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Solstice Gas ROV Fryers

SSHLV Series

Service Manual

RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE

L22-392 R1 (10/14)

Summary of Contents for SSHLV Series

Page 1: ...Solstice Gas ROV Fryers SSHLV Series Service Manual RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE L22 392 R1 10 14...

Page 2: ...injury and death DANGER Adequate means must be provided to limit the movement of this appliance without depending on the gas line Single fryers equipped with legs must be stabilized by installing anch...

Page 3: ...t any leaks could lead to fire and or explosion property damage injury and death WARNING DO NOT use the filter pan to transport oil hot or cold The filter pan is not designed to transport oil Serious...

Page 4: ...This equipment must be installed in accordance with appropriate local and national codes in the state country and or region in the appliance is to be operated Contact your local gas authority for gui...

Page 5: ...co Frialator ASAP or Service Department representative requires certain information about your equipment Most of this information is printed on a data plate affixed to the inside of the fryer door Par...

Page 6: ...lacing the Relay Board and Paper 22 8 Checking Resistance 23 8 1 Checking the Resistance of the Transformer 23 8 2 Diagram Identifying Terminals for Second Resistance 24 8 3 Checking the Resistance of...

Page 7: ...et Lift Driver Board 69 32 4 Adjusting the Magnetic Sensor 70 32 5 Replacing the Basket Lift Actuator 70 33 Replacing the Filter Pump and Motor 72 33 1 Removing the Filter Pump and Motor 72 34 Informa...

Page 8: ...group will be referred to as SSHLV fryers The SSHLV fryers feature a low oil volume frying vat optional automatic oil top off and optional automated filtration unit The Solstice design features a larg...

Page 9: ...rs 2 1 Serial Numbers NOTE If parts returned to the factory under warranty are found to be a functional serviceable Pitco may at its discretion decline warranty reimbursement and may charge for replac...

Page 10: ...to your system and or cause your system to malfunction 2 2 1 Installation Operating and Service Personnel Operating information for Pitco equipment has been prepared for use by qualified and or autho...

Page 11: ...ate the maintenance heavy and inefficient over time due to clogging blowers used in other fryers Heat tubes provide as much as 80 more surface area for heat transfer than open vat fryers tubeless prov...

Page 12: ...he fryer s individual components without requiring additional wiring by using a communication protocol over a twisted pair and allows the controller to execute commands from one central point The heat...

Page 13: ...Pitco SSHLV ROV Gas Fryers Figure 2 Auto Filtration Board AFB L22 392 R1 13...

Page 14: ...nowing and understanding the sequence of fryer and components operation enables you to diagnose equipment failure more accurately 3 5 Heating System The unit is connected to line voltage If Fuse F1 on...

Page 15: ...valve will result in hot oil overflow onto the floor resulting in slipping hazards fall related injuries serious burns or death Push handle in to close Drain and enable DVI Pulling the RED return val...

Page 16: ...ed from empty with the Auto Top Off option The ATO uses the filter pump to move oil from the JIB to the fry vat when low oil conditions are sensed A linear actuator redirects the pump flow from the JI...

Page 17: ...mined threshold typically a user programmed number of cooks is reached the operator can be prompted to filter the cooking oil Upon successful operator input the system Begins an automated filtration p...

Page 18: ...cool disconnected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death 1 Press off button on control panel 2 Shut off the individual g...

Page 19: ...Bezel 1 Remove the two 2 screws on the controller panel using a Phillips screwdriver on a Dual unit you will need to remove the front panel divider For a dual unit remove the front panel divider 2 Pul...

Page 20: ...return oil from the filter pan to the vat The pump motor will remain on until you press yes key again to toggle off 3 Pressing the 1 key brings up drain toggle option press YES to open drain drain wil...

Page 21: ...and unblock drain before controller goes into lock out 3 If after three tries the drain is still blocked the fryer will no longer operate If you have a multi fryer system the other fryers shouldn t b...

Page 22: ...ctions from the board 3 Remove the seven 7 screws which hold down the relay board using a small flathead screwdriver 4 Remove the relay board and flip it over 5 Remove the existing insulation paper an...

Page 23: ...ront Panel Bezel in Section 5 1 2 Disconnect the secondary side terminals 3 Connect the multimeter to the secondary terminals and check the resistance Secondary Terminals 7 ohms 20ohms 4 Disconnect th...

Page 24: ...able Valve Closed Valve Open Near Zero Ohm Open Circuit 3 If measurements do not match the tables above replace the DVI following instructions in Section 29 L22 392 R1 24 TAP Volts Resistance TAP Volt...

