Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 10 of 14
Notes Before You Begin:
Do not over tighten bolts during assembly, only snug
tighten them until assembly is complete.
Carefully read and understand these installation instructions before you
begin.
Step 1:
Before attempting to assemble your equipment, please review all
installation information carefully. Should you experience any diffi culty during the
installation process, please call us at the phone number shown on the last page
of these instructions.
Step 2:
Separate and identify all components and hardware.
Step 3:
Excavate or prepare footings as shown in the
Annex
at the end of this
document. Use the
Coil Spring Footing Detail (In-Ground)
on page 4.
Step 4:
Attach the springs to the anchor frame. See
Details A-1, A-2 and A-3
.
Insert the spring wedge into the bottom of the spring and rotate until secure. See
Detail A-1
. Place the U-bolts over the bottom of the spring and attach to the
anchor frame as shown. See
Detail A-2
.
For Surface Mount Only:
Place the anchor plate over the sheet plastic base
with TOP facing up, aligning the holes, and attach as shown. See
Detail A-3.
Note: The 3.25" U-Bolt attaches through the spring wedge.
Step 5:
Attach the springs to the frame. See
Details B-1 and B-2
. Insert the
spring wedge into the top of the spring and rotate until secure. See
Detail B-1
.
Place the U-bolts over the top of the spring and attach to the frame as shown.
See
Detail B-2
.
Note: The 3.25" U-Bolt attaches through the spring wedge.
Step 6:
Attach the sheet plastic and plate to the frame. See
Detail C
. Place the
sheet plastic on the frame fi rst, then place the plate on top, aligning the holes.
Select the appropriate hardware and attach as shown, there are six connections.
Fully tighten these connections as per the Torque Specifi cations, see
Final Details.
Step 7:
Attach the hub casting to the assembly. See
Detail D
. Align the holes
in the casting with the holes on the assembly, and attach as shown. There are
three connections.
Step 8:
Attach the perf sheets to the frame. See
Details E-1 and E-2.
Select
the six Right Perf Sheets (BPM0323), align the holes on the top and bottom of
the sheet with the frame and align the right side of the sheets with the left side
of the tabs on the frame. See
Detail E-1
. Select the appropriate hardware, and
attach as shown, alternating tabs. Do not fully tighten the connection. Select
the six Left Perf Sheets (BPM0322), align the holes on the top and bottom of the
sheet with the frame, and place on the frame. See
Detail E-2
.
Note:
The hardware connections for the left perf pieces will be made in Steps
10 and 11.
Step 9:
Attach the perf sheets together. See
Detail F
. Select the appropriate
hardware, and attach as shown.
Note:
An alignment pin may be needed to keep the perf pieces in line with the
holes to make your connections underneath.
Step 10:
Attach the casting cover to the assembly. See
Details G
. Align the
holes on the casting cover to the open holes on the perf sheets. Select six bolts
and washers, apply a drop of thread locking adhesive to the bolt threads, and
attach the casting as shown. Fully tighten these connections as per the Torque
Specifi cations, see
Final Details.
Step 11:
Attach the handholds. See
Detail H
. Place the handholds over the
three holes on the Left Perf Sheet pieces, select the appropriate hardware, apply
a drop of thread locking adhesive to the bolt threads, and attach as shown.
Final Details.
Step 12:
Plumb and level the component. Tighten
all
fasteners. Fully tighten all
fasteners according to tightening torque specifi cations.
Torque Specifi cations:
Bolts and nuts
- Snug tighten and then tighten an additional one half turn.
(In-Ground Only):
Block and brace for concrete. Pour concrete after all equipment
has been assembled. Allow 72 hours for concrete to completely cure.
(Surface Mount Only):
Bolt down all surface mount supports in accordance with
specifi cations provided by your registered structural engineer.
Important Note:
Surface mount hardware is not supplied. Customer is responsible
for concrete base and for providing surface mount hardware as specifi ed by a
registered structural engineer for each specifi c project application.
Step 13:
Apply the Surfacing Warning labels to a visible area on the component.
