PLAYSTAR Little Sprout Play House PS 7490 Safety Manual & Assembly Instructions Download Page 2

2

2H

2H

Denotes Use Zone with Protective Surfacing

Use Zone for Single-Axis Swings

6 ft.

6 ft.

The Consumer Product Safety Commission provides the

following consumer information for your Home Playground Equipment

•  This product is intended for single-family residential  
  use only, by children ages two to ten and a maxi- 
  mum weight of 105 pounds. Any recommendation  
  over 10 years of age or 105 pounds exceeds the  
  upper limits specified in the American Society for  
  Testing and Materials (ASTM) Home Playground  
  Safety Standard. In order for PlayStar to comply  
  with the ASTM Standard, we cannot recommend  
  anyone above these limits.

•  It is a misuse of this product when installed or used  
  in places of public assembly such as schools or parks.

  Select Protective Surfacing

  Poured-In-Place Surfaces or  
  Pre-Manufactured Rubber Tiles

 Placement

NOTE: Do not install home playground 
equipment over concrete, asphalt, 
packed earth, grass, carpet or any 
other hard surface. A fall onto a hard 
surface can result in serious injury 
or death to the equipment user. 
Grass and dirt are not considered 
protective surfacing because wear 
and environmental factors can reduce 
their shock absorbing effectiveness. 
Carpeting and thin mats are generally 
not adequate protective surfacing. 
Ground level equipment -- such as a 
sandbox, activity wall, playhouse or 
other equipment that has no elevated 
play surface -- does not need any 
protective surfacing.

• Maintain a minimum depth of 9 inches of  
  loose-fill materials such as wood mulch /  
  chips, engineered wood fiber (EWF), or  
  shredded/recycled rubber mulch for  

PlayStar Playsets require fall-height 
protection from eight feet.

  equipment up to 8 feet high. NOTE: An  
  initial fill level of 12 inches will compress  
  to about a 9-inch depth of surfacing over  
  time. The surfacing will also compact,  
  displace, and settle, and should be  
  periodically refilled to maintain at least a  
  9-inch depth.
• Use containment, such as digging out  
  around the perimeter and/or lining the  
  perimeter with landscape edging. Don’t  
  forget to account for water drainage.
• Check and maintain the depth of the  
  loose-fill surfacing material. To maintain  
  the right amount of loose-fill materials,  
  mark the correct level on play equipment  
  support posts. That way you can easily  
  see when to replenish and/or redistribute  
  the surfacing.
• 

Do not install loose fill surfacing over  

  hard surfaces such as concrete or asphalt.

  This height should be equal to or greater  
  than the fall height - vertical distance  
  between a designated play surface  
  (elevated surface for standing, sitting, or  
 climbing)
 and the protective surfacing  
  below - of your play equipment.
• Check the protective surfacing frequently  
  for wear.

• Follow the instructions provided, do not alter its  
  design in any way.

•  Construction requires at least two adults capable of  
  heavy lifting.

•  Thoroughly read all safety instructions before  
 beginning.

•  Children must remain clear of construction site until  
  this product is properly installed and ready for use.

•  Save these instructions in the event the  
  manufacturer has to be contacted.

Proper placement and maintenance of 
protective surfacing is essential.  
Be sure to;
•  Extend surfacing at least 6 feet from the  
  equipment in all directions.
•  For to-fro swings, extend protective  
  surfacing in front of and behind the  
  swing to a distance equal to twice the  
  height of the top bar from which the  
  swing is suspended.

SAFETY

  Loose-Fill Materials

You may be interested in using surfacing 
other than loose-fill materials -- like rubber 
tiles or poured-in-place surfaces.
• Installations of these surfaces generally  
  require a professional and are not  
  "do-it-yourself" projects.
• Review surface specifications before  
  purchasing this type of surfacing. Ask the  
  installer/manufacturer for a report showing  
  that the product has been tested to the  
  following safety standard: ASTM F1292  
  Standard Specification for Impact  
  Attenuation of Surfacing Materials within  
  the Use Zone of Playground Equipment.
  
  This report should show the specific  
  height for which the surface is intended  
  to protect against serious head injury.  

One of the most important things you can 
do to reduce the likelihood of serious head 
injuries is to install shock-absorbing protec-
tive surfacing under and around your play 
equipment. The protective surfacing should 
be applied to a depth that is suitable for  
the equipment height in accordance with 
ASTM F1292. There are different types of 
surfacing to choose from; whichever prod-
uct you select, follow these guidelines:

Summary of Contents for Little Sprout Play House PS 7490

Page 1: ...We re HereTo Help Play House PlayHouseTM PS 7490 Safety Guide Assembly Instructions TM CallToll Free 1 888 752 9782 Customer Service Monday Friday 8 00 A M to 5 00 P M C S T...

Page 2: ...unt of loose fill materials mark the correct level on play equipment support posts That way you can easily see when to replenish and or redistribute the surfacing Do not install loose fill surfacing o...

Page 3: ...between the lowest point of component and top of shock absorbing surfacing material WARNING Lawn swings are designed for use by children two years of age and older Use by children under the age of two...

Page 4: ...4 C lock nut 4 3 prong T nut 5 14 x 1Z v pan head screw 12 Z v x 1 machine screw 5 Assembly Tool Kit 1 Roof Cap 2 Hinge Strap 2 Door Knob 2 Level Square Pencil Hammer Adjustable Wrench Socket Wrench 9...

