Pit Boss Mile Hybrid Assembly & Operation Download

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Summary of Contents for Mile Hybrid

Page 1: ...GE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA MODEL PB600HY PART 10897 The Mile hybrid FOROUTDOORANDHOUSEHOLDUSEONLY NOTFORCOMMERCIALUSE ASSEMBLY OPERATION WOOD PELLET GAS COMBO GRILL IMPORTANT READ CAREFULLY RETAIN FOR FUTURE REFERENCE MANUAL MUST BE READ BEFORE OPERATING 5005166 ...

Page 2: ...ded with grill Never connect your gas grill to an LP gas tank that exceeds this capacity 1 Ensure the gas cylinder is purchased by a reputable supplier An incorrectly filled or an overfilled LP gas cylinder can be dangerous The overfilled condition combined with the warming of the LP gas cylinder a hot summer day gas cylinder left in the sun etc can cause LP gas to be released since the temperatur...

Page 3: ...r fire 11 The liquefied petroleum LP cylinder must be constructed and marked in accordance with the specifications for LP Gas Cylinders of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission 12 The LP gas tank must have a shutoff valve terminating in an LP gas supply tank valve o...

Page 4: ...les or Burn Pots Failure to follow this warning could lead to a fire hazard and bodily harm and will void your warranty 8 Product may have sharp edges or points Contact may result in injury Handle with care DISPOSAL OF ASHES Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well away from ...

Page 5: ...d propane charcoal or other fuel Carbon monoxide reduces the blood s ability to carry oxygen Low blood oxygen levels can result in headaches dizziness weakness nausea vomiting sleepiness confusion loss of consciousness or death Follow these guidelines to prevent this colorless odorless gas from poisoning you your family or others See a doctor if you or others develop cold or flu like symptoms whil...

Page 6: ...inder 16 Preparation For Use Leak Testing 17 Disconnecting A Gas Cylinder 17 Gas Grilling First Use Grill Burn Off 22 Lighting Procedure 18 Manual Lighting Procedure 19 Shutting Off Your Grill 19 Controlling Flare ups 20 Wood Pellet Grilling Understanding The Control Board 21 Understanding The P Setting 22 Hopper Priming Procedure 22 First Use Grill Burn Off 22 Automatic Start Up Procedure 23 Manu...

Page 7: ...cket x1 20 Cart Bar x2 21 Bottom Shelf x1 22 Wheels x2 A Screw x16 B Screw x4 C Screw x9 D R Pin x2 E Wheel Cotter Pin x2 F Wheel Axle Pin x2 G Wheel Washer x2 H Regulator Hose Retainer x1 I Battery x1 NOTE Due to ongoing product development parts are subject to change without notice Contact Customer Service if parts are missing when assembling the unit PB ELECTRIC REQUIREMENTS 110 120 V 60 Hz 250...

Page 8: ... surface of the shelf is facing up TIP Fasten the screws of the Support Legs on half way to allow easier installation of Main Barrel in the third step ASSEMBLY PREPARATION Parts are located throughout the shipping carton including underneath the grill Inspect the grill parts and hardware blister pack after removing from the protective shipping carton Discard all packaging materials from inside and...

Page 9: ...E CART Parts Required 1 x Thermometer 8 1 x Main Barrel 11 12 x Screw A Installation Place a piece of foam on the ground then carefully place the Main Barrel on top of the foam hopper end pointed upward Remove the pre installed nut from the Thermometer Insert the Thermometer into the hole provided on the top of the lid on the Main Barrel then secure by re installing the nut from the inside see 4A ...

Page 10: ...as Cylinder Wire Retainer 17 Installation Insert the hooked end of the Gas Cylinder Wire Retainer into the hole on the Front Right Support Leg see 6A then insert the flattened end into the hole on the Back Right Support Leg see 6B 7 INSTALLING THE SIDE SHELF Parts Required 1 x Side Shelf 16 4 x Screw B Installation First mount two screws onto the right side of the Main Barrel Leave the screws abou...

Page 11: ...t in damage to your Main Barrel Insert the Flame Broiler Main Plate into the Main Barrel right side first Rest the Flame Broiler Main Plate on the built in ledge on the inside right of the Main Barrel that directs grease towards the grease bucket Slide the entire piece to the left side and the two slots on the Flame Broiler Main Plate will fit into the rounded ledge above the Burn Pot It will sit ...

