PJ Tech SMARTLIGHT 05 MK3 Operating & Maintenance Manual Download Page 5

 

Cap Lamp - SMARTLIGHT 05 Mk3 

Operating & Maintenance Manual 

 
 

CAP LAMP 

CONSTRUCTION 

 

Revision A 
 

Operating&Maintenance Manual SM-

05 Mk3 

Page 5 of 12 

 

3.2

 

Head Lamp

 

The head lamp consists of the following: 

 

Lamp Body (Figure 1-6). 

 

Lamp Treaded Cover (Figure 1-7). 

 

Lamp Clip (Figure 1-12). 

 

Protective Glass (Figure 1-9) with a Seal (Figure 1-8). 

 

Reflector Set (Figure 1-11). 

 

Cable Inlet. 

 
The body and threaded cover are made of plastic. The head is equipped with a metal lamp clip that 
allows clipping it on a helmet. On the side of the lamp body there is a cable entry that connects the 
lamp with the battery set. The body is enclosed by means of the threaded cover with the protective 
glass. The threaded cover’s tightness and possibility of unscrewing is ensured by means of the seal 
and locking screw. The reflector set is mounted inside the threaded cover. The MLED and ALED are 
embedded in the reflector and to replace a light source the whole assembly must be replaced. The 
lamp clip (Figure 1-12) allows a change of the angle of the light beam relative to miners cap. 

3.3

 

Cable 

The cap lamp battery casing is connected the head lamp with a four core cable (Figure 1-5). The 
cable is 1,5m long. The cable is characterized by the following:  

 

High durability. 

 

Flexibility. 

 

Resistance to humidity and hydraulic oil. 

 

Non-flammable. 

The cable can be fixed to the miners cap. 

Summary of Contents for SMARTLIGHT 05 MK3

Page 1: ...esburg Republic of South Africa Tel 27 011 704 7088 9 Fax 27 011 704 7019 e mail lamps pjtech co za www www pjtech co za P O Box 928 Honeydew 2040 Johannesburg Republic of South Africa Revision A Oper...

Page 2: ...eration 6 4 1 2 Functioning of the Cable Continuity Voltage Monitoring 6 4 1 3 Monitoring Battery Capacity 7 4 2 Battery Charging 7 4 2 1 Battery Chargers 7 4 2 2 Initial Battery Charge 8 4 2 3 Standa...

Page 3: ...ging period 12 hours from completely discharged Light intensity at 1m from the lamp 3000 lux after 8 hours of 100 usage Light beam angle 120 deg Ingress protection IP 65 Level of protection explosion...

Page 4: ...nic board is equipped with the following Plug in Socket to connect the casing cover Figure 1 3 to the battery set Figure 1 1 Programmer unit can also be connected via the plug in socket Terminal Strip...

Page 5: ...th the battery set The body is enclosed by means of the threaded cover with the protective glass The threaded cover s tightness and possibility of unscrewing is ensured by means of the seal and lockin...

Page 6: ...rane switch Once the lamp is inserted into the charger within 30 seconds from entering capacity measuring mode an internal flag is activated and it is only deactivated once the battery is fully charge...

Page 7: ...tage drops below 3V then irrespective of the time the MLED is switched on or the amount of consumed charge the whole operation of the lamp is EMERGENCY DISABLED During lamp usage the microcontroller i...

Page 8: ...e calculated electric charge or Battery voltage 4 45V Once the charging cycle is completed the battery is being trickle charged by 20 of the interrupted current Note Discharging charging mode can also...

Page 9: ...ge life time of the NiMH battery is 800 cycles IMPORTANT NOTE Only authorized and adequately trained personnel can be allowed to perform the inspections and repairs Should the cap lamp malfunction in...

Page 10: ...er maintenance or accident and PJ Tech shall not be liable for any direct indirect consequential or incidental damages from use results of use or inability to use this product Within the warranty peri...

Page 11: ...able 5 Complete cable PCL SM05 ELK 25 492 4 16 Cable PCL SM05 ELK 25 578 13 Cable entry sleeve PCL SM05 ELK 35 191 14 Cable entry sleeve PCL SM05 ELK 35 192 15 Washer PCL SM05 ELK 10 148 15 Nut M18x1...

Page 12: ...be sent to the below Company Name PJ TECH Registration Number CK94 30139 23 V A T Number 4240179202 Contact Details Tel 27 011 704 7088 9 Fax 27 011 704 7019 e mail sales pjtech co za www www pjtech...

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