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Pioneer AVIC-HD3, Service Manual

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Pioneer AVIC-HD3 Service Manual Download Page 290

Model

Service Manual

DVD Mechanism Module

AVH-P6500DVD/UC

CRT3038

CXK6310

DVH-P5000MP/UC

CRT3074

CXK6312

AVH-P7500DVD/UC

CRT3039

CXK6300

PIONEER CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan 

PIONEER ELECTRONICS SERVICE INC.     

P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

PIONEER EUROPE NV    

Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium 

PIONEER ELECTRONICS ASIACENTRE PTE.LTD.   

253 Alexandra Road, #04-01, Singapore 159936

C 

PIONEER CORPORATION 2003 

K-ZZU. APR. 2003 Printed in Japan

ORDER NO.

CRT3056

DVD MECHANISM MODULE(MS3)

CX-3016

-

This service manual describes the operation of the DVD mechanism modules incorporated in the

models listed below.

-

When performing repairs use this manual together with the specific manual for the model under repair.

-

The DVD mechanism MS3 has VIDEO-type and ROM-type models.  This manual covers the operations

for both models.

CONTENTS

1. CIRCUIT DESCRIPTIONS ...........................................2

2. MECHANISM DESCRIPTIONS.................................15

3. DISASSEMBLY .........................................................20

Service
Manual

Summary of Contents for AVIC-HD3

Page 1: ...IA AV NAVIGATION SERVER AVIC Z2 XU UC AVIC HD3 XU EW5 This service manual should be used together with the following manual s listed below For the parts numbers adjustments etc which are not shown in this manual refer to the following manual s Model No Order No Mech Module Remarks AVIC Z1 UC CRT3618 CX 3016 CRT3056 MS3 DVD Mech Module Circuit Description Mech Description Disassembly ND BT1 E5 CRT3...

Page 2: ...ual POC FRE CRB2186 CRB2298 1 5 Owner s Manual CRB2258 CRB2299 1 6 Owner s Manual POC FRE CRB2259 CRB2300 1 13 Installation Manual CRD4100 CRD4153 1 14 Registration Card CRY1245 CRY1263 1 25 Card ARY1048 CRY1246 Warranty Card 2 Cover CEG1177 CEG1383 3 Carton CHG5732 CHG6069 4 Contain Box CHL5732 CHL6069 5 Protector Upper CHP2227 CHP2782 6 Protector CHP2242 CHP3181 7 Protector CHP2272 CHP2783 10 Co...

Page 3: ...l CRD4101 CRD4154 1 16 Passport CRY1013 Not used 1 18 Owner s Manual PEE ENG CRB2260 CRB2313 1 19 Owner s Manual PEE SPE CRB2261 CRB2314 1 20 Owner s Manual PEE GER CRB2262 CRB2315 1 21 Owner s Manual PEE FRE CRB2263 CRB2316 1 22 Owner s Manual PEE ITA CRB2264 CRB2317 1 23 Owner s Manual PEE DUT CRB2265 CRB2318 2 Cover CEG1074 CEG1382 3 Carton CHG5899 CHG6070 4 Contain Box CHL5899 CHL6070 5 Protec...

Page 4: ...ST Mark No Description AVIC Z1 UC AVIC Z2 XU UC 5 Screw M3 x 10 CBA1637 CBA2097 82 Panel Unit CXC5925 CXC7880 Mark No Description AVIC HD1BT EW5 AVIC HD3 XU EW5 5 Screw M3 x 10 CBA1637 CBA2097 82 Panel Unit CXC5984 CXC7980 94 Screw Not used CMZ50P060FTC 95 Holder Not used CND3430 96 Holder Not used CND3431 97 Screw Not used BMZ30P060FTC ...

Page 5: ...C HD3 XU EW5 4 Screw M2 x 3 CBA1527 CBA2096 61 CC Unit CWN1632 CWN2450 69 Chassis Unit CXC6523 CXC8128 71 HDD Assy Service CXX2122 CXX2208 Mark No Description AVIC Z1 UC AVIC Z2 XU UC 2 Cap CNS1472 Not used 3 Cord Assy CDE8083 CDP1045 22 Grille CNS8523 CNS9018 25 Lighting Conductor CNV8732 CNV9510 51 Cord Assy CDE8082 CDP1047 Mark No Description AVIC HD1BT EW5 AVIC HD3 XU EW5 2 Cap CNS1472 Not use...

Page 6: ...nsistor DTC114EU DTC114EUA Q1431 Transistor DTC114EU DTC114EUA Q1521 Transistor DTC114EU DTC114EUA Q1852 Transistor DTC114EU DTC114EUA Circuit Symbol and No Part Name AVIC HD1BT EW5 AVIC HD3 XU EW5 Q1006 Transistor DTC114EU DTC114EUA Q1201 Transistor DTC114EU DTC114EUA Q1203 Transistor DTC114EU DTC114EUA Q1431 Transistor DTC114EU DTC114EUA Q1521 Transistor DTC114EU DTC114EUA Q1823 Transistor DTC11...

Page 7: ...5921 Transistor 2SA1576 2SA1576A Q6201 Transistor DTC114EU DTC114EUA Q6204 Transistor DTC114EU DTC114EUA Q6251 Transistor DTC114EU DTC114EUA Q6301 Transistor 2SA1576 2SA1576A Q6302 Transistor DTC114EU DTC114EUA Q6311 Transistor 2SA1576 2SA1576A Q6312 Transistor DTC114EU DTC114EUA Q6351 Transistor DTC114EU DTC114EUA Q6352 Transistor DTC114EU DTC114EUA Q6355 Transistor DTC114EU DTC114EUA Q6601 Trans...

