PLAYSTAR Little Sprout Play House PS 7490 Safety Manual & Assembly Instructions Download Page 4

4

#8 x 

B\,

" truss head

screw (30)

COMPONENTS INCLUDED (not actual size)

HARDWARE INCLUDED (shown actual size)

TOOLS REQUIRED

Drill

Template (1)

C\,

" x 3

Z\x

" hex bolt (4)

C\,

" washer (8)

#8 x 2

Z\x

" deck screw (119)

#8 x 1

Z\x

" deck screw (384)

C\,

" lock nut (4)

3-prong 

T-nut (5)

#14 x 1

Z\v

" pan 

head screw (12)

Z\v

" x 1" machine screw (5)

Assembly

Tool Kit (1)

Roof

Cap (2)

Hinge

Strap (2)

Door

Knob (2)

Level
Square
Pencil
Hammer

Adjustable Wrench
Socket Wrench
9/16" Socket
Drill

Screwdriver (regular or phillips)
Tape Measure
Safety Glasses
Clamps

Sunlight

Window (1)

Z\v

" fender

washer (5)

Z\v

" x 2

Z\x

" dowel screw (1)

#8 x 1" truss head screw (12)

#8 x 1

Z\v

" deck screw (14)

Door

Window (1)

Summary of Contents for Little Sprout Play House PS 7490

Page 1: ...We re HereTo Help Play House PlayHouseTM PS 7490 Safety Guide Assembly Instructions TM CallToll Free 1 888 752 9782 Customer Service Monday Friday 8 00 A M to 5 00 P M C S T...

Page 2: ...unt of loose fill materials mark the correct level on play equipment support posts That way you can easily see when to replenish and or redistribute the surfacing Do not install loose fill surfacing o...

Page 3: ...between the lowest point of component and top of shock absorbing surfacing material WARNING Lawn swings are designed for use by children two years of age and older Use by children under the age of two...

Page 4: ...4 C lock nut 4 3 prong T nut 5 14 x 1Z v pan head screw 12 Z v x 1 machine screw 5 Assembly Tool Kit 1 Roof Cap 2 Hinge Strap 2 Door Knob 2 Level Square Pencil Hammer Adjustable Wrench Socket Wrench 9...

Page 5: ...ocess hide the marked end of the board to the inside so it is not visible on your completed playset Thinner boards have a tendency to bow more than thicker boards However all minor bowing can be strai...

Page 6: ...kit found on pages 7 and 8 BOARDS INCLUDED All boards are identified by nominal dimensions The actual width and thickness of boards will vary During assembly process hide the marked end of the board t...

Page 7: ...o build your playset Position the template and mark only the holes that need to be drilled according to the patterns shown below Remove the template Warning Do not drill holes through the template as...

Page 8: ...w side up and sliding it to the desired position Use the shaded holes for that pattern Patterns can be created anywhere along the board by turning the template over arrow side up and sliding it to the...

Page 9: ...x 4 x 46C v board as shown Make sure the assembly remains square while securing with 8 x 2 deck screws 90 A A 2 x 4 x 46C v 2 x 4 x 34C v 2 x 4 x 44Z v 2 x 4 x 44Z v Items for STEP 2 4 2 x 4 x 40 boar...

Page 10: ...40Z x board 1 1 x 4 x 34 board 16 8 x 2Z x deck screws 3 8 x 1Z x deck screws Attach one 1 x 4 x 34 board as shown Secure with 8 x 1Z x deck screws Attach one 2 x 4 x 40Z x board as shown Secure with...

Page 11: ...tower over on its side so you don t fight gravity Two adults are required to tip the tower over Keep the tower tipped over on its side until you complete Step 7 Attach four pre drilled and counter sa...

Page 12: ...ill and counter sink the boards may result in split lumber Items for STEP 8 1 1 x 4 x 29 boards 2 1 x 4 x 12 boards 8 8 x 1 v deck screws 4 8 x 1 x deck screws Attach one 1 x 4 x 29 board at dimension...

