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With today’s lifestyle of striving to eat healthy and nutritious foods, one factor to consider is the      
importance of reducing fat intake.  One of the best ways to cut down on fat in your diet is to use a low fat 

method of cooking, such as grilling. 

Throughout this manual, you will notice the emphasis on grilling food slowly at LOW or MEDIUM     

temperature settings.  With the benefit of convection cooking, and the use of the “Flame Broiler”, your “Pit 

Boss” Grill will enable you to avoid flare-ups and maximize the nutritional value of the foods that you 
cook

.  

Following is a list of the important tips that will contribute to the cooking perfection that you can expect when 
using your Grill: 

Environment 

As with all barbecues, the outside weather conditions will play a big part in the performance of your Pit Boss 
and the cooking times needed to perfect your culinary delights.  Your “Pit Boss”, because of its single wall 
construction, should be considered as a 2 to 3 season grill, depending on what part of the country you live in.  

Grill Placement 

Your “Pit Boss” Pellet Grill should always be a minimum of 12 inches away from any wall or structure around 
the entire grill.  Your grill does come with wheels, so the smoker and chimney stack can be turned away from 
the wind resulting in better temperature output.  If you are able to shelter your grill from the wind, this will also 
aid in temperature output, heat retention, and heat recovery time when opening the lid. 

Operating the Grill 

Initial Burn Off 

Before cooking on your grill for the first time, we recommend that you “burn off” the grill to ride it of any 
foreign matter.  Light and operate the grill on HIGH with the lid down for 30 – 40 minutes

.   

Lighting your Grill 

It is recommended practice to always clean your burn grate after every 1 to 3 uses. 

This will ensure proper ignition and many happy grilling experiences.  Light as per instructions found in detail 
later in this manual.   

Should your auto igniter refuse to ignite the wood pellets, it is easy to light your grill manually with a match 
and lighting agent.  (refer to manual lighting instructions found elsewhere in this manual) 

Pre-Heating 

It is extremely important to ALWAYS allow your grill to preheat before cooking.  This allows the grill and 
cooking grids to heat up quicker and the grill is able to maintain its cooking temperature once your food is 
placed in the cooking area.  If you do not allow the grill to preheat, you will find that it takes a longer period of 
time to bring both the grill and the food to cooking temperatures. 

Always pre-heat your “Pit Boss” Grill with the lid closed.  ONLY after your Grill has ignited, close the lid and 
set your temperature control knob to HIGH for 10-15 minutes depending on weather.  This gives you enough 
time to prepare your food for the grill; as well it is the final step in cleaning your cooking grids. 

Lid Position 

Always cook with the lid closed. Not only does this keep the temperature even, the food will cook faster,   
using less fuel.  A closed lid also helps to create a smokier flavour.  You can slow down your cooking by 
propping up the lid. 

IMPORTANT NOTE:  You must OPEN the lid during both the “Start-Up” and “Shut Down” cycles

Caution: 

Grease fires are caused by not properly maintaining your grill, or failing to clean the bottom of the 

barrel on a consistent basis.  In the unlikely event you experience a grease fire while cooking, keep the lid 
closed.  If it does not go out in a very short time, open the lid and lightly sprinkle baking soda on the fire.  Be 
careful not to burn yourself. If this does not work, then carefully remove the food, push the power button to 
OFF and shut the lid until the fire is completely out.

 

Section Two:  OPERATION 

            

GETTING STARTED

Page 15 

Summary of Contents for 820 Deluxe

Page 1: ...ase read the entire manual before installation and use of this pellet fuel burning appliance Failure to follow these instructions could result in property damage bodily injury or even death Contact lo...

Page 2: ...per and air blockage before use See instructions in this manual for correct procedures DO NOT put a barbeque cover or anything flammable on or in the storage space area under the barbeque DO NOT allow...

Page 3: ...aces will also be black in color When ignited this creosote makes an extremely hot and out of control fire similar to a grease fire If creosote has formed within the unit allow the unit to warm up at...