Page 25: ...ure has dropped below the tripping threshold 1 Unplug the Hi Limit connection 2 Connect the multimeter to the Hi limit leads and check the resistance 3 If the measurement shows an open circuit and or...

Page 26: ...Connect the multimeter to the temperature probe leads and check the resistance See Temperature Probe Resistance Chart on page 84 3 If the measurement on the temperature probe does not match the data i...

Page 27: ...probe holder 2 Slide probe holder off toward the back of the tank 3 Bend horizontal section of probe straight up 4 Loose compression fitting pull entire probe out of bottom of tank 5 Install new probe...

Page 28: ...stuffing block in tank using high temperature food grade thread sealer Install white housing on terminals Tighten ferrule nut on stuffing block Plug connector back in to entrance box J7 J107 Tighten...

Page 29: ...en the ignition module box remove 2 two 5 16 screws that hold the cover plate on and slide the plate up to gain access to the ignition module You now have access to ignition box or hi limit to either...

Page 30: ...me hood flame sensing rod and spark rod and also the pilot orifice If spark wire flame sensor wire or ground wire need changing you will need to gain excess to the ignition module page 29 4 Follow ste...

Page 31: ...is removed a small amount of oil will dip from drain place a rag or paper towel in drain 4 Using a 3 32 inch T handle hex key loosen the mounting screws on the drain actuator Remove the access panel r...

Page 32: ...losed and vice versa 8 After servicing the powered drain system If the drain remains open the motor and valve assembly are not indexed correctly remove motor and align marks as instructed 9 Should the...

Page 33: ...injury or death 1 Remove the one 1 5 16 inch hex screw on front of mounting box 2 From the rear of the unit remove two 2 5 16 hex screws from the small bracket that holds the hose for the JIB 3 In th...

Page 34: ...connector and black IEC connectors Note on multi bank units it may be necessary to remove an oil return line to remove the power box Make sure to reinstall and tighten this return line when finished...

Page 35: ...is located in the rear of the actuator 2 From the front unplug the four pin molex connector for the actuator 3 Remove filter pump actuator 4 Follow steps 1 through 3 in reverse to reinstall new filter...

Page 36: ...If the probe measure outside this range it must be replaced NOTE Prior to measuring the probes resistance between pins 4 and 5 insure the fry vat contains enough oil to completely cover the probe 2 M...

Page 37: ...Pitco SSHLV ROV Gas Fryers L22 392 R1 37...

Page 38: ...connected from gas and all electrical power Failure to do so may result in property damage damage to your fryer injury or death 1 Using a 5 16 nut driver Remove two 2 screws from SCB runner tube 2 Rem...

Page 39: ...burner assembly out of the way so you have access to DLP fitting 8 Use inch wrench to remove the probe 9 Remove front panel divider and front panel using a phillip screw driver 10 Unplug probe and re...

Page 40: ...e regulator 7 Adjust the burner manifold pressure See section 26 2 Taking a manifold gas pressure reading Manifold Gas Pressure Table NAT LP 4 0 wc 1 0 kPa 10 mbar 10 wc 2 5 kPa 25 mbar 8 Insert a fla...

Page 41: ...ct with hot liquids causing property damage injurious severe burns and or death 1 Remove all connections from the 3 way return valve using a 1 16 inch wrench 2 Remove the cotter pin on return valve us...

Page 42: ...result in property damage damage to your fryer injury or death 1 Remove the lower connection at the 3 way return valve in the back of the unit using a 15 16 inch wrench 2 Remove the male quick discon...

Page 43: ...he valve mounting brackets using a 5 16 socket 8 Slide the bracket to the back of the assembly 9 Lift bracket out and slide forward 10 Bend down tabs of the stem nut washer using a needle nose plier 1...

Page 44: ...handle 13 Remove the mounting bracket 14 Remove the piping using a 15 16 inch wrench on the valve and an adjustable wrench on the piping 15 Replace the flush hose assembly and valve by following steps...

Page 45: ...ior to moving testing maintaining or repairing your appliance ensure it is emptied of all oil cool disconnected from gas and all electrical power Failure to do so may result in property damage damage...

Page 46: ...oving the Check Valve 1 Remove the 3 8 inch nipple using an adjustable wrench 2 Remove the second nipple using two adjustable wrenches 3 Remove the valve nut using a 9 16 inch open ended wrench 4 Remo...

Page 47: ...Gas Fryers 5 Remove the two 2 screws using a Phillips screwdriver 6 Lift off the mounting bracket 7 Remove the valve using two adjustable wrenches 8 Follow steps 1 through 7 in reverse to reinstall L...