Page 8: ...936 PIONEER CORPORATION 2006 AVIC Z1 UC CRT3618 HDD MULTIMEDIA AV NAVIGATION SERVER AVIC Z1 UC AVIC HD1BT EW5 This service manual should be used together with the following manual s Model No Order No Mech Module Remarks CX 3016 CRT3056 MS3 DVD Mech Module Circuit Descriptions Mech Descriptions Disassembly ND BT1 E5 CRT3684 Bluetooth unit ND BT1 E is sold as packed unit of AVIC HD BT EW5 in EW area...

Page 9: ...ly affect the safety and reliability of the product and may void the If you are not qualified to the repair of this product properly and you should not risk trying to do so WARNING WARNING W This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of Health Safety Code Section 25249 6 Proposition 65 This product contains mercury Disposal of t...

Page 10: ... the naked eyes may be exposed to the laser beam 1 Safety Precautions for those who Service this Unit Follow the adjustment steps in the service manual when servicing this unit When check ing or adjusting the emitting power of the laser diode exercise caution in order to get safe reliable results Caution 1 During repair or tests minimum distance of 13cm from the focus lens must be kept 2 During re...

Page 11: ... the product Please check that neither solder debris nor screws remain inside the product 8 There should be no semi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks on...

Page 12: ...and V keys together Pressing the AV and V keys until monitor back light is turned on In order to exit EJECT LOCK mode follow the same steps to enter this mode 2 Before disassembling the unit be sure to turn off the power Unplugging and plugging the connectors during power on mode may damage the ICs inside the unit 3 To protect the pickup unit from electrostatic discharge during servicing take an a...

Page 13: ...NAVI AV EXTERNAL I F GUIDE PAGE 76 3 12 HDD PELAY PCB 82 3 13 PANEL UNIT 84 3 14 KEYBOARD UNIT 86 3 15 MONITOR UNIT MONITOR GUIDE PAGE 88 3 16 MONITOR UNIT INVERTER 94 3 17 MAIN PCB UNIT 96 4 PCB CONNECTION DIAGRAM 98 4 1 AUDIO UNIT 98 4 2 DVD CORE UNIT MS3 102 4 3 COMPOUND UNIT A AND COMPOUND UNIT B 106 4 4 GPS UNIT 107 4 5 NAVI MOTHER PCB 108 4 6 HDD RELAY PCB 112 4 7 PANEL UNIT 113 4 8 MONITOR ...

Page 14: ...AVIC Z1 UC 7 5 6 7 8 5 6 7 8 C D F A B E 1 SPECIFICATIONS Backup current 2 25 mA or less ...

Page 15: ...AVIC Z1 UC 8 1 2 3 4 1 2 3 4 C D F A B E ...

Page 16: ...rk found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screw adjacent to mark on the product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate ...

Page 17: ...AVIC Z1 UC 10 1 2 3 4 1 2 3 4 C D F A B E 2 1 PACKING ...

Page 18: ...B2261 1 20 Owner s Manual PEE GER EW CRB2262 1 21 Owner s Manual PEE FRE EW CRB2263 1 22 Owner s Manual PEE ITA EW CRB2264 1 23 Owner s Manual PEE DUT EW CRB2265 1 24 Polyethylene Bag CEG1116 2 Cover UC CEG1177 Cover EW CEG1074 3 Carton UC CHG5732 Carton EW CHG5899 4 Contain Box UC CHL5732 Contain Box EW CHL5899 5 Protector Upper CHP2227 6 Protector CHP2242 7 Protector CHP2272 8 Cord CDE5044 9 Cor...

Page 19: ...AVIC Z1 UC 12 1 2 3 4 1 2 3 4 C D F A B E 2 2 EXTERIOR 1 To remove the 88 screw use a torques screwdriver T8 GGK1068 ...

Page 20: ...NM9805 43 Heat Sink CNR1873 44 FM AM Tuner Unit UC CWE1952 FM AM Tuner Unit EW CWE1951 45 Holder CND1054 46 Tuner Unit Y2600 EW CWE2023 47 Drive Mechanism Unit CXC6806 48 Screw M2 x 6 CBA1399 49 Screw M2 x 1 5 CBA1615 50 Screw M2 x 2 5 CBA1881 51 Screw M2 x 2 CBA1771 52 Spring CZB3092 53 Spring CZB3093 54 Washer CZB5004 55 Screw CZB5005 56 Shaft CZL3010 57 Roller CZL3011 58 Roller CZL3012 59 Gear ...

Page 21: ...AVIC Z1 UC 14 1 2 3 4 1 2 3 4 C D F A B E 2 3 EXTERIOR 2 ...

Page 22: ...Connector CN5621 CKS4752 42 Connector CN6351 CKS4822 43 Connector CN5601 CKS4823 44 Connector CN5802 CKS5110 45 Connector CN6401 CKS5205 46 Connector CN5201 CKS5277 47 Connector CN6101 CKS5486 48 Connector CN6803 CKS5486 49 Connector CN6802 CKS5522 50 Connector CN5801 CKS5543 51 Holder CND3007 52 Holder CND3183 53 GPS Unit UC CWX3304 GPS Unit EW CWX3305 54 Connector CN504 CKS4432 55 Connector CN46...

