alarms Configuration Press Enter on parameter AlarmLOG and set it to 0 Run the software Read the device Go to section Main settings Limits Scroll down to parameters related to the Alarms and Events Choose option Clearing and con...

Page 112: ...H 1 MacBAT 5 USER GUIDE Version 1 0 ...

Page 113: ...t Re enter the battery in the device Ensure the divider had been removed Device does not measure pressure temperature Pressure temperature over the range Install the device in the field where sensors ranges are sufficient Replace the device with different range sensors Despite connected power supply device remains in battery mode Insufficient power supply source Check if the power supply source is...

Page 114: ...nnections Vm counter does not increase Wrong gas meter input connected Damaged cable between meter and converter Check configuration of ConfImp with used outputs from the meter Check the propriety of the connections between device and gas meter Display does not work Discharged battery Malfunctioning display Check the battery level Try to connect with the device using COM port If works display is b...

Page 115: ...8 Tamb error Ambient temperature sensor failure 9 Tamb range Ambient temperature is out of range 10 Battery low Battery level is below 10 11 Ext supply off External power supply source has been disconnected 12 Ext supply low Fluctuations of connected power supply source possible that not compatible unit is connected different than INT S3 or supplied on the desk from USB 5V or another common power ...

Page 116: ... limit Flowrate in measuring conditions out of programmed limit 39 dVbh1 limit Hourly increment 1 out of programmed limit 40 dVbh2 limit Hourly increment 2 out of programmed limit 41 dVbh3 limit Hourly increment 3 out of programmed limit 42 Vm V2 limit Allowed difference between Vm and V2 counter exceeded 43 dEh1 limit Energy increment 1 out of programmed limit 44 dEh2 limit Energy increment 2 out...

Page 117: ...hange 56 DI2 Digital input 2 state change 57 DI3 Digital input 3 state change 58 DI4 Digital input 4 state change 59 DI5 Digital input 5 state change 60 DI6 Digital input 6 state change 61 DI7 Digital input 7 state change 62 DI8 Digital input 8 state change 63 Reverse flow Reverse flow detection active when using D LF1 LF2 or D HF1 HF2 inputs configuration ...

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Page 119: ... programmed using the GAZMODEM2 and ModBUS RTU transmission protocols EM 2 signaling module is a device that extends the functionality of the MacMAT IV and MacBAT 5 converter by an additional eight binary inputs It is adapted for cooperation with proximity sensors in the NAMUR standard The module can also work as a stand alone device It has implemented the transmission protocol GAZMODEM2 and ModBU...

Page 120: ...dous zone Simple assembly on DIN rail RS 485 standard Guaranteed continuity of devices readout Communication interface OptoBTEx is a wireless data transmitter with IEC 62056 21 compatible devices The transmission is performed via Bluetooth 2 1 EDR Class 2 for Android devices smartphones tablets It also has ability to for wired USB communication via microUSB cable ...

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