Piranha PII-140 Instructions And Repair Parts Download Page 44

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Plasma Tables

Additional

Fabricating Equipment

800-338-5471

www.piranhafab.com

3 & 4 Roll

Manual/Hydraulic

Single Operator

Ironworkers

36 to 120 tons

Dual Operator Ironworkers

35 to 140 tons

Press Brakes

25 to 500 tons

Precision Press Brakes

25 to 500 tons

Hydro-Mechanical Shears

1/4˝ to 1/2˝

Punch Presses

35 to 140 tons

Section Bending Rolls

Punch Plasmas

Portable Presses

Summary of Contents for PII-140

Page 1: ...IONS AND REPAIR PARTS MANUAL PIRANHA IRONWORKER MODEL NO PII 140 Publication July 2019 Be sure to register your model and serial number to receive Piranha Service and Product Updates www piranhafab com 800 338 5471 ...

Page 2: ...hirty 30 days of the purchase date and at the seller s option return the defective materials freight and delivery prepaid to the seller which shall be the buyer s sole remedy for defective materials Seller shall not be liable to purchaser or any other person for consequential or incidental damages Hydraulic and electrical components are subject to their respective manufacturer s warranties This wa...

Page 3: ...nd before starting shearing or coping operations Assure all tooling is properly held in position before starting any operation The area around the machine should be well lighted dry and as free as possible from obstructions All maintenance and repair work should be performed by a person familiar with this publication At the end of the working day the operator should turn the power off to the machi...

Page 4: ...using these products The levels of responsibility are fairly evenly distributed between the manufacturer the owner end user of the equipment and the operator Specific guarding requirements are in general assigned to the owner end user of the equipment With specific reference to Ironworkers OSHA Occupational Safety and Health Administration made a ruling on March 4 1991 under their standard number ...

Page 5: ...stable automatic hold down allowing the operator to clamp the work piece with a slight initial adjustment All workstations are located approximately 44 off the floor for ease of operation The first part of this manual provides maintenance instructions including an introduction dimension and function drawings lubrication instructions and a section on trouble shooting various problems which may occu...

Page 6: ...sult your local distributor for cross reference Working Surface Platen 16 36 Coping 19 20 Capacities Punch Maximum 1 3 4 thru 1 thick material or 140 tons Bending Maximum 140 tons Punch End Maximum 140 tons Bar 2 round or 1 3 8 square Plate 3 4 x 18 or 20 5 width w opt knives Angle 6 x 6 x 5 8 with 4 radius knife Coper Notcher 4 x6 x3 8 Weight Shipping Weight 11300lbs 6 ...

Page 7: ... constructed to withstand the unit weight Use the leveling bolts provided Wiring The Piranha is shipped totally wired through the electrical enclosure box It has been left to the owner s discretion whether to wire direct to a disconnect or to install a cord and plug for mobility of the Piranha CAUTION Compare machine wiring to input voltage prior to connecting power Lifting The lifting lug system ...

Page 8: ...ed Bolt Size Torque Ft Lbs 3 8 16 45 7 16 14 70 1 2 13 100 5 8 11 210 3 4 10 375 Jam Nuts 600 Punch Die Chart CLEARANCE CHART FOR STEEL Gauge Approx Thickness Clearance Add to Punch Size Gauge Approx Thickness Clearance Add to Punch Size 30 0120 Slip fit 17 0538 005 29 0135 Slip fit 16 0598 005 28 0149 Slip fit 15 0673 007 27 0164 Slip fit 14 0747 007 26 0179 Slip fit 13 0897 010 25 0209 002 12 10...

Page 9: ...n Pin On Side Every 40 Hours Apply Grease Gun Mobile HB 12 Trunion Pin Off Side Or Weekly With Until Grease Or Any 2 Gib On Side Normal Use Appears Around Multi 11 Gib Off Side Edge of Parts Purpose 8 Coper Side Plate On Side 2 Places Grease 10 Coper Side Plate Off Side 2 Places 7 Angle Guide Pins 2 Places 4 Hold Down Shaft 5 Angle Knife Bushing 6 Hold Down Link 3 Cylinder Clevis 9 Rear Hinge Pin ...

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Page 34: ...l Voltages 1 6 T0786 Heater Coils 208V 3 Phase 3 OR T0788 Heater Coils 230V 3 Phase 3 OR T0785 Heater Coils 460V 3 Phase 3 OR T0787 Heater Coils 575V 3 Phase 3 7 T0731 Starter Aux Contact 1 8 0531714 Secondary Fuse All Voltages 1 9 0541638 Transformer 208V 1 OR 05416491 Transformer 230 460V 1 OR 0541639 Transformer 575V 1 10 T0768 Primary Fuse 208 230V 2 OR T0767 Primary Fuse 460 575V 2 11 N A Fro...