Page 23: ...AVIC Z1 UC 16 1 2 3 4 1 2 3 4 C D F A B E 2 4 EXTERIOR 3 ...

Page 24: ...23 Guide CNV5169 24 Spacer CNV8730 25 Lighting Conductor CNV8732 26 Holder CNV8931 27 Touch Panel CSX1093 28 Case Unit CXC5408 29 Screw M2 x 2 CBA1771 30 Holder CND3014 31 Holder CND3015 32 Holder CND3016 33 Insulator CNM9811 34 Insulator CNM9962 35 Monitor Unit UC CWN1584 Monitor Unit EW CWN1634 36 Terminal CN971 CKF1064 37 Connector CN842 CKS4428 38 Connector CN3 CKS4675 39 Connector CN5 CKS5037...

Page 25: ...AVIC Z1 UC 18 1 2 3 4 1 2 3 4 C D F A B E 2 5 DVD MECHANISM MODULE ...

Page 26: ... Lever CNV8420 50 Cam CNV7156 51 Rack CNV7157 52 Clamper CNV7158 53 Arm CNV7159 54 Arm CNV7160 55 Arm CNV7161 56 Arm CNV7162 57 Arm CNV7163 58 Arm CNV7164 59 Roller CNV7165 60 Arm CNV7166 61 Guide CNV8093 62 Gear CNV7169 63 Gear CNV7170 64 Gear CNV7171 65 Gear Black CNV7172 66 Gear CNV7173 67 Gear CNV7174 68 Rack CNV7175 69 Gear CNV7176 70 Arm CNV8077 71 Lever CNV7178 72 Lever CNV7179 73 Screw IMS...

Page 27: ...TA_DA2 ATA_CS0B ATA_CS1B IOCS16B ATA_DA1 HDD RELAY PCB ATA_DD0 15 CN6803 3 3V MS_ATA_DD5 MS_ATA_DD4 MS_ATA_DD3 MS_ATA_DD2 MS_ATA_DD7 3 3V 5V CCD5 ATA_DD13 MS_ATA_DD6 1 3 5 13 15 17 4 6 8 10 14 12 16 28 18 21 27 31 23 29 25 32 33 36 35 37 38 7 9 11 ATA_DD11 ATA_DD14 ATA_DD15 ATA_DD12 ATA_DD8 ATA_DD9 ATA_DD10 MS_ATA_DD1 MS_ATA_DD0 MS_ATA_INT ATA_DIOWB ATA_DIORB ATA_DMACKB MS_ATA_DMARQ MS_ATA_IORDY A...

Page 28: ...LKCK 94 SUBC 2 ONSEIMUTE FREQCNT 6 10 CPUWDT 14 GPSTOC 16 CTOGPS 18 IRQPW 24 CTOM 39 MTOC 45 46 48 REM 49 CTOP 55 PTOC 57 CC 60 TCHTOC 64 61 62 CTOB 59 BTOC 66 51 52 53 USB_XOVCR 68 75 CTOTCH 56 TELSEL 58 TCHSEL 70 UNITPWR 72 CLOCK 73 FRAME 77 PDCTOC 79 UNIT 80 CTOPDC 81 PCONT1 82 PCONT2 83 BB 84 CD 85 BA 86 CF 87 CJ 88 CE CB HYOKA 96 EXTOC 98 ETCTOC CTOEX 100 CTOETC 102 OVER 104 CSYNC FSC 43 B 63...

Page 29: ...IC 402 UPB1027GS IC 441 NJM2100V IC 501 PD3390A RESET IC 504 MAX6364PUT29 BUP3V 128 129 X502 20 00MHz 16 368MHz XAUXIN XAUXOUT 102 103 X501 32 768kHz XRTCIN XRTCOUT 3 2 12 11 GSNSIN GYROIN GPS ANTENNA CPU 13 3 PLIO2 DETIN 2 IC 532 LC72720YVSS1 RDS DECODER X532 15 16 4 332MHz GPS UNIT B G CN6401 15 13 14 12 11 10 9 3 2 1 CN2 MOT0 MOT1 PULSE0 PULSE1 HALFSW HOMESW OPENSW S1 OPEN SW S2 HOME SW S3 HALF...

Page 30: ... FMRF ATT LPF OSC IC 3 EEPROM 5 0V IC 5 5V 3 3V ATT MIXER IF AMP DET FM MPX RDS DECODER 24 23 Rch Lch FMRF ANT adj RF adj FM ANT T51 CF52 RFGND OSCGND DGND AUDIOGND NC VCC VDD_3 3 3 3V 2 5V IC 4 3 3V 2 5V IC 2 2 5V NC CE2 ROM_VDD SL DI CK CE1 NC DO NC NC NC NC 7 6 13 5 10 9 8 11 14 18 19 20 21 1 3 2 12 15 22 16 4 17 IC 1 3 3V AM ANT FMRF ATT LPF OSC IC 3 EEPROM 5 0V IC 5 5V 3 3V ATT MIXER IF AMP D...

Page 31: ...DET 1 3 23 24 5 6 8 9 10 14 11 18 19 20 21 4 13 17 VDORA85 ROMVDD5 TMC8V VDORA85 D_STOFM D_FMTOS AUDIOL DVDV AUDIOR AUDL AUDR GUIDE ONSEI MUTE OMUTE GMUTEL GMUTER CE1 FMCLK FMSL CE2 13 16 14 20 7 5 6 4 3 1 19 18 9 FM TUNER UNIT Y2600 STUNB SCMP SBSL SBDI SBCE SBDO SBCK SFMANT SBSD TMCDET_O TMCSL TMCDI TMCCE TMCDO TMCCK TMCSD 1 6 13 14 15 16 7 9 10 IC2501 NJM2391DL1 33 ANTENA 34 44 IN4 L IN4 R IPR ...