Page 4: ...e only all natural wood pellets designed to burn in pellet grills 4 Ensure your pellet fuel stays moisture free Open bags of fuel should be stored in an airtight container and empty the hopper if you...

Page 5: ...WORKING COMPONENTS 11 POWER PREPERATION 12 KNOWLEDGE IS POWER HOW YOUR PIT BOSS SMOKER WORKS 13 SPECS 14 ABOUT WOOD PELLETS 22 OPERATION GETTING STARTED 15 PIT BOSS CONTROL 16 LIGHTING AUTOMATIC MANUA...

Page 6: ...y 1 8 74321 Leg w Wheel axle right hand side end 2 9 74347 74348 Bottom Shelf 820FB Open Grid 820Deluxe Solid 1 10 74086 Metal Wheel 2 11 a 74322 Back Leg hopper end 1 11 b 74323 Front Leg w bottle op...

Page 7: ...r faces out toward the front of the grill Fasten all four 1 4 20 x 3 5 screws AA through the four pre drilled screw holes both on the leg and on the bottom of the barrel Hand start then use tool FASTE...

Page 8: ...metal wheel onto either leg with the axle Install washer CC then hand screw the 7 16 x 20 Nut BB onto the threaded axle Use your wrench to tighten Spin each wheel to ensure the wheels turn freely Care...

Page 9: ...of handle Using your wrench securely tighten ALL screws A The thermometer comes complete with its own threaded nut already installed on the thermometer Simply spin off the threaded nut and insert the...

Page 10: ...Iron is an excellent heat absorber and is still the best way to produce those steak house sear markings Place this Porcelain Coated steel grid on to the two brackets found on either end of the barrel...

Page 11: ...grease bucket When hot the excess grease and juice evaporate to add more natural flavor back into whatever you are cooking Hook the longer arched and slotted steel broiler on to the holder located at...

Page 12: ...f a 1000 watt inverter Section One ASSEMBLY INSTRUCTIONS GRILL PREPERATION These instructions should be followed the first time the grill is ignited and each time the grill runs out of pellets STEP 1...

Page 13: ...y and the most fantastic natural flavor The wood pellet fuel burns in the Burn Pot 8 hot and intense The fly ash and the flames hit the Flame Broiler 10 and are directed toward the ends of the barrel...

Page 14: ...gniter eliminates the need for matches starter fluids Digital Oven Temperature 170 to 500 degrees giving more cooking options hot smoking to searing Dome Thermometer Upper Cooking Shelf Heavy duty eng...

Page 15: ...burn grate after every 1 to 3 uses This will ensure proper ignition and many happy grilling experiences Light as per instructions found in detail later in this manual Should your auto igniter refuse t...

Page 16: ...isible smoke 888 Displays momentarily when the grill is connected to AC power OVERVIEW LCD SCREEN READOUTS ACTUAL TEMPERATURE Grill temp is displayed in 5 degree F increments FLASHING ACTUAL TEMPERATU...

Page 17: ...rill temperature 2 Once the Start Up Sequence is complete the Auger delivers fuel at a constant rate determined by the Smoke Control P0 P7 Default Setting is P 4 See Understanding Smoke Control for fu...

Page 18: ...ill result in LOWER grill output temperatures lower pellet consumptions thus resulting in more smoke flavor Care must be taken not to increase the P setting to high which could result in the fire goin...

Page 19: ...r a torchy roar and begin to feel some heat being produced 6 Close the lid Turn the Temperature Dial to HIGH to allow the unit to preheat for approximately15 to 20 minutes CAUTION If excessive flame i...

Page 20: ...match or long lighter WARNING NEVER ATTEMPT TO ADD MORE STARTER INTO A FIRE THAT IS ALREADY BURNING OR INTO A HOT BURNGRATE YOU COULD EXPERIENCE A BURN BACK AND YOU COULD GET SERIOUSLY BURNT 8 Allow t...

Page 21: ...eaning only takes away from that barbeque flavor One simple rule Everything In Moderation 1 Grease Always be sure the grease catch area is clean and free of debris Check your Grease Bucket Clean it ou...

