PJ Tech SMARTLIGHT 05 MK3 Operating & Maintenance Manual Download Page 9

 

Cap Lamp - SMARTLIGHT 05 Mk3 

Operating & Maintenance Manual 

 
 

DATA TRANSMISSION, 

REPAIR & SERVICE 

 

Revision A 
 

Operating&Maintenance Manual SM-

05 Mk3 

Page 9 of 12 

 

5

 

DATA TRANSMISSION 

Data transmission is activated when the battery is being charged. The data is sent from the cap lamp 
to the battery charger and can be viewed and analysed via PC software system. Data frames are sent 
at  intervals  of  500  milliseconds.  Commands  from  the  PC  software  system  are  sent  in  alternate 
fashion. Data frames are of a fixed size but the commands frames vary in size.  

6

 

REPAIR AND SERVICE 

The cap lamp construction allows for no additional operating activities. The battery consists of dry 
cells  that  are  sealed  inside  the  battery  casing.  The  average  life  time  of  the  NiMH  battery  is  800 
cycles.  
 

IMPORTANT NOTE! 

 

Only authorized and adequately trained personnel can be allowed to perform the inspections 

and repairs. Should the cap lamp malfunction in any way, PJ Tech should be informed. 

6.1

 

Periodic Inspection 

It is recommended that from time to time the following are inspected (cracks, material deterioration): 

 

Head lamp. 

 

Cable. 

 

Battery casing cover. 

 

Battery set. 

 

IMPORTANT NOTE! 

 

Should the cable be replaced and the head lamp opened, one should make sure not to allow any 

impurities onto the lens of the LEDs. 

6.2

 

Annual Inspection 

It is recommended that at least once a year the following are inspected: 

 

Seal of the battery casing cover. 

 

Seal of the head lamp. 

6.3

 

Random Checks 

To  ensure  the  efficiency  of  the  lamp’s  illumination,  it  is  recommended  that  random  checks  are 
performed. Operation of the push button’s as well as lamp’s illumination to be checked during these 
checks.  

Summary of Contents for SMARTLIGHT 05 MK3

Page 1: ...esburg Republic of South Africa Tel 27 011 704 7088 9 Fax 27 011 704 7019 e mail lamps pjtech co za www www pjtech co za P O Box 928 Honeydew 2040 Johannesburg Republic of South Africa Revision A Oper...

Page 2: ...eration 6 4 1 2 Functioning of the Cable Continuity Voltage Monitoring 6 4 1 3 Monitoring Battery Capacity 7 4 2 Battery Charging 7 4 2 1 Battery Chargers 7 4 2 2 Initial Battery Charge 8 4 2 3 Standa...

Page 3: ...ging period 12 hours from completely discharged Light intensity at 1m from the lamp 3000 lux after 8 hours of 100 usage Light beam angle 120 deg Ingress protection IP 65 Level of protection explosion...

Page 4: ...nic board is equipped with the following Plug in Socket to connect the casing cover Figure 1 3 to the battery set Figure 1 1 Programmer unit can also be connected via the plug in socket Terminal Strip...

Page 5: ...th the battery set The body is enclosed by means of the threaded cover with the protective glass The threaded cover s tightness and possibility of unscrewing is ensured by means of the seal and lockin...

Page 6: ...rane switch Once the lamp is inserted into the charger within 30 seconds from entering capacity measuring mode an internal flag is activated and it is only deactivated once the battery is fully charge...

Page 7: ...tage drops below 3V then irrespective of the time the MLED is switched on or the amount of consumed charge the whole operation of the lamp is EMERGENCY DISABLED During lamp usage the microcontroller i...

Page 8: ...e calculated electric charge or Battery voltage 4 45V Once the charging cycle is completed the battery is being trickle charged by 20 of the interrupted current Note Discharging charging mode can also...

Page 9: ...ge life time of the NiMH battery is 800 cycles IMPORTANT NOTE Only authorized and adequately trained personnel can be allowed to perform the inspections and repairs Should the cap lamp malfunction in...

Page 10: ...er maintenance or accident and PJ Tech shall not be liable for any direct indirect consequential or incidental damages from use results of use or inability to use this product Within the warranty peri...

Page 11: ...able 5 Complete cable PCL SM05 ELK 25 492 4 16 Cable PCL SM05 ELK 25 578 13 Cable entry sleeve PCL SM05 ELK 35 191 14 Cable entry sleeve PCL SM05 ELK 35 192 15 Washer PCL SM05 ELK 10 148 15 Nut M18x1...

Page 12: ...be sent to the below Company Name PJ TECH Registration Number CK94 30139 23 V A T Number 4240179202 Contact Details Tel 27 011 704 7088 9 Fax 27 011 704 7019 e mail sales pjtech co za www www pjtech...

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