Page 32: ...STOM INVPUL YS NVSYNC NVBLUE SPEED REVSNS REV PKB DD8CONT ANTON SREMOT RVMUTE GUIDEMT RESET MUTE2 MUTE2 Q1430 TELM WCONT WREMIN 12 2 4 8 69 71 73 79 75 42 44 14 59 72 62 39 56 63 10 20 16 18 74 BU1 BUV1 ILMSNS ILM SENS Q1006 ASENS Q1004 ASENS ILM ACC BUPV BUP CN1002 DVD8 DVD8 BUP 3 4 7 8 Q1841 1 2 Q1001 Q1841 2 2 Q1840 MS3 8V DVD8 BU1 9 10 D CN5851 G CN1 K ILMB Q1207 FU1200 Q1830 1 2 Q1830 2 2 Q12...

Page 33: ...3 Q1201 WAKEUP DETECT 23 22 OPIN3 OPOUT3 OPIN1 VHALF 3 FD TD CRGDRV OPIN1 MD OPIN2 OPOUT1 28 REV EJECT 1 FWD 92 EJECT 93 LOAD LOAD CLKOUT 90 1CK 3 1D 1Q 1Q 2 CLKOUT 21 MUTE OFTR DVDLOCK 85 74 CONT 31 LTFEP 84 CDLOCK 77 CD DVD 94 TEMP 80 OEIC 32 HOME 45 FG OFTR DVDLOCK CONT LTFEP CDLOCK CD DVD TEMP OEIC CRGSENS FG 22 WAKEUP WAKEUP 51 PHOTOSNES PHOTOSNES 78 DSCSNS DISCSENS 79 1 6 XW XSRAMWR 3 4 CLK ...

Page 34: ...62 X2 X1 63 X1501 27MHz 7 XTI XTO 8 11 WE CE OE 26 28 97 106 95 XWR XCSFM XRD XLWR XCSFLSH XRD SRAM 2M IC1702 M5M5V216ATP 70HI 41 OE BC2 BC1 40 39 108 109 XRD XUBE XLBE XUBE XLBE S WE 6 17 107 105 XCSSR XSRAMWR XCSSRAM XSRAMWR XCSAVR 101 XCSAVW 100 IC1706 TC7SH08FUS1 4 24 XCS XCSAV 1 2 23 XRD 13 SO1 MCK16 10 EXTCK1 AO2 3 MO1 100 EXTCK 96 CLK27 136 VCLK CLOCK GEN IC1507 SM8707FV IC1605 PCM1742KE DQ...

Page 35: ...7WH14FU IC6605 TC7S04FU IC5452 4 4 NJM3403AV AMP Speech recognition PROGGAIN0 PROGGAIN1 PROGGAIN2 Q5453 2 2 Q5453 1 2 AU8 Q5452 2 2 Q5452 1 2 Q5455 Q5456 1 2 Q5456 1 2 AU8 Q5454 2 2 Q5454 1 2 AU8 Q5451 2 2 Q5451 1 2 HDD SENSE S5901 AU8 CH0 7 6 5 COM 1 CH1 A 2 4 9 8 10 CTOSYS CTOSYS5 3 2 5V 3V IC6609 TC7WH08FU IC6610 TC74VHC125FTS1 B82RQ5 B82RQ 7 1 2 IRQPW IRQPW IRQPW5 3 5 6 11 12 3 2 6 5 OFFOK OFF...

Page 36: ...NSEIMUTE OMUTE DVDV AUDIOR AUDIOL FMSL FMCE1 FMCE2 D_STOFM D_FMTOS FMCLK CCON 20 18 17 8 7 5 3 2 1 16 15 14 12 FMCE1 GMUTER GMUTEL FMCE2 D_STOFM D_FMTOS FMCLK RDVD VST VDT VCK VACC5 75 ILMB TMCCE TMCCK TMCDO TMCDI TMCDET_O TMCSL TMCSD IPLG IPL IPRG IPR OUT 5 OUT 8 SPP GUIDE SPM SP AMP 481 052BT CN1611 D µVDD5 SRVDD VCC33 VIDEO OUT DVDV VCONTA CONTA CONTB HSTCMD CTOM IRQPWR IRQPW XRESET XMRST ANALO...

Page 37: ... Q6321 CCD3 SRVDD VCC 15 INV2 Q6202 29 28 27 LL1 OUT1_U OUT1_D 2 FB1 1 INV1 5 13 FCONT Q6251 VCC RT 10 STBY 14 VCC SENSE 24 VCC CNTP Q6252 19 18 17 LL 123 FCONT 78 DRAMPW 79 CCON OUT_U OUT_D 3 FB BUP VCC18 2 INV 11 BUPV Q6341 Q6342 VCC33 Q6331 Q6332 1 2 Q6332 2 2 CCON CCON Q6312 Q6371 AU8 Q6311 SWBUP FU6251 FU6252 B Q6370 VCC5 FU6203 B FU6331 ILMSNS DVEJKY 126 68 PILMPW 133 63 FANCONT NAVI MOTHER ...

