Plum ecomaxx 800 R2 Assembly And Service Manual Download Page 48

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Ignatki 27a, 16-001 Kleosin

Poland

tel. +48 85 749-70-00

fax +48 85 749-70-14

[email protected]

www.plum.pl

www.plumelectronics.eu

Summary of Contents for ecomaxx 800 R2

Page 1: ...L BOILERS A B C functions chich are available in module respectively A B C room panel ecoSTER200 module B C and ecoSTER200 are not part of standard equipment SERVICE AND ASSEMBLY MANUAL ISSUE 1 3 SOFT...

Page 2: ......

Page 3: ...other changes in the boiler fittings which can influence the burning process The fittings should correspond to the components installed by the manufacturer p 21 It is recommended to operate boiler wit...

Page 4: ...ENTS 22 11 3 INSTALLATION OF CONTROL PANEL 22 11 4 MOUNTING OF OPERATING UNIT 23 11 5 IP PROTECTION RATE 24 11 6 ELECTRIC CONNECTION 24 11 7 TEMPERATURE SENSORS CONNECTION 27 11 8 WEATHER SENSORS CONN...

Page 5: ...gulator a boiler manufacturer should check if the regulator s mating with the given boiler type is proper and whether it can cause danger The regulator is not an intrinsically safe device which means...

Page 6: ...ters It can be used in a household and similar facilities as well as in light industrialized facilities 3 Information about documentation The regulator manual is a supplement for the boiler manual In...

Page 7: ...REGULATOR INSTRUCTION MANUAL ecoMAXX 800R2...

Page 8: ...temperature decrease due to activated time spans Boiler preset temperature during loading the hot water boiler HW Boiler preset temperature increase from mixer circulation weather control switch on f...

Page 9: ...RING UP mode press the knob and select FIRING UP This mode enables to control manually fan and fuel feeder Follow strictly the instructions of the boiler manufacturer when firing up the boiler Fig 5 M...

Page 10: ...Blow in Output The feeder starts periodically and remains in operation for the duration set in Feeding Time then it stops and remains off over the time set in Feeder Interval 1 Fuzzy Logic mode of re...

Page 11: ...ment to adjust the parameters of SUPERVISION mode risk of screw feeder damage Switching off output modulation in Fuzzy Logic In case the regulator works in SUMMER mode of operation or with a little he...

Page 12: ...to OPERATION mode once actual boiler temperature has achieved preset value less boiler hysteresis Examples of SUPERVISION mode settings fuel hard coal Feeder Interval Superv 15 30min Feeding Time Supe...

Page 13: ...C value of heating curve movement must be set for 5 C To reach room temperature 18 C value of heating curve paralel movement must be set for 2 C In this configuration a thermostat can be connected It...

Page 14: ...preset mixer temperature to thermostat 0 In case of connected ecoSTER200 room control panel additionally set the parameter Room temperature coefficient 0 Guidelines for proper settings of heating curv...

Page 15: ...tion of circulating pump using the parameter HUW Circulation Support in MENU Pump Service Settings 7 19 Grate In case the boiler is adapted to burn fuel on additional grate the feeder or the fan with...

Page 16: ...bration If the service parameters of the boiler Feeder Efficiency and Tank Capacity are properly set calibration is not necessary regulator should properly calculate fuel level But if the fuel level c...

Page 17: ...USER MANUAL OF CONTROLLER INSTALLATION AND SERVICE SETTINGS ecoMAXX 800 model R2...

Page 18: ...using excessive number of elbows and cross section reductions and iii apply other rules of gravitational circuit construction e g keeping of gradients etc In case the return temperature sensor is of...

Page 19: ...container 16 room thermostat or ecoSTER200 17 HUW circulating pump 27 return temperature sensor does not affect combustion process control 28 thermostatic 3 way valve 29 throttle mushroom valve RECOMM...

Page 20: ...um temperature has been exceeded thermostat is not included in the regulator supply 27 return temperature sensor recommended mounting location bottom section of boiler water jacket 28 thermostatic 3 w...

Page 21: ...hroom valve 32 HUW circulating pump 34 lower buffer sensor 35 upper buffer sensor 36 heat buffer 37 additional solar ecoSOL regulator Parameter Setting MENU OPERATION mode Return Protection OFF Servic...

Page 22: ...ature of storage and transport should be within scope 15 65 degrees C During transport the controller can not be exposed to vibrations bigger than typical for transport of boilers 11 REGULATOR INSTALL...

Page 23: ...oreover access of the user to live parts under hazardous voltage e g terminals shall be prevented Standard installation housing of a width of 8 modules as shown in a may be used In such case the user...

Page 24: ...with protective wire in accordance with applicable regulations Caution After the regulator is turned off using the keyboard dangerous voltage can occur on the terminals Before starting any assembly wo...