Page 48: ...e the filter pump head from the motor 3 Reinstall the filter pump head to the motor by following steps 1 through 2 in reverse 22 1 Replacing Seal Kit 1 Remove the four 4 bolts on filter pump using 7 1...

Page 49: ...gasket 4 Slide out the drain line 5 Reinstall the new drain line by following steps 1 through 4 in reverse to DANGER Any and all spilled oil water or other liquids that occurs as a result of operatio...

Page 50: ...ns and power supply cords from the filter pump 2 Remove the pump box 3 Remove the circuit breaker from the pump box 4 Remove all wires on the circuit breaker using needle nose pliers 5 Squeeze the tab...

Page 51: ...ews which hold the pump relay using a Phillips screwdriver 2 Remove all wires on the pump relay using needle nose pliers See Simplified Wiring Diagrams section 35 7 3 Remove the pump relay 4 Reinstall...

Page 52: ...al 2 Loosen nut at the base of the vent tube with a 3 8 inch open ended wrench and then remove 3 Clean the tube not shown and reinstall NOTE Insure the vent tube is not reinstalled in an upright posit...

Page 53: ...y Gas Pressure Reading 1 Turn off gas 2 Unscrew and remove the gas supply plug with a 3 16 inch hex wrench 3 Finger tighten the test fitting into the test port 4 Finish tightening the test fitting usi...

Page 54: ...main gas supply line 9 Disconnect the manometer 10 Remove the test fitting 11 Apply Fluoropolymer paste to gas supply plug 12 Reinstall gas supply plug with a 3 16 inch hex wrench 13 Turn on the main...

Page 55: ...ish tightening the test fitting using a 7 16 inch open ended wrench 5 Connect the manometer 6 Turn on the main gas DANGER Check for gas leaks after installation or servicing of a gas fryer Apply a lea...

Page 56: ...stment is complete a Turn off the gas supply line b Disconnect the manometer c Remove the test fitting d Reinstall the gas manifold plug e Reconnect solid state thermostat g Turn on gas supply line DA...

Page 57: ...open ended wrench 2 Remove the SCB valve inlet fitting using a inch open ended wrench 3 Disconnect the terminals using needle nose pliers 4 Remove the two 2 elbows using a inch open ended wrench 5 Fol...

Page 58: ...age to your fryer injury or death 1 Remove the pilot tubing from the gas valve using a 7 16 inch open ended wrench 2 Disconnect the wiring connection from gas valve 3 Holding the elbow with a wrench r...

Page 59: ...stall a new gas valve by following steps 1 through 8 in reverse DANGER Check for gas leaks after installation or servicing of a gas fryer Apply a leak detection solution to all connections and joints...

Page 60: ...appliance 1 Remove the two 2 screws which hold the proximity sensor on the drain handle using a flathead screwdriver 2 Remove the two 2 screws which hold the actuator using a flathead screwdriver 3 Re...

Page 61: ...way by holding the elbow with a 7 8 inch wrench and removing the swivel nut on the top gas valve fitting using a 15 16 inch open ended wrench 2 Remove the pilot assembly See Replacing an Igniter Pilo...

Page 62: ...be 10 Remove the left burner s If you have already removed runner tube just remove the left burners 11 Reinstall the new burner s by following steps 1 through 12 in reverse DANGER Check for gas leaks...

Page 63: ...rner rack by pulling it toward the front of the unit 4 If necessary replace the insulation on the back of the burner rack Please note insulation may vary from this picture depending on model 5 Reinsta...

Page 64: ...ty damage damage to your fryer injury or death 1 Remove the controller front panel see Section 5 1 gas valve see Section 29 pilot assembly see Section 11 and burner assembly see Section 31 2 2 Remove...

Page 65: ...ve the control box and wiring harness for each fryer that shares a common top deck 9 Remove the four 4 screws per fryer which hold the top deck down using a 5 16 inch socket 10 Remove the top deck by...

Page 66: ...nch socket 16 Remove the channel strip by pulling up 17 Score the silicon sealer between the tanks using a flathead screwdriver or utility knife 18 Remove high limit and temperature probes See Replaci...

Page 67: ...using a pipe wrench 23 Remove the four 4 screws which hold the flue using a 5 16 inch socket and 3 8 inch close ended wrench 24 Remove the return valve using two adjustable wrenches 25 Remove actuator...

Page 68: ...sing a 5 16 inch socket 2 Lift up the back and remove 32 2 Replacing the Basket Lift Transformer 1 Remove the two 2 screws which hold the transformer using a 5 16 inch socket 2 Remove all wires on tra...

Page 69: ...r connection using needle nose pliers 3 Remove the control signal connection using needle nose pliers 4 Remove the actuator power connection using needle nose pliers 5 Remove the four 4 screws which h...