Page 38: ...2 IN2 OUT1 IN1 AVPL AVPR 5 3 E H 11 ATSENS 13 12 ASENS TSENS J SWD25ON SDBUP DDRBON SDSELF SYSTOC 3 4 1 IC5422 NJM2125F AU25 REG AUCCD5 AU25 3 4 1 IC5001 NJM2125F AU5S REG AU8 AU5S 8 7 IC6611 LM56BIMM Temperature sensor µVDD5 96 ASENS CN5671 CN6901 TO EXTENSION IC5671 UPD4721GSS1 8 9 10 7 13 12 11 14 CTOTA CTOEX TATOC EXTOC HYOKA CTOETC CTOEX ETCTOC EXTOC DIN2 DOUT2 ROUT2 RIN2 DIN1 DOUT1 ROUT1 RIN...

Page 39: ...66 47 86 YSREC 4 1 2 X301 12 58MHz 70 69 IC332 TC7SH08FUS1 IC41 TC7SH08FUS1 LPF 4 1 2 INVPUL MVIPW CN1203 C SWACPW V8 VACC5 RESET 60 1 EPRCS 46 3 EPRSK 47 4 EPRDO 48 5 EPRDI 49 6 2 EEP ROM IC252 BR93L56FJ W DISPLAYS CON IC1 TC90A96A IC251 S 80835CNNB B8U POWER ON RESET CS SK DI DO PNLYV PNLXV CN3 ADX ADY 4 3 2 1 24 25 3 2 PNLXV PNLYV PNLADY PNLADX PNLADY PNLADX PNLVD Q681 2 2 Q681 1 2 26 PNLVD Q68...

Page 40: ... 101 93 91 92 104 105 107 66 47 86 C REMOTE IC3021 SBX3050 01 2 5V REG IC182 S 1132B25 U5 VIN 5 4 1 VOUT V25 V33 CE 1 5V REG IC183 S 1132B15 U5 VIN 5 1 VOUT V15 4 CE VGH DISPLAYS CONTROL IC IC1 TC90A96AFG P LCD MODULE 52 CN842 FL1 FL1 FL2 FL2 1 2 1 2 5 6 1 2 5 6 V8 V31 V18 V5 VM12 7 5 6 1 2 3 IC104 NJM082BV 1 3 2 7 5 2 1 4 6 V8 Q101 2 2 Q101 1 2 Q102 1 2 Q102 2 2 VM12 VACC5 VSWILL 5 4 3 6 7 2 843 ...

Page 41: ...VD sound ISO BA3121F MUTE cir 1 2VCC A4R7 Zener FM AM tuner 3 3REG NJM2391DL1 33 Motor driver MOTOR 0 1 Motor pwr 7V Motor 5V pwr Photo Interrupter GP1S94J 2 Schumitt trigger TC7W14FU Power Supply CAPTAIN4 Audio PCB Ripple Filter NAVI Audio BA3121F VTR sound ISO BA3121F 8 7V 3 3V Zener RDS TMC tuner Allotter VDORA 8V pwr 2SB1185 TMC8V pwr 2SB1184F5 SYSPWR SREMOT AMPSTBY SYSPWR AU8V 8 4V 6 8V ANTON...

Page 42: ...cessing LCD control TC90A96AFP Backlight Video LPF Panel ill SW Video SW NJM2235 3 Rear moni video SW TK15405BMI B BUP SW PWFL MFLPW Monitor PCB Grille ILL Monitor microcom PE5521A Reset S 80835CNNB B8U Remote con euphotic SBX3050 01 Keyboard PCB Panel BUP SW PWVI SWACPW Mute control TC74VHC32FT Temperature sensor LM56BIMM PILMPW Bluetooth TC7SET04FUS1 ILMB REG 1 5V S1132B15 U5T1 AvBUS VIDEO Isola...

Page 43: ... SPEED I F NJM2904M GPS FLASH ROM Backup Voltage sense CC IP BUS pwr SW ASENBO SRVDD AU5S Standard vol NJM2125F AU8V 2SB1184F OPAMP Audio NJM3403V CCON buffer Audio NJM2904V RGB encoder BH7236AF AVP ISOLATOR BA3121F SP AMP TDA7052BT SWBUP 2SA1576 CCON 14 4V 5 6V Bluetooth TC74VHC541FT TC7W04FU Sound change SWTC4W53FU Analog SW TC4052BFT PKB SENSE DIGITAL OUT LOGIC of RS232C DRV SKIP mode CCD3 SW 2...

Page 44: ...A B E ASEN FANCONT FANUP FAN power supply 8V 12V EXTPWR DVD8 3V Tr 2SB1185 DD8CONT VCC33 SW 2SB1184F5 CONTB MS3 VDD33 VCC33 VD8 SRVDD VCC5 CONTB AVCC5 CCD1 8V DD con TPS5103IDB CONTA VCC18 VCC5 SW 2SB1260 XM power supply 7 5V 2SD1767 E D ...

Page 45: ...HDD RELAY PCB HDD ASSY SERVICE DVD MECHANISM MODULE 1 2 G 2 2 G G NAVI MOTHER PCB C AUDIO UNIT L MAIN PCB UNIT J KEYBOARD UN SYSCOM P S Part NAVI AV EXTERNAL I F Pa Note When ordering service parts be sure to refer to EXPLODED VIEWS AND PARTS LIST or ELECTRICAL PARTS LIST CN1401 CN1611 CN1501 ...