Page 5: ...ocess hide the marked end of the board to the inside so it is not visible on your completed playset Thinner boards have a tendency to bow more than thicker boards However all minor bowing can be strai...

Page 6: ...kit found on pages 7 and 8 BOARDS INCLUDED All boards are identified by nominal dimensions The actual width and thickness of boards will vary During assembly process hide the marked end of the board t...

Page 7: ...o build your playset Position the template and mark only the holes that need to be drilled according to the patterns shown below Remove the template Warning Do not drill holes through the template as...

Page 8: ...w side up and sliding it to the desired position Use the shaded holes for that pattern Patterns can be created anywhere along the board by turning the template over arrow side up and sliding it to the...

Page 9: ...x 4 x 46C v board as shown Make sure the assembly remains square while securing with 8 x 2 deck screws 90 A A 2 x 4 x 46C v 2 x 4 x 34C v 2 x 4 x 44Z v 2 x 4 x 44Z v Items for STEP 2 4 2 x 4 x 40 boar...

Page 10: ...40Z x board 1 1 x 4 x 34 board 16 8 x 2Z x deck screws 3 8 x 1Z x deck screws Attach one 1 x 4 x 34 board as shown Secure with 8 x 1Z x deck screws Attach one 2 x 4 x 40Z x board as shown Secure with...

Page 11: ...tower over on its side so you don t fight gravity Two adults are required to tip the tower over Keep the tower tipped over on its side until you complete Step 7 Attach four pre drilled and counter sa...

Page 12: ...ill and counter sink the boards may result in split lumber Items for STEP 8 1 1 x 4 x 29 boards 2 1 x 4 x 12 boards 8 8 x 1 v deck screws 4 8 x 1 x deck screws Attach one 1 x 4 x 29 board at dimension...

Page 13: ...x 4 x 15Z x boards 1 1 x 4 x 34C v beveled board 20 8 x 1 deck screws Attach one 1 x 4 x 34C v beveled board tight against 2 x 4 x 34C v board overlapping board below as shown Secure with 8 x 1Z x de...

Page 14: ...Z x 2 x 4 x 28 On a flat work surface lay out one 2 x 4 x 31Z x and two 2 x 4 x 28 boards as shown Make sure assembly remains square while securing with 8 x 2Z x deck screws Repeat one more time for s...

Page 15: ...x 4 x 28 Flush Flush Attach Step 12 assembly to Play House End of 2 x 4 x 28 boards must be flush with side of 2 x 4 x 44Z v boards as shown Secure with 8 x 2Z x deck screws Pre drill the 2 x 4 x 28 b...

Page 16: ...ust be less than Z v or a finger entrapment could exist Caution Failure to pre drill and counter sink the boards may result in split lumber See Pages 7 8 For Hole Patterns See Pages 7 8 For Hole Patte...

Page 17: ...first board is tight against the decking as shown Secure with 8 x 1 deck screws Work your way up leaving no gap between boards Do not overlap Attach two 1 x 4 x 7M beveled boards tight against 2 x 4 x...

Page 18: ...x 2 x deck screws On a flat surface position boards as shown Keep boards square while attaching roof cap to boards with 14 x 1 v pan head screws Repeat for second roof frame assembly On a flat surface...

Page 19: ...crews Repeat for other side Position Step 20 Assembly as shown Keeping boards square and flush to 1 x 4 x 47Z x boards secure with 8 x 1 x deck screws Items for STEP 22 14 1 x 4 x 47Z x beveled boards...

Page 20: ...h equal overhang on all four corners The short end of the center frame must be over the side entry Secure each corner from the inside with two 8 x 2 deck screws using previously drilled holes Drill a...

Page 21: ...ecuring with 8 x 1 v deck screws Layout the 1 x 6 x 15Z x Arch Board 38C v apart from bottom 1 x 4 x 15Z x Set two 1 x 4 x 39 boards on top of 15Z x boards flush at the bottom and tight against the Do...

Page 22: ...e Secure with Z v x 1 machine screws and Z v fender washers from front Items for STEP 27 1 door window 14 8 x B truss head screws Fold door window at scoring lines as shown Helpful Hint Using a straig...

Page 23: ...deep Secure with 8 x 1 truss head screws 2C v 2C v 1M 1B Items for STEP 29 2 door knobs 1 Z v x 2Z x dowel screw Drill a Z v hole through the boards at the dimensions shown Insert Z v x 2Z x dowel scr...

Page 24: ...imensions shown Using clamps to hold the door tight against 2 x 4 x 46C v at the locations shown will greatly help Use hinges as template and drill Z holes C v deep Secure door with 8 x 1 truss head s...

Page 25: ...1 Sunlight Window 16 8 x B truss head screws Front View Inside View Use a straight edge and fold on the scoring lines at 90 angle as shown Fig 1 Fig 1 Fold here Fold here The Sunlight Window can be a...

Page 26: ...t window 16 8 x B truss head screws Fold here using a straight edge or a table edge Use a straight edge and fold on the scoring lines at 90 angle as shown From the inside of Play House center sunlight...

Page 27: ...ON INSTRUCTIONS AND MOUNTING HARDWARE WHICH ARE SUPPLIED WITH THE FOLLOWING COMPONENTS DECORATIVE KIT PS 7980 TODDLER TUNNEL PS 8814 Turn your Playhouse into a full sized playset with the PS 7492 Swin...

Page 28: ...are instance a severe twist or bow may occur and cause the board to be un usable If this happens do not return the board to the store Please call our friendly Customer Service Department for immediate...

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