Page 70: ...m top of the motor to bottom of the sensor 32 5 Replacing the Basket Lift Actuator 1 Cut all zip ties on the basket lift driver board 2 Disconnect the transformer from the driver board See Wiring Diag...

Page 71: ...by unscrewing 6 Slide the bushing off the shaft 7 Disconnect the motor connector from the driver board 8 Rotate up the actuator collar 9 Remove the actuator collar 10 Follow steps 1 through 9 in reve...

Page 72: ...ench 2 Unscrew and remove the inlet valve of the filter pump system DANGER Any and all spilled oil water or other liquids that occurs as a result of operation cleaning maintenance or repair of this fr...

Page 73: ...e 8 Remove one 1 screw which holds a bracket which is underneath the ON OFF breaker switch using a 5 16 inch socket 9 Remove the rear hair pin on the actuator 10 Remove the bracket NOTE The filter pum...

Page 74: ...ls are not shown Lower the filter pump to the floor and then pull it out 13 Remove the three 3 bolts on the bottom of the filter pump base using a inch open ended wrench 14 Remove two 2 screws on back...

Page 75: ...Pitco SSHLV ROV Gas Fryers 34Information Charts Tables L22 392 Rev 1 75...

Page 76: ...4 24 85 29 4 75136 250 121 1 3458 415 212 8 470 16 90 32 2 66823 255 123 9 3214 420 215 6 447 49 95 35 0 59540 260 126 7 2991 425 218 3 426 13 100 37 8 53146 265 129 4 2785 430 221 1 406 02 105 40 6 4...

Page 77: ...P 55 SG14T Nat 43 SSH55T Nat 46 LP 1 45 mm LP 55 SG18 Nat 41 SSH55R Nat 43 LP 53 LP 1 45 mm SG18F Nat 41 SSH55TR Nat 43 LP 53 LP 1 45 mm SG6H Nat 41 SSH60 Nat 46 LP 53 LP 55 MGII Nat 46 SSH60R Nat 43...

Page 78: ...41 42 42 42 43 43 44 44 45 41 42 42 42 43 43 44 44 45 46 42 42 43 43 43 44 44 45 46 47 43 44 44 44 45 45 46 47 47 48 44 45 45 45 46 47 47 48 48 49 45 46 47 47 47 48 48 49 49 50 46 47 47 47 48 48 49 4...

Page 79: ...diagrams represent the latest revisions and most common models A current wiring diagram for the fryer can be found on the inside of the fryer door or call the Pitco Service Department for your partic...

Page 80: ...Pitco SSHLV ROV Gas Fryers 35 2 Wiring Diagram Auto Filter Board AFB2 Wiring ROV L22 392 Rev 1 80...

Page 81: ...Pitco SSHLV ROV Gas Fryers 35 3 Wiring Diagram Connector Locations Detail AFB2 W Jib No Bulk Oil Option ROV L22 392 Rev 1 81...

Page 82: ...Pitco SSHLV ROV Gas Fryers 35 4 Wiring Diagram Calibration Test Points and Indicators ROV L22 392 Rev 1 82...

Page 83: ...Pitco SSHLV ROV Gas Fryers 35 5 Wiring Diagram AC DC Control Voltage Supplies ROV L22 392 Rev 1 83...

Page 84: ...Pitco SSHLV ROV Gas Fryers 35 6 Wiring Diagram Basket Lift Option Connector Locations ROV L22 392 Rev 1 84...

Page 85: ...Pitco SSHLV ROV Gas Fryers 35 7 Wiring Diagram Filter Pump Options 208V 240V ROV L22 392 Rev 1 85...

Page 86: ...Pitco SSHLV ROV Gas Fryers 35 8 Wiring Diagram Full Vat with SCB L22 392 Rev 1 86...

Page 87: ...Pitco SSHLV ROV Gas Fryers 35 9 Wiring Diagram Basket Lifts L22 392 Rev 1 87...

Page 88: ...Pitco SSHLV ROV Gas Fryers 35 10 Wiring Diagram Filter Motor 115V 60Hz L22 392 Rev 1 88...

Page 89: ...Pitco SSHLV ROV Gas Fryers 35 11 Wiring Diagrams Filter Motor 208 240V L22 392 Rev 1 89...

Page 90: ...Pitco SSHLV ROV Gas Fryers NOTES L22 392 Rev 1 90...

Page 91: ...Pitco SSHLV ROV Gas Fryers NOTES L22 392 Rev 1 91...

Page 92: ...Pitco SSHLV ROV Gas Fryers L22 392 Rev 1 92...

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