Page 12: ... cap counter clockwise to remove it Insert the Battery into the housing with the positive terminal facing outward Screw the ignition button cap back into place to cover 13 SECURING THE REGULATOR HOSE Parts Required 1 x Screw C 1 x Regulator Hose Retainer H Installation Attach the Regulator Hose Retainer to the regulator hose then secure to the Front Right Support Leg using one screw IMPORTANT Take...

Page 13: ...trip during the start up phase of operation During the start up phase the ignitor draws 200 700 watts of electricity which can be too much power for a GFCI outlet to handle Each time it trips it increases in sensitivity If the GFCI keeps tripping replace the outlet or change to a non GFCI outlet ON THE ROAD Disconnect the ignitor from the main wiring harness Use the manual start up procedure A Pit...

Page 14: ...low these suggestions on how to enjoy your grill throughout the cooler months If smoking at low temperatures fails increase the temperature slightly to achieve the same results Organize Get everything you require ready in the kitchen before you head outdoors During the winter move your grill to an area that is out of the wind and direct cold Check local bylaws regarding the proximity of your grill...

Page 15: ...ality of pellets used flavor of pellets and the quantity of food being cooked MEAT PROBE The Meat Probe measures the internal temperature of your meat in the grill similar to your indoor oven Plug in the Meat Probe adapter to the Meat Probe connection port on the Control Board and insert the stainless steel Meat Probe into the thickest portion of your meat and the temperature will be displayed on ...

Page 16: ...inder Save the caps Check the gas cylinder to assure it has proper external male threads type 1 connection per ANS Z21 81 5 Insert the gas cylinder valve into the threaded opening of the regulator valve Turn the quick coupling nut clockwise until firm Hand tighten only Note Fig C 6 Gas cylinder is now installed The outdoor grill when installed must be electrically grounded in accordance with local...

Page 17: ...ncentrated 3 Use a paint brush to apply the solution onto the seal between the regulator and the gas cylinder Visually inspect for streams of bubbles coming from a defect or break in the seal NOTE If a leak appears repeat gas cylinder installation procedure but do not over tighten Hand tighten only Repeat leak test after re installation to ensure seal is secure IMPORTANT Do not use the gas grill i...

Page 18: ...r flame to ensure the burner is lit 6 If ignition does not occur within 5 seconds turn valve to Off wait 5 minutes and repeat lighting instruction After lighting observe the burner flame Make sure all burner ports are lit and flame height matches illustration shown 7 If the above points do not work follow Manual Lighting Procedure If the burner goes out during operation turn the Control Knobs to t...

Page 19: ...e lit and flame height matches illustration shown previously NOTE Each burner lights independently repeat same steps for other burner WARNING Never lean over the cooking area while lighting your gas grill Keep your face and body a safe distance at least 457 mm 18 inches from the cooking grid surface when lighting your grill by match 6 If the above points do not work see Troubleshooting SHUTTING OF...

Page 20: ...s to the Off position LP gas tank valve CLOSED Do not use water on a grease fire This can cause grease to splatter and could result in serious burns bodily harm or other damage 2 Do not leave the grill unattended while preheating or burning off food residue on HIGH If grill has not been cleaned a grease fire can occur WARNING When cooking fire extinguishing materials should be readily accessible I...

Page 21: ... button the setting increases from P0 to P7 then repeats Adjustments are only possible in the SMOKE Setting Factory default setting is P4 If the P setting is adjusted your preference will be locked in saved until further adjustment is made The P Set Button is also used as a Temperature Switch Control to change the temperature readout on the LCD Screen Press and hold the button for two seconds to s...

Page 22: ...e the Burn Pot in the bottom of the Main Barrel 3 Plug the power cord into a power source Press the Power Button to turn the unit on Check the following items That you can hear the auger turning Place your hand above the Burn Pot and feel for air movement Do not place your hand or fingers inside the Burn Pot This can cause injury After approximately a minute you should smell the igniter burning an...

Page 23: ...tely 13mm 0 5 inches in the Burn Pot Visually confirm that the auger is dropping pellets into the Burn Pot Confirm that the combustion fan is working by listening for a torchy roar 3 If any of the above points are not working follow Troubleshooting instructions MANUAL START UP PROCEDURE 1 Plug the power cord into a grounded power source 2 Check Burn Pot to ensure there is no obstruction for proper...