Page 13: ...x 4 x 15Z x boards 1 1 x 4 x 34C v beveled board 20 8 x 1 deck screws Attach one 1 x 4 x 34C v beveled board tight against 2 x 4 x 34C v board overlapping board below as shown Secure with 8 x 1Z x de...

Page 14: ...Z x 2 x 4 x 28 On a flat work surface lay out one 2 x 4 x 31Z x and two 2 x 4 x 28 boards as shown Make sure assembly remains square while securing with 8 x 2Z x deck screws Repeat one more time for s...

Page 15: ...x 4 x 28 Flush Flush Attach Step 12 assembly to Play House End of 2 x 4 x 28 boards must be flush with side of 2 x 4 x 44Z v boards as shown Secure with 8 x 2Z x deck screws Pre drill the 2 x 4 x 28 b...

Page 16: ...ust be less than Z v or a finger entrapment could exist Caution Failure to pre drill and counter sink the boards may result in split lumber See Pages 7 8 For Hole Patterns See Pages 7 8 For Hole Patte...

Page 17: ...first board is tight against the decking as shown Secure with 8 x 1 deck screws Work your way up leaving no gap between boards Do not overlap Attach two 1 x 4 x 7M beveled boards tight against 2 x 4 x...

Page 18: ...x 2 x deck screws On a flat surface position boards as shown Keep boards square while attaching roof cap to boards with 14 x 1 v pan head screws Repeat for second roof frame assembly On a flat surface...

Page 19: ...crews Repeat for other side Position Step 20 Assembly as shown Keeping boards square and flush to 1 x 4 x 47Z x boards secure with 8 x 1 x deck screws Items for STEP 22 14 1 x 4 x 47Z x beveled boards...

Page 20: ...h equal overhang on all four corners The short end of the center frame must be over the side entry Secure each corner from the inside with two 8 x 2 deck screws using previously drilled holes Drill a...

Page 21: ...ecuring with 8 x 1 v deck screws Layout the 1 x 6 x 15Z x Arch Board 38C v apart from bottom 1 x 4 x 15Z x Set two 1 x 4 x 39 boards on top of 15Z x boards flush at the bottom and tight against the Do...

Page 22: ...e Secure with Z v x 1 machine screws and Z v fender washers from front Items for STEP 27 1 door window 14 8 x B truss head screws Fold door window at scoring lines as shown Helpful Hint Using a straig...

Page 23: ...deep Secure with 8 x 1 truss head screws 2C v 2C v 1M 1B Items for STEP 29 2 door knobs 1 Z v x 2Z x dowel screw Drill a Z v hole through the boards at the dimensions shown Insert Z v x 2Z x dowel scr...

Page 24: ...imensions shown Using clamps to hold the door tight against 2 x 4 x 46C v at the locations shown will greatly help Use hinges as template and drill Z holes C v deep Secure door with 8 x 1 truss head s...

Page 25: ...1 Sunlight Window 16 8 x B truss head screws Front View Inside View Use a straight edge and fold on the scoring lines at 90 angle as shown Fig 1 Fig 1 Fold here Fold here The Sunlight Window can be a...

Page 26: ...t window 16 8 x B truss head screws Fold here using a straight edge or a table edge Use a straight edge and fold on the scoring lines at 90 angle as shown From the inside of Play House center sunlight...

Page 27: ...ON INSTRUCTIONS AND MOUNTING HARDWARE WHICH ARE SUPPLIED WITH THE FOLLOWING COMPONENTS DECORATIVE KIT PS 7980 TODDLER TUNNEL PS 8814 Turn your Playhouse into a full sized playset with the PS 7492 Swin...

Page 28: ...are instance a severe twist or bow may occur and cause the board to be un usable If this happens do not return the board to the store Please call our friendly Customer Service Department for immediate...

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