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10

5. Installation

Prior delivery, all units have been lubricated, tested with full load and overload and they

received a test certificate.

–   Hang hoist with the clamp into the load carrying system and turn once.

–   Hand chain and load chain must hang free and be without breaks or twists.

–   Operate mechanism for lifting and lowering and carry out load-free test run with 

lifting and lowering.

–   Inspection of load brake: Lift up lightly the load and hold it. If load is safe, go on 

lifting. When lowering, the load shall not slide after hand chain shutdown or stop of 

the lever movement at the lever hoist respectively.

–   If everything is performed properly, operation can be started.

–   Important for devices of multiple lines: Lower block shall not be snapped through 

the chain loop. This can be recognised by a twisted chain. Each second chain link 

is in one row not steadily in alignment. If the welded seams of the chain links are 

not in same direction the lower block must be struck back through the chain loop.

–   The last chain link must be fastened on the cabinet.

Indications for the lever hoist PLX-II

–   The top load hook of the hoist must be secured fasten to the supporting part.  

Make sure that the safety latch is engaged.

–   Don’t use a hoist showing wear or damages. Inspect the hoist periodically and 

replace worn and damaged parts.

–   Don’t support any load with the tip of the hook. The hoist is very dangerous if you 

over load it. When you feel the operation hand force is obviously bigger than the 

effort under lifting permissible capacity, you should stop the operation immediately 

and ask the technical personnel for checking. Because you could be in overloading 

or some parts have be damaged.

–   Chain freewheel must be switched off before lifting.

–   Never load the lever hoist with switched on free-wheel!

–   Do not lift a load simultaneously with several lever hoists

–   Click sound of safety catch is normal when the load is lifted.

–   The brake grabs permanently – independent from traction direction (lifting or 

lowering) 

Exception

 In case of switched freewheel. – Never switch to freewheel under load!

–   Never hang on the rubber protection handhold!

Summary of Contents for PLX-II 0,75

Page 1: ...t also in extracts only with written permission of PLANETA Hebetechnik GmbH 01 01 05 0000 0914 00 BA EN PLA IMPORTANT READ BEFORE USE PLANETA Hebetechnik GmbH Resser Str 17 23 D 44653 Herne Tel 49 2325 9580 0 Fax 49 2325 77077 info planeta herne de www planeta hebetechnik de PLX II lifting and anchoring device 1 5t ...

Page 2: ......

Page 3: ... 6 Operation manual lever hoist Hebelzug PLX II 7 Inspections Repair and Maintenance 8 Technical data 9 Spare parts for PLX II lifting and anchoring device 10 Spare parts listing for PLX II lifting and anchoring device 11 Annual safety inspections CE Declaration of Conformity Notes ...

Page 4: ...ver lift human with this hoist 7 Never throw the hoist 8 Do not wrap the load chain around the load 9 NEVER extend the Hand lever with a pipe 10 Never work up to the end of chain 11 Never attach the load on the tip of the hook 12 11 Never work with a twisted or broken chain 13 Never work without a safety latch 14 Never remove the warning notice ...

Page 5: ... BGR A1 and The Directive 2006 42 EC of the European Parliament and of the Council 2006 42 EG EG Machinery Directive PLANETA hoists and trolleys are intended to be safe and reliable assistants For this reason we have written this operation manual But it s only serving its purpose in the hands of the user It is worthless in a hidden file If you need further copies we shall be pleased to forward the...

Page 6: ... warranty period it should be returned to any authorized PLANETA dealer transportation prepaid with proof of purchase or hoist data sheet test certificate This warranty does not apply to products which PLANETA has determined to have been misused or abused improperly maintained by the purchaser or where the malfunction or defect can be attributed to the use of no genuine PLANETA parts PLANETA makes...

Page 7: ...hould be able to find out the proper part which you require For further information in English language please order our English manual 3 Special safety Some works and some way of operations are not allowed with the chain hoist and trolley of any type because they may distroy the hoist or trolley or they can do invisible damage and a later sudden accident They also will bring danger for life and h...

Page 8: ... company i e regarding daily inspections test procedures working processes records and all instructions you think that they are helpfull to prevent accidents All staff who will work with this lifting equipment must read this booklet prior the use of the hoist especially the chapter about the safety instructions This is too late during the operation of the hoist This is valid especially for the use...

Page 9: ...ermany They have to be checked by a crane expert prior use We can help you with such an expert upon your request Installation hint Do not use the hoist and trolley without corrosion protection grease under free sky or leave it there If it is necessary that the unit has to be used outside we recommend to construct a littel hut or only a roof like a car port to protect the unit against rain and othe...

Page 10: ...be struck back through the chain loop The last chain link must be fastened on the cabinet Indications for the lever hoist PLX II The top load hook of the hoist must be secured fasten to the supporting part Make sure that the safety latch is engaged Don t use a hoist showing wear or damages Inspect the hoist periodically and replace worn and damaged parts Don t support any load with the tip of the ...