Page 24: ...ash accumulation To clean follow these steps 1 Pull out the R Pin at the end of the burner tube located at the rear end wall of the Grill Barrel below the Heat Tent knotches 2 Loosen the two screws at the front end of the burner tube 3 Carefully pull out the burner tube half way to expose the wire connector of the ignitor Disconnect the ignitor wire connector then pull out the burner tube complete...

Page 25: ...ean out as necessary Keep in mind the type of cooking you do IMPORTANT Due to high heat do not cover the flame broiler or probes with aluminum foil 6 OUTSIDE SURFACES Wipe your grill down after each use Use warm soapy water to cut the grease Do not use oven cleaner abrasive cleansers or abrasive cleaning pads on the outside grill surfaces All painted surfaces are not covered under warranty but rat...

Page 26: ...ssure As the pellet is forced through the die it is cut cooled screened vacuumed and then bagged for consumer use Check with your local dealer for flavors available in your area NOTE Always store wood pellets in a dry area Any contact or exposure to moisture will result in lower heat output or cause the pellets to swell and break apart Use a moisture proof resealable tub or bucket for proper stora...

Page 27: ...9 500 F POULTRY Size Rare 54 C 130 F Medium 60 C 140 F Well Done 77 C 170 F Turkey whole 4 5 5 0 kg 10 11 lbs 5 3 6 4 kg 12 14 lbs 6 8 7 7 kg 15 17 lbs 8 2 10 0 kg 18 22 lbs 10 4 11 3 kg 23 25 lbs Grill 90 120 minutes Grill 110 140 minutes Grill 130 160 minutes Grill 140 170 minutes Grill 150 180 minutes Chicken whole 1 36 2 26 kg 3 5 lbs Grill 1 1 5 hours Drumsticks Breasts 0 45 0 86 kg 1 1 lbs G...

Page 28: ...13 kg 2 2 lbs High Medium Sear 10 minutes grill 20 30 minutes Rib Roast 5 44 6 35 kg 12 14 lbs Medium 2 2 hours Veal Loin Chop 2 5cm 1 Medium 10 12 minutes direct Brisket 7 25 3 62 kg 16 18 lbs Hot Smoke Cook until internal temperature reaches 91 C 195 F LAMB Size Rare 54 C 130 F Medium 60 C 140 F Well Done 71 C 160 F Roast fresh 2 26 2 72 kg 5 6 lbs 1 2 hours Rib Crown Roast 1 36 2 26 kg 3 5 lbs ...

Page 29: ...BBQ floor mat is very useful Due to food handling accidents and cooking spatter a BBQ floor mat would protect a deck patio or stone platform from the possibility of grease stains or accidental spills 3 GRILLING TIPS AND TECHNIQUES To infuse more smoke flavor into your meats cook longer and at lower temperatures also known as low and slow Meat will close its fibers after it reaches an internal temp...

Page 30: ...ut before the pellets reach the Burn Pot Follow Hopper Priming Procedure Auger Motor Is Jammed Remove cooking components from the Main Barrel Press the Power Button to turn the unit on turn Temperature Control Dial to SMOKE and inspect the auger feed system Visually confirm that the auger is dropping pellets into the Burn Pot If not operating properly call Customer Care for assistance or a replace...

Page 31: ...replacement part Meat Probe Damaged Check for signs of damage to the wires of the Meat Probe If damaged call Customer Care for replacement part Faulty Control Board Control Board needs to be replaced Contact Customer Care for a replacement part Grill Temperature on SMOKE is too high P Setting is too low Push the P SET button and increase the P setting Grill Will Not Achieve Or Maintain Stable Temp...

Page 32: ...on for leak Excessive Flare Up Grilling fatty meats Grill fatty meats when the grids are cold and the knobs are on the LOW setting Move the meats to the warming rack if flare up continues Cooking temperature Attempt cooking at a lower temperature Grease does have a flash point Keep the temperature under 176 C 350 F when cooking highly greasy food Water sprayed on gas flames Do not spray water on g...

