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Playworld Systems XX0596, Installation Manual

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Playworld Systems XX0596 Installation Manual Download Page 4

Model XX0596

ECN2463

Page 4 of 14

Installation Instructions

Follow the details in alphabetical order. For clarifi cation, each detail references the 
step description. The step descriptions start on page 10.

Detail A-1

Step 4

Detail A-2

Step 4

Spring Wedge

AAU0062

Anchor Frame
AFR0696

3/8" Lock Nut 
BAE0620

1" O.D. Flat Washer 

BAE0600

1" O.D. Flat Washer 
BAE0600

1/2" Hex Lock Nut

BAE0720

1.25" O.D. Flat Washer

BAE0690

1/2" x 2.94" U-Bolt 

BAE1574

3/8" x 1-1/2" U-Bolt 
BAE0027

3/8" x 2" U-Bolt 
BAE0028
(

See Notes Below

)

Spring
ATM0014

Spring
ATM0014

Spring Wedge
AAU0062

Note: Arrange spring as shown in Detail A-2. 
Ensure that the 2" U-bolt is lined up with the outer 
two holes on the side of the mounting plate that 
has three holes arranged in a straight line.

Insert and rotate 

around the spring 

until snug.

Important Note: The 2.94" U-bolt 

attaches through the spring wedge, 

then the 2" U-bolt over the second 

and bottom coil, and the 1-1/2" U-bolt 

over the bottom coil.

Summary of Contents for XX0596

Page 1: ... Weight 196 6 lbs 89 4 Kilos Concrete Required 0 12 cubic yard 0 09 cubic meter Use Zone Refer to Use Zone information User Group Ages 2 12 yrs ICON KEY Fully Tighten Hardware Add 1 Drop of Thread Locking Adhesive Do Not Fully TIghten Hardware Pour Concrete Critical Fall Height Dig Footing Holes Assembly View A Use Zones Duo See Saws A ASTM 84 in 2134 mm CSA 2100 mm EN 1500 mm Weights are approxim...

Page 2: ...s accordingly Support posts and all attaching decks and play components must be plumb and level Do not encase bottom of support post in concrete Place post directly on packed stone The footings shown on Playworld Systems documentation are recommendations based on historical performance in average soil conditions Footing dimensions may be modified by the owner based on actual soil conditions For ex...

Page 3: ...463 Page 3 of 14 Installation Instructions Footing Diagram Elevation View Top View Surfacing Warning Label Apply The Surface Warning Labels Here 19 3 489 mm KEY Position Unit of Measurement Top Inches Bottom Millimeters ...

Page 4: ...BAE0720 1 25 O D Flat Washer BAE0690 1 2 x 2 94 U Bolt BAE1574 3 8 x 1 1 2 U Bolt BAE0027 3 8 x 2 U Bolt BAE0028 See Notes Below Spring ATM0014 Spring ATM0014 Spring Wedge AAU0062 Note Arrange spring as shown in Detail A 2 Ensure that the 2 U bolt is lined up with the outer two holes on the side of the mounting plate that has three holes arranged in a straight line Insert and rotate around the spr...

Page 5: ...Cap AAU0144 Anchor Frame AFR0696 99 O D Cross Shaft ATM0033 See Important Note and Detail C 1 below Important Note Ensure that the square portion of the cross shaft is fully seated in the See Saw mounting plate Detail B Step 5 3 8 x 2 Button Head Bolt BAE06673 3 8 Flat Washer BAE0595 Spring Cover Panel AAU0219 3 8 Flat Washer BAE0595 3 8 Lock Nut BAE0620 Anchor Frame AFR0696 Detail C 1 Step 7 ...

Page 6: ...ed in a straight line Detail E Step 9 3 8 x 3 4 Button Head Bolt BAE0659 See Saw Mounting Plate See Saw Frame AFR0695 3 8 Flat Washer BAE0595 3 8 Flat Washer BAE0595 3 8 Flat Washer BAE0595 3 8 Hex Nut w Locking Ring BAE0621 1 O D Flat Washer BAE0600 1 O D Flat Washer BAE0600 1 25 O D Flat Washer BAE0690 1 2 Hex Lock Nut BAE0720 Spring Wedge AAU0062 1 2 x 2 94 U Bolt BAE1574 See Notes at Right 3 8...

Page 7: ...ring Cover Panel AAU0219 See Saw Frame 3 8 x 2 Button Head Bolt BAE06673 3 8 Flat Washer BAE0595 Detail H Step 12 Mounting Brackets See Saw Cover Panel BFC0486 3 8 x 1 1 4 Button Head Bolt BAE0666 3 8 Lock Nut BAE00620 3 8 Flat Washer BAE0595 3 8 I D x 1 1 4 O D Fender Washer BAE0936 3 8 I D x 1 1 4 O D Fender Washer BAE0936 ...