Page 11: ... of the load chain Item 44 Unload the device Disassemble the chain end link pos 71 and put it aside Pull out the chain by using the freewheel Inspect the chain the chain end link and the hook Please check the chain regularly at short intervals Pay attention to of wear notches sectional deviations corrosion and other damage Check if the chain is running properly on the chain sprocket as follows The...

Page 12: ... 5mm 9 0mm Capacity Clamp mouth opening G max x 1 1 normal maximal measured 0 75t 26 5mm 29 2mm mm mm 1 5t 33mm 36 3mm mm mm 3t 40 5mm 44 6mm mm mm 6t 47mm 51 7mm mm mm Measurement must be carried out as follows Measure G from metal to metal in the hook opening not including the hook security catch The abrasion of the hook surface should not exceed 10 of the actual value Determine the lateral tors...

Page 13: ...dent on the frequency of use the lubrication of the gear wheels has to be checked Grease Directive Lubricate all movable parts gear wheels etc with a thin layer of Molykote grease Exception All parts of the brake system are not allowed to be greased When not in use hang the lever hoist at a dry place Please note that a faultless and safe use is only warranted with the use of original spare parts I...

Page 14: ... size mm 6 x 18 7 1 x 21 10 x 30 10 x 30 B Dimensions mm 135 160 210 250 C mm 296 420 420 420 D mm 37 37 47 69 E mm 26 5 33 40 5 47 E mm 21 27 5 34 42 F mm 150 170 190 190 G mm 90 98 105 105 Weight with standard lift kg 6 5 10 18 5 33 Weight for 1m add lifiting height kg 0 7 1 1 2 2 4 4 Subject to technical changes PLX II lifting and anchoring device 0 75 3t PLX II lifting and anchoring device 6t ...

Page 15: ...arts for PLX II lifting and anchoring device PLX II lifting and anchoring device 0 75 3 t PLX II lifting and anchoring device 0 75 3 t PLX II lifting and anchoring device 6 t PLX II lifting and anchoring device 6 t ...

Page 16: ... 24 2 Hexagon nut Z0101124 Piece 25 1 Change over pawl Z0101125 Piece 26 1 Spring shaft Z0101126 Piece 27 1 Change over spring Z0101127 Piece 28 1 Lever handle Z0101128 Piece 31 1 Hand wheel Z0101131 Piece 32 3 Spring washer Z0101132 Piece 33 3 Screw Z0101133 Piece 34 1 Bushing Z0101134 Piece 35 2 Spring washer Z0101135 Piece 36 2 Screw Z0101136 Piece 37 1 Castle nut Z0101137 Piece 38 1 Split pin ...

Page 17: ...25 1 Change over pawl Z0101225 Piece 26 1 Spring shaft Z0101226 Piece 27 1 Change over spring Z0101227 Piece 28 1 Lever handle Z0101228 Piece 31 1 Hand wheel Z0101231 Piece 32 3 Spring washer Z0101232 Piece 33 3 Screw Z0101233 Piece 34 1 Bushing Z0101234 Piece 35 2 Spring washer Z0101235 Piece 36 2 Screw Z0101236 Piece 37 1 Castle nut Z0101237 Piece 38 1 Split pin Z0101238 Piece 39 1 Name plate Z0...

Page 18: ... 25 1 Change over pawl Z0101325 Piece 26 1 Spring shaft Z0101326 Piece 27 1 Change over spring Z0101327 Piece 28 1 Lever handle Z0101328 Piece 31 1 Hand wheel Z0101331 Piece 32 3 Spring washer Z0101332 Piece 33 3 Screw Z0101333 Piece 34 1 Bushing Z0101334 Piece 35 2 Spring washer Z0101335 Piece 36 2 Screw Z0101336 Piece 37 1 Castle nut Z0101337 Piece 38 1 Split pin Z0101338 Piece 39 1 Name plate Z...

Page 19: ...awl Z0101425 Piece 26 1 Spring shaft Z0101426 Piece 27 1 Change over spring Z0101427 Piece 28 1 Lever handle Z0101428 Piece 31 1 Hand wheel Z0101431 Piece 32 3 Spring washer Z0101432 Piece 33 3 Screw Z0101433 Piece 34 1 Bushing Z0101434 Piece 35 2 Spring washer Z0101435 Piece 36 2 Screw Z0101436 Piece 37 1 Castle nut Z0101437 Piece 38 1 Split pin Z0101438 Piece 39 1 Name plate Z0101439 Piece 40 6 ...

Page 20: ...20 11 Annual safety inspections Type of test Date Name Signature the examiner Result ...

Page 21: ... including load capacity control and meets the basic requirements for the following EC directives as applicable for the delivered scope EG Maschine Directive 2006 42 EG Authorized for the compilation of the relevant technical documentation Dipl Ing Matthias B Klawitter CE Koordinator PLANETA Hebetechnik GmbH Resser Straße 17 44653 Herne Herne 11 08 2015 PLANETA Hebetechnik GmbH Dipl Ök Christian P...

Page 22: ...Notes ...

Page 23: ...Notes ...

Page 24: ...Your responsible supplier PLANETA Hebetechnik GmbH ...

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