Page 46: ...Z1 UC 39 5 6 7 8 5 6 7 8 C D F A B E B GPS UNIT I PANEL UNIT O UNIT EYBOARD UNIT Part ERNAL I F Part 1 2 C 2 2 C P S I F Part FM AM TMC TUNER Part K MONITOR UNIT 1 2 K 2 2 K MONITOR Part INVERTER Part CN461 ...

Page 47: ...AVIC Z1 UC 40 1 2 3 4 1 2 3 4 C D F A B E 3 3 GPS UNIT GUIDE PAGE B a B CN6401 1 2 G ...

Page 48: ...AVIC Z1 UC 41 5 6 7 8 5 6 7 8 C D F A B E B b B PEH027A EW PEH026A UC B GPS UNIT ...

Page 49: ...AVIC Z1 UC 42 1 2 3 4 1 2 3 4 C D F A B E A a B b B a B a B b 1 2 3 4 ...

Page 50: ...AVIC Z1 UC 43 5 6 7 8 5 6 7 8 C D F A B E A a B b B a B a B b 5 6 7 CN6401 1 2 G ...

Page 51: ...AVIC Z1 UC 44 1 2 3 4 1 2 3 4 C D F A B E B a B b B b 1 2 3 4 PEH027A EW PEH026A UC B GPS UNIT ...

Page 52: ...AVIC Z1 UC 45 5 6 7 8 5 6 7 8 C D F A B E B a B b B b 5 6 7 ...

Page 53: ...PAGE 1 2 C C a 1 2 CN5802 CN5801 CN1 L CN2 2 2 C 1 2 G 2 2 C 1 2 G Bluetooth DVD IP 9 31 dBs VTR 10 31 dBs FM 3 60 dBs UC 7 60 dBs EW AM 6 90 dBs UC 2 90 dBs EW 1 2 K FM 13 5 dBs U 9 5 dBs EW AM 24 0 dBs U 20 0 dBs E Bluetooth 2 21 dBs DVD 2 21 dBs IP 2 21 dBs VTR 2 21 dBs ...

Page 54: ...ooth DVD IP 35 31 dBs VTR 36 31 dBs FM 29 60 dBs UC 33 60 dBs EW AM 19 10 dBs UC 23 10 dBs EW 1 2 G Bluetooth DVD IP 9 31 dBs VTR 10 31 dBs FM 3 60 dBs UC 7 60 dBs EW AM 6 90 dBs UC 2 90 dBs EW VTR 2 21 dBs 1 0 Vrms FM 13 5 dBs UC 9 5 dBs EW AM 24 0 dBs UC 20 0 dBs EW Bluetooth 2 21 dBs DVD 2 21 dBs IP 2 21 dBs VTR 2 21 dBs ...

Page 55: ...AVIC Z1 UC 48 1 2 3 4 1 2 3 4 C D F A B E A a C b C a C b 1 2 C a 1 2 1 2 CN5802 CN1 L CN2 1 2 G 1 2 K ...

Page 56: ...8 5 6 7 8 C D F A B E A a C b C a C b 1 2 C a 1 2 3 4 CN5801 2 2 C 1 2 G 2 2 C Bluetooth DVD IP 9 31 dBs VTR 10 31 dBs FM 3 60 dBs UC 7 60 dBs EW AM 6 90 dBs UC 2 90 dBs EW FM AM Bluetooth 2 DVD 2 21 IP 2 21 dB VTR 2 21 d ...

Page 57: ... 3 4 1 2 3 4 C D F A B E C a C b C b 1 2 1 2 CN5851 CORD ASSY CORD ASSY AUDIO UNIT P S I F 1 2 C 1 2 G Bluetooth DVD IP 9 31 dBs VTR 10 31 dBs FM 3 60 dBs UC 7 60 dBs EW AM 6 90 dBs UC 2 90 dBs EW VTR 2 21 dBs 1 0 Vrms ...

Page 58: ... E C a C b C b 1 2 3 4 CORD ASSY Bluetooth DVD IP 35 31 dBs VTR 36 31 dBs FM 29 60 dBs UC 33 60 dBs EW AM 19 10 dBs UC 23 10 dBs EW FM 13 5 dBs UC 9 5 dBs EW AM 24 0 dBs UC 20 0 dBs EW Bluetooth 2 21 dBs DVD 2 21 dBs IP 2 21 dBs VTR 2 21 dBs ...

Page 59: ...AVIC Z1 UC 52 1 2 3 4 1 2 3 4 C D F A B E 3 5 AUDIO UNIT FM AM TMC TUNER 2 2 C ...

Page 60: ...AVIC Z1 UC 53 5 6 7 8 5 6 7 8 C D F A B E AUDIO UNIT FM AM TMC TUNER 1 2 C 1 2 C 2 2 C 2 2 C FM 13 5 dBs UC 9 5 dBs EW AM 24 0 dBs UC 20 0 dBs EW ...

Page 61: ...1 2 D PICKUP UNIT SERVICE DP5 E F M M2 CARRIAGE MOTOR CXC4314 M M3 SPINDLE MOTOR CXM1308 M M1 LOADING MOTOR CXC4315 disc sens 1 5 3 9 7 2 4 8 6 RF SIGNAL FOCUS SERVO LINE F TRACKING SERVO LINE T CARRIAGE SERVO LINE C SPINDLE SERVO LINE S F T F F F F T C S T C S T T S S C S S T S C F T T F F ...

Page 62: ...AVIC Z1 UC 55 5 6 7 8 5 6 7 8 C D F A B E D b 1 2 D 1 2 D2 2 D2 2 D2 2 D2 2 D1 2 DVD CORE UNIT MS3 SO DC 0 C C S S Servo stream H CN6803 ...