Page 25: ...sor CT4 T3 HUW temperature sensor T4 underfloor heating circuit sensor thermostatic valve without electric servo T room thermostat R reserve boiler AL alarm annunciator PP boiler shunt pump to protect...

Page 26: ...rature sensor CT4 T5 out door temperature sensor type CT4 P T6 boiler return water temperature sensor RE relay 5 6V max 80mA to connect reserve boiler R alarm AL boiler shunt pump PP or HUW circulatin...

Page 27: ...V AC PM mixer pump SM mixer servo PC HUW circulating time HUW circulating pump available in module C from software version mod_A_v 01 31 21 GR ground strip 11 7 Temperature sensors connection Wires of...

Page 28: ...oller according to Pic 19 or properly to used kind of controller The sensor should be screw to the wall Acces to assembly holes is possible after unscrewing the cover of the sensor Fig 1 Weather senso...

Page 29: ...ly upon making sure the boiler will not be overheated 11 11 Connection of mixer s room thermostat This parameter is available in MENU Mixer Settings no 1 2 3 4 5 Mixer pump does not stop upon opening...

Page 30: ...he reserve boiler switches on Fig 28 8 Hydraulic diagram with reserve boiler connection of open and close circuits 1 ecoMAXX regulator 2 reserve boiler 3 U3 module 2 pcs 4 switching valve with limit s...

Page 31: ...sensor damage Feeder temperature sensor damage No fuel AL 1 AL 2 AL 3 AL 4 AL 5 1 2 4 8 16 Example when this parameter is set at 8 voltage will be applied at the contact only upon occurrence of AL4 al...

Page 32: ...ENU Information tab Mixer Info set other parameters of the mixer 11 15 Connection of mixer pump HUW circulating pump may be connected with the regulator in a few ways to the output H through relay acc...

Page 33: ...l In case the limiter is not installed bridge the terminals 1 2 using wire of cross section area of min 1 mm2 and with insulation enough thick to meet safety requirements for the boiler 11 18 Connecti...

Page 34: ...uded in the regulator supply Max length of wires to ecoSTER200 control panel depends on cross section area of a wire and e g for a wire of cross section of 0 25 mm2 it should not exceed 30m The cross...

Page 35: ...equent boiler change over from SUPERVISION to OPERATION mode where fuel pouring or furnace lowering may occur Fuzzy Logic Fuzzy Logic settings are available only for boiler manufacturers Min preset bo...

Page 36: ...has no effect on control of combustion process kg h Energy Density Parameter used to rough calculation of boiler output it has no effect on control of combustion process Its value for hard coal amoun...

Page 37: ...been filled and HUW pump has been stopped a boiler overheating risk may occur It occurs in case the preset HUW temperature is higher than the preset boiler temperature This issue refers particularly t...

Page 38: ...has two functions it enables preventing the user to set too high value of preset mixer temperature when the parameter Mixer support is set at FLOOR ON it determines the limit value of mixer temperatu...

Page 39: ...ause unnecessarily servo motions while too high setting will increase time of finding preset temperature value Correct value should be determined experimentally Recommended settings of this parameter...

Page 40: ...e temperature measured by HUW sensor is higher than Max HUW temperature HUW pump goes off In this manner users of hot utility water are protected from burning Alarm is reset by regulator switching off...

Page 41: ...y decay In the cases of power supply failure the regulator will resume the operation mode in which it was before the failure 18 2 Protection against freezing If the boiler temperature drops below 5 C...

Page 42: ...of operating unit Compatibility is guaranteed if first component of software ID number of the panel and of the operating unit is the same In following example software is compatible because first comp...

Page 43: ...ked 4 The fan is inoperative If YES and the boiler temperature is lower than the preset value by DelT lack of fuel it is a normal condition related to detection of lack of fuel 5 Fuel feeder inoperati...

Page 44: ...n SUPERVISION mode If YES adjust this mode acc sec 11 check whether too intensive combustion is caused by the setting Cycle order OPERATION see sec 35 if the regulator has the option of fuel type sele...

Page 45: ...LERS TESTED IN THE PLUM LABORATORIES ARE COMPATIBLE WITH FITTINGS FOR SOLD BOILERS IT IS INADMISSIBLE TO REPLACE THE FEEDER AND FAN TO OTHER TYPES AS WELL AS MAKING OTHER CONSTRUCTIONAL MODIFICATIONS...

Page 46: ...or supply 27 return temperature sensor recommended mounting location bottom section of boiler water jacket 28 thermostatic 3 way valve to protect boiler return 29 throttle mushroom valve 32 HUW circul...

Page 47: ......

Page 48: ...Ignatki 27a 16 001 Kleosin Poland tel 48 85 749 70 00 fax 48 85 749 70 14 plum plum pl www plum pl www plumelectronics eu...

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