Page 33: ... passed by product safety testing and certification services comply with a testing tolerance of 5 10 percent LOCATE AND REMOVE THE EIGHT SCREWS OF ACCESS PANEL ON UNDERSIDE OF UNIT FUEL INPUT RATING 2 48 LB H 1 12 KG H INDEX W WHITE Y YELLOW P PURPLE R RED K BLACK G GREEN S SILVER P P R Y Y Y P K W W G W W W R R W W W W Y Y K W S IGNITER ASSEMBLY HD CARTRIDGE HEATER 110 120V 200W BURN POT DRAFT FA...

Page 34: ...t x1 14 Left Support Leg Back x1 15 Right Support Leg Front x1 16 Right Support Leg Back x1 17 Side Shelf x1 18 Gas Cylinder Wire Retainer x1 19 Gas Cylinder Support Panel x1 20 Grease Bucket x1 21 Cart Bar x2 22 Bottom Shelf x1 23 Wheels x2 A Screw x16 B Screw x4 C Screw x9 D R Pin x2 E Wheel Cotter Pin x2 F Wheel Axle Pin x2 G Wheel Washer x2 H Regulator Hose Retainer x1 I Battery x1 NOTE Due to...

Page 35: ...e Screw x1 9 PH Auger Motor x1 10 PH Nylon Bushing x1 11 PH Auger Flighting Assembly x1 12 PH Hopper Housing Gasket x1 13 PH Combustion Fan x1 14 PH Igniter x1 15 PH Burn Pot x1 16 PH Auger Box Housing x1 17 PH Pit Boss Control Board x1 18 PH Logo Plate x1 19 PH Hopper Handle x1 HOPPER REPLACEMENT PARTS 1 PH 2 PH 3 PH 4 PH 5 PH 6 PH 7 PH 8 PH 12 PH 13 PH 14 PH 15 PH 16 PH 17 PH 18 PH 19 PH 9 PH 10...

Page 36: ...ifespan of your unit Dansons recommends the use of a grill cover when the grill is not in use This warranty is based on normal domestic use and service of the grill and neither limited warranty coverage s apply for a grill which is used in commercial applications EXCEPTIONS There is no written or implied performance warranty on Pit Boss grills as the manufacturer has no control over the installati...

Page 37: ...yered aluminum foil Pour 50 ml cup of basting mixture over the brisket in the pouch Close the pouch shut 8 Lay foil pouch carefully on the grill Steam for 1 to 1 hours 9 Open the pouch and use a meat thermometer internal temperature should reach 91 C 195 F The brisket should be firm but be able to pull the meat apart with your fingers 10 Transfer the meat to a cutting board and let it rest for 10 ...

Page 38: ...ces thin 30 ml 2 tbsp Butter Suggested Wood Pellet Flavor Hickory Competition Instructions 1 Preheat grill then leave or reduce slightly 204 260 C 400 500 F 2 Combine meat seasoning eggs and bread crumbs in a mixing bowl and blend together Divide the meat into portions and gently shape into patties to fit the buns Make patties about 1 9 cm inches thick 3 Place patties on grill Grill six minutes pe...

Page 39: ...ter 125 ml c Butter 30 ml 2 tbsp Onion chopped 15 ml 1 tbsp Fresh Dill 5 ml 1 tsp Curry Powder Dash Garlic Powder Suggested Wood Pellet Flavor Mesquite Competition Instructions 1 Soak wooden skewers in water for 1 hour 2 Preheat grill then reduce to 135 163 C 275 325 F 3 Prepare curry butter by melting butter in small pan over medium high heat Stir in onion dill curry powder and garlic powder Cook...

Page 40: ...ilation Add a of the seasoning to the can 3 Rinse chicken thoroughly and pat the exterior dry with paper towel Add a 1 4 of the rub inside the cavity of the chicken With the remaining seasoning rub the outer surface of the chicken 4 Insert the upright can into the cavity of the chicken place on the grill and close the grill lid Cook until the chicken is golden brown and crispy internal temperature...

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Page 42: ...ILLS COM MADEINCHINA WARNING THIS PRODUCT CAN EXPOSE YOU TO CHEMICALS INCLUDING WOOD DUST AND FORMALDEHYDE WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER COMBUSTION OF THIS PRODUCT CAN EXPOSE YOU TO CHEMICALS INCLUDING CARBON MONOXIDE WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM FOR MORE INFORMATION GO TO WWW P65WARNINGS CA GOV ...

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