Page 8: ...ng Bracket ABC0188 Left ABC0189 Right 3 8 x 1 Button Head Bolt BAE0664 3 8 x 1 1 4 Button Head Bolt BAE0666 3 8 Lock Nut BAE00620 3 8 Flat Washer BAE0595 3 8 Flat Washer BAE0595 Plastic Trim BFC1017 Left BFC1018 Right See Saw Frame 3 8 Flat Washer BAE0595 1 Bolts only Detail K Step 15 3 8 x 1 1 2 Button Head Bolt BAE06645 3 8 Flat Washer BAE0595 Handle AAU0086 3 8 Lock Nut BAE0620 ...

Page 9: ... Head Bolt BAE0664 3 8 Lock Nut BAE00620 3 8 Flat Washer BAE0595 Seat Cover BFC0487 3 8 Flat Washer BAE0595 3 8 Flat Washer BAE0595 3 8 Lock Nut BAE00620 Detail M Step 17 Seat Mounting Bracket 3 8 x 1 Button Head Bolt BAE0664 3 8 Lock Nut BAE00620 3 8 Flat Washer BAE0595 Seat Cover BFC0487 3 8 Flat Washer BAE0595 ...

Page 10: ...unting plates to the anchor frame See Detail C Select both see saw mounting plates 1 one 99 O D cross shaft and 2 two of the following 1 I D oilite bearings shaft end caps and 3 8 x 1 button head bolts Slide the cross shaft through the holes in the anchor frame mounting plates and center Slide a bearing narrow side facing in onto each end of the cross shaft until flush against the mounting plate s...

Page 11: ...ide panel against the see saw frame just ahead of each seat mounting bracket and using loctite on the bolt threads make attachments as shown Leave connections loose Note Ensure the side panels angle towards the seat mounting bracket Attach the handles to the side panels __Step 15 Attach the handles to the side panels See Detail K Select 4 four handles and the appropriate hardware There are 16 sixt...

Page 12: ...2 BAE0595 WASHER 3 8 SAE FLAT 92 BAE0600 WASHER 1 O D FLAT 8 BAE0620 NUT 3 8 16 LOCK w NYLON CAP 52 BAE0621 NUT 3 8 16 ZINC HEX w LOCKING RING 4 BAE0659 BOLT 3 8 16 x 3 4 BUTTON HEAD SS 20 BAE0664 BOLT 3 8 16 x 1 BUTTON HEAD SS 32 BAE06645 BOLT 3 8 16 X 1 1 2 BUTTON HEAD SS 16 BAE0666 BOLT 3 8 16 x 1 1 4 BUTTON HEAD SS 28 BAE06673 BOLT 3 8 16 x 2 BUTTON HEAD SS 4 BAE0690 WASHER 531 I D x 1 250 O D...

Page 13: ...ead lock loctite to the bolt before reinstallation Welds Inspect all welded joints If any broken welds are detected barricade equipment to prevent use until repair is completed Contact your sales representative immediately for a replacement part Equipment Maintenance Playworld Systems Model XX0596 Duo See Saw w Seat Backs Castings Visually inspect handles and end caps for cracks or breakage If any...

Page 14: ...se Print __________________________________ Signature ________________________________________ Date ___ ___ ___ MAINTENANCE SCHEDULE Item in Question Description of Problem Corrective Action Date Inspector Name Please Print __________________________________ Signature _________________________________________ Date ___ ___ ___ Inspection Codes P Pass F Fail NA Not Applicable INSPECTION CHECKLIST Fr...

Page 15: ...e For rocking springing equipment intended for standing the use zone should extend on all sides a minimum distance of 1500 mm Site layout is a critical part of the overall installation Footings must be measured and marked accurately according to the footing diagram A level and clear installation site is ideal Good drainage around the structure and its supports is important Inquire with local contr...

Page 16: ...el alignment tool 3 8 ratchet with 9 16 socket and 9 16 combination wrench Maintenance Inadequate maintenance of equipment has resulted in injuries on the playground Because the safety of playground equipment and its stability depends on good inspection and maintenance a comprehensive maintenance program must be developed for each playground and strictly followed All equipment must be inspected fr...

Page 17: ...ight dimensions Height measurements are taken from the top of the protective surfacing material Insure all fasteners are tightened according to tightening torque specifications listed on your installation instructions Insure all exposed pipe ends have properly installed end caps Insure that drive rivets are secure Clean dried concrete off of components and any other affected surface Touch up any s...

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