Page 22: ...generated when using pellets as your main fuel Flavor Guide Lines TIP Always store your pellets in a dry area Avoid any contact or exposure to moisture This will cause the pellets to absorb the moist...

Page 23: ...ut 10 15 minutes extra cooking time each time you open the lid As always use a meat thermometer to determine the internal temperature of your foods Because the nights come sooner in the colder months...

Page 24: ...y the grill while there is fire in the burn pot Sear meats and cook with the lid down for perfectly grilled food every time All Pit Boss Grills are designed to allow even fan forced heat circulation s...

Page 25: ...e left out in the heat for more than an hour Fill a deep tray or casserole dish with ice to keep salads cool and safe Do not defrost meat at room temperature or on a counter top Thaw under refrigerati...

Page 26: ...nections are firmly connected and dry Ensure GFCI is minimum 15 amp service Ensure you are NOT using over a 25 extension cord ErH Error Message The grill has overheated possibly due to grease fire or...

Page 27: ...temperature has reach or gone over 130 F It will not harm the unit Place unit in shaded area Prop the lid open to reduce inside temperature Grill will not achieve or maintain stable temperature Insuff...

Page 28: ...tricate and valuable piece of technology For protection from power surges and electrical shorts the control utilizes a 5 amp 120 Volt Fast Blow Fuse It is recommended to unplug your grill from any ele...

Page 29: ...ht hand side end 2 9 74347 74348 Bottom Shelf 820FB Open Grid 820Deluxe solid 1 10 74086 Metal Wheel 2 11 a 74322 Back Leg hopper end 1 11 b 74323 Front Leg w bottle opener hopper end Deluxe models on...

Page 30: ...nly 29 70120 Pit Boss Electronic Oven Control 30 70102 Auger Motor 32 70133 Combustion Fan 33 74069 Auger Box Housing only 34 74250 Hopper Assembly Grill Body Gasket 35 70124 Grill Probe RTD 31 74077...

Page 31: ...ake Medium High Sear High Temperature Ranges 200 275 F 275 325 F 325 375 F 400 450 F 450 500 F The following cooking guidelines are just that Guidelines and are in no way the only way to cook For best...

Page 32: ...ternal temperature reaches 140 F to 150 F Remove the brisket from the grill Place in a foil pouch using a double wrap of aluminum foil Before sealing the pouch tight pour approximately a 1 4 cup of Co...

Page 33: ...a finishing sauce Place in a saucepan and bring to a boil for at least 5 minutes to thicken Season to taste Remove the ribs from the grill Place each rack in a foil pouch using a double wrap of alumin...

Page 34: ...r Place onion and bell peppers on a large piece of heavy duty foil Drizzle with soy sauce and 2 teaspoons of olive oil sprinkle with salt Seal the foil packet completely Place the packet on the grill...

Page 35: ...and then drain and blot dry with paper towel Skewer the shrimp Place a basil leaf on the back of each shrimp Wrap each shrimp in a slice of bacon starting at the top and turning the skewer to wind it...

Page 36: ...nse turkey thoroughly and pat dry with paper towels Rub outer surface of turkey with Louisiana Grills Mesquite or Hickory Bacon Rub In a small container mix together the soft butter mesquite and papri...

Page 37: ...of beer with a can of your favourite non diet cola fruit flavour soda root beer or water with extra seasoning EASY RANCH CHICKEN SATAY Makes 2 6 servings Suggested Pit Boss Wood Pellet Flavour Apple P...

Page 38: ...rranty coverage begins on the original date of purchase and proof of date of purchase or copy of original bill of sale is required to validate the warranty Repair or replacement of the Pit Boss part d...

Page 39: ...he exclusion or limitation of incidental or consequential damages or limitations of implied warranties so the limitations or exclusions set forth in this limited warranty may not apply to you This lim...

Page 40: ...chnical and sales support in the industry If you require accessories rubs spices sauces or parts you can contact us directly PIT BOSS Customer Service TOLL FREE 1 877 303 3134 TOLL FREE FAX 1 877 303...

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