Page 35: ...ct Block 2 3 0591608 1 Joystick Assy W Contact Blocks 1 4 0531643 1 Push Pull Button 1 5 05316121 1 Contact Block with Base N C 1 6 0531695 1 Selector Switch 2 Position 1 7 0531678 1 Mounting Base with 2 N O Contacts 1 8 0591596 1 Contact Block N C 3 9 0531696 1 Contact Block with Base N O 1 10 0531618 4 Pole Receptacle 1 35 ...

Page 36: ...Block 2 OR 0276151 PII65 88 Rear Limit Switch Adjusting Block 2 2 0278154 PII Rear Limit Switch Mounting Bracket 1 3 0541060 5 16 Knurled Head Screw 2 4 0541025 5 16 Hex Nut 2 5 0531615 Limit Switch 2 6 0531022 5 16 x 2 SHCS 4 7 0531039 3 8 x 3 4 SHCS 2 8 0278635 Rear Limit Switch Box Assy Includes Box Limit Switches and Cable 1 36 ...

Page 37: ...ow Shaft 1 OR 0571665 1 20 HP Motor 575V Hollow Shaft 1 2 0533539 Hyd Fitting 6801 16 1 3 05915701 1 Hydraulic Pump 1 4 0531081 x 1 SHCS 2 5 0551511 6402 12 12 Hyd Fitting 1 AND 0591506 6400 12 12 Hyd Fitting 1 6 0591550 1 Filter Assy 8 Pall 1 7 0591551 1 Filter Element 8 Pall 1 8 0531676 6801 16 12 Hyd Fitting 1 9 0591520 Hose to Valve Body 120 1 10 0551523 Hose to Tank 30 1 37 ...

Page 38: ...Foot Switch Assembly Part 0231628 Figure and Index No Part Number Description Qty RP 1 0531655 Foot Switch 1 2 0531636 Cord Grip 1 3 0531637 16 4 SEO Cord 4 0531617 4 Pole Plug 1 38 ...

Page 39: ...Valve Body Assembly Illustrated Part No 05915341 1 New Style Valve Shown Please contact customer service for more information 39 ...

Page 40: ...e information Figure and Index No Part Number Description Qty RP 1 0591534 Valve Body 1 2 T3581 Pressure Relief Valve 50 38 1 3 0591540 1 Solenoid Valve Normally Closed 1 4 0591541 1 115V AC Solenoid Coil 1 5 0591538 1 Pressure Relief Valve 25 12 1 6 0591539 1 Solenoid Valve 4 7 05915342 115V AC Solenoid Coil 4 8 0591546 Cavity Plug 1 9 T3581 Pressure Relief Valve 50 38 1 10 0591536 Directional Va...

Page 41: ...e Tail 1 2402571 1 3 8 Rd Bar Knife Short 1 0240257 1 3 8 Rd Bar Knife Tall 1 2402581 1 1 2 Rd Bar Knife Short 1 0240258 1 1 2 Rd Bar Knife Tall 1 2402591 1 5 8 Rd Bar Knife Short 1 0240259 1 5 8 Rd Bar Knife Tall 1 2402601 1 3 4 Rd Bar Knife Short 1 0240260 1 3 4 Rd Bar Knife Tall 1 2402611 1 7 8 Rd Bar Knife Short 1 0240261 1 7 8 Rd Bar Knife Tall 1 2402621 2 Rd Bar Knife Short 1 0240262 2 Rd Ba...

Page 42: ...Angle Knives 2 0240275 Upper Angle Knife 1 0240276 Lower Coper End Knife 1 0240278 Lower Coper Side Knives 2 0240277 Upper Coper Knife 1 0541100 1 2 x 2 3 4 SHCS Shear Lower Angie Knives 20 0531069 7 16 x 1 1 2 SHCS Upper Coper 6 0531330 Woodruff Key Upper Coper 2 0531071 7 16 x 2 SHCS Lower Coper Side Knives 6 0541095 7 16 x 3 SHCS Lower Coper End Knife 3 When ordering includes serial numbers and...

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Page 44: ...ll Manual Hydraulic Single Operator Ironworkers 36 to 120 tons Dual Operator Ironworkers 35 to 140 tons Press Brakes 25 to 500 tons Precision Press Brakes 25 to 500 tons Hydro Mechanical Shears 1 4 to 1 2 Punch Presses 35 to 140 tons Section Bending Rolls Punch Plasmas Portable Presses ...

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