Page 63: ...C Z1 UC 56 1 2 3 4 1 2 3 4 C D F A B E D b D a D b 1 2 D a 1 2 1 PICKUP UNIT SERVICE DP5 1 5 3 9 7 RF SIGNAL FOCUS SERVO LINE F TRACKING SERVO LINE T CARRIAGE SERVO LINE C SPINDLE SERVO LINE S F T T T F F ...

Page 64: ...1 UC 57 5 6 7 8 5 6 7 8 C D F A B E D b 1 2 D a 1 2 D b D a 2 E F M M2 CARRIAGE MOTOR CXC4314 M M3 SPINDLE MOTOR CXM1308 M M1 LOADING MOTOR CXC4315 disc sens 2 4 8 6 F F F F T C S T C S T T S S C S S T S C F ...

Page 65: ...AVIC Z1 UC 58 1 2 3 4 1 2 3 4 C D F A B E D b 1 2 D b D a 1 D 2 2 D 2 2 D 2 2 D 1 2 DVD CORE UNIT MS3 SO DC C C S S Servo ...

Page 66: ...AVIC Z1 UC 59 5 6 7 8 5 6 7 8 C D F A B E D b 1 2 D b D a 2 D 2 2 D 2 2 0 stream H CN6803 ...

Page 67: ...AVIC Z1 UC 60 1 2 3 4 1 2 3 4 C D F A B E 3 7 DVD CORE UNIT MS3 CPU GUIDE PAGE D a 2 2 2 2 D Servo PD6527A D1 2 D1 2 D1 2 D1 2 D1 2 ...

Page 68: ...AVIC Z1 UC 61 5 6 7 8 5 6 7 8 C D F A B E D b 2 2 D 2 2 stream System Computer D1 2 D1 2 D2 2 DVD CORE UNIT MS3 CPU CN6101 G1 2 stream CN5601 G2 2 ...

Page 69: ...AVIC Z1 UC 62 1 2 3 4 1 2 3 4 C D F A B E D b D a D b 2 2 D a 2 2 2 1 Servo PD6527A D 1 2 D 1 2 D 1 2 D 1 2 D 1 2 ...

Page 70: ...AVIC Z1 UC 63 5 6 7 8 5 6 7 8 C D F A B E D b 2 2 D a 2 2 D b D a 3 4 ...

Page 71: ...AVIC Z1 UC 64 1 2 3 4 1 2 3 4 C D F A B E D b 2 2 D b D a 2 1 D 1 2 D 2 2 DVD CORE UNIT MS3 CPU CN6101 G 1 2 ...

Page 72: ...AVIC Z1 UC 65 5 6 7 8 5 6 7 8 C D F A B E D b 2 2 D b D a 3 4 stream System Computer D 1 2 D 1 2 stream CN5601 G 2 2 ...

Page 73: ...0 mV div 20 ms div 5 CH1 TEY 6 CH2 TD Play 500 mV div 20 ms div 7 CH1 RFOUT 0 1 V div 0 1 µs div Play DVD surroundings on inside 7 CH1 RFOUT 0 1 V div 0 2 µs div Play CD 5 CH1 TEY 8 CH2 CRGDRV Surroundings on inside surroundings on outside 500 mV div 100 ms div VHALF VHALF VHALF VHALF VHALF VHALF VHALF VHALF 200 mV div 2 ms div VHALF VHALF VHALF VHALF VHALF VHALF VHALF 7 CH1 RFOUT 20 0mV div 100 µ...

Page 74: ...div 1 s div VHALF VHALF VHALF VHALF 0 CH1 STD1 CH2 STD4 CH3 STD7 CH4 STENABLE G 5 V div 2 µs div G G G CH1 STCLK CH2 STVALID CH3 STENABLE 5 V div 2 µs div G G G CH1 STCLK CH2 STVALID CH3 STENABLE 5 V div 50 µs div G G G CH1 ADOUT0 CH2 SRCK CH3 LRCK G 2 V div 2 µs div G G CH1 LO CH2 RO G 1 V div 500 µs div G CH1 COMPO 200 mV div 10 µs div White 100 output t t G ...

Page 75: ...UND UNIT A AND COMPOUND UNIT B E F F COMPOUND UNIT B E COMPOUND UNIT A CLAMP CSN1067 D1 2 S1201 Q1299 S1202 S1204 S1203 R1298 0R0 1 2 3 4 5 6 S1205 R1299 0R0 CPT231SCTD 12cm 8cm DISC SENS DISC SENS 8cm CN1202 D1 2 CSN1069 CSN1069 CSN1070 CSN1070 CSN1069 ...

Page 76: ...78LD 65LD 65MD 65MDG VR2 65Rmd VR1 78Rmd Vmda 1 2 3 4 6 5 7 R2 L6 MDA Top View up MDA A SW Vcc C8 C9 12 GND 13 V r 14 MDC 9 8 78MD 78MDG MDG B1 B1 B2 RF B3 RF B4 C Vref 2 5V GND C10 TH1 TEMP Vcc SW A NC T T F F B2 RF B3 RF B4 C LDGND 23 26 25 07 08 05 06 22 21 20 19 18 17 27 02 01 03 04 09 16 15 14 13 12 11 10 Iop65 Im 2 Im Im 2 Ishf Vshf 4V CN1101 Short round D1 2 ...

Page 77: ...AVIC Z1 UC 70 1 2 3 4 1 2 3 4 C D F A B E 3 10 NAVI MOTHER PCB SYSCOM P S GUIDE PAGE 1 2 G G a 1 2 B CN461 CN1611 DVD 3 04dBs 1 1Vrms CN1831 CN1832 2 2 G 2 2 D 1 2 C 1 2 C ...

Page 78: ...AVIC Z1 UC 71 5 6 7 8 5 6 7 8 C D F A B E 1 2 G G b 1 2 NAVI MOTHER PCB SYSCOM P S CN1002 I CN6901 FAN 2 2 G 2 2 G 1 2 G NAVI MOTHER UNIT Consists of NAVI MOTHER PCB HDD RELAY PCB 1 2 C ...

Page 79: ...AVIC Z1 UC 72 1 2 3 4 1 2 3 4 C D F A B E A a G b G a G b 1 2 G a 1 2 1 2 3 B CN461 CN1611 DVD 3 04dBs 1 1Vrms CN1831 2 2 D 1 2 C ...

Page 80: ...AVIC Z1 UC 73 5 6 7 8 5 6 7 8 C D F A B E A a G b G a G b 1 2 G a 1 2 3 4 CN1831 CN1832 2 2 G 1 2 C 1 2 C ...

Page 81: ...AVIC Z1 UC 74 1 2 3 4 1 2 3 4 C D F A B E G a G b G b 1 2 1 2 3 NAVI MOTHER PCB SYSCOM P S CN1002 I CN6901 2 2 G 1 2 G 1 2 C ...

Page 82: ...AVIC Z1 UC 75 5 6 7 8 5 6 7 8 C D F A B E G a G b G b 1 2 3 4 FAN 2 2 G NAVI MOTHER UNIT Consists of NAVI MOTHER PCB HDD RELAY PCB ...

Page 83: ...AVIC Z1 UC 76 1 2 3 4 1 2 3 4 C D F A B E 3 11 NAVI MOTHER PCB NAVI AV EXTERNAL I F GUIDE PAGE 2 2 G G a 2 2 1 2 G CN4804 A ...

Page 84: ...5 6 7 8 5 6 7 8 C D F A B E 2 2 G G b 2 2 NAVI MOTHER PCB NAVI AV EXTERNAL I F 1 2 G 2 2 G CN1501 NAVI MOTHER UNIT Consists of NAVI MOTHER PCB HDD RELAY PCB Bluetooth 2 21dBs Reserved 1 0Vrms IP 2 21dBs 1 0Vrms 2 2 D ...

Page 85: ...AVIC Z1 UC 78 1 2 3 4 1 2 3 4 C D F A B E A a G b G a G b 2 2 G a 2 2 1 2 CN4804 A ...

Page 86: ...AVIC Z1 UC 79 5 6 7 8 5 6 7 8 C D F A B E A a G b G a G b 2 2 G a 2 2 3 4 1 2 G CN4804 A ...

Page 87: ...AVIC Z1 UC 80 1 2 3 4 1 2 3 4 C D F A B E G a G b G b 2 2 1 2 NAVI MOTHER PCB NAVI AV EXTERNAL I F 2 2 G Bluetooth 2 21dBs Reserved 1 0Vrms IP 2 21dBs 1 0Vrms ...

Page 88: ...AVIC Z1 UC 81 5 6 7 8 5 6 7 8 C D F A B E G a G b G b 2 2 3 4 1 2 G CN1501 NAVI MOTHER UNIT Consists of NAVI MOTHER PCB HDD RELAY PCB IP 2 21dBs 1 0Vrms 2 2 D ...

Page 89: ...AVIC Z1 UC 82 1 2 3 4 1 2 3 4 C D F A B E 3 12 HDD PELAY PCB H H HDD RELAY PCB HDD ASSY SERVICE ...

Page 90: ...AVIC Z1 UC 83 5 6 7 8 5 6 7 8 C D F A B E H CN4151 CN1401 NAVI MOTHER UNIT Consists of NAVI MOTHER PCB HDD RELAY PCB A 1 2 D ...

Page 91: ...AVIC Z1 UC 84 1 2 3 4 1 2 3 4 C D F A B E 3 13 PANEL UNIT I 240 2K SDDB16001A CA SDDB16001A CA SDDB16001A CA PANEL UNIT I CN6501 1 2 G 8 7V DISC EJECT Button ...

Page 92: ...AVIC Z1 UC 85 5 6 7 8 5 6 7 8 C D F A B E ...

Page 93: ... J SDDB16001A CA SDDB16001A CA SDDB16001A CA SDDB16001A CA SDDB16001A CA SDDB16001A CA SDDB16001A CA SDDB16001A CA SDDB16001A1 CA CL 195SR CD AB EW SDDB16001A CA UC CL 195SR CD AB EW SDDB16001A UC R1 TA NEWS MENU MAP 1 2 K CN4 ILMB1 7 8 V ILMODK ILMSRC 8 V RESET ...

Page 94: ...AVIC Z1 UC 87 5 6 7 8 5 6 7 8 C D F A B E J SDDB16001A CA SDDB16001A CA SDDB16001A CA SDDB16001A CA SDDB16001A CA 8R2K 10K 30K 30K 10K 3K 5R1K 10K 30K V ADJ V ADJ MENU MAP TA NEWS KEYBOARD UNIT J ...

Page 95: ...15K 500mA 100 10K 560 EW 750 UC 1R5K 750 8R2K 750 1R5K 0R0 R760 100K 100K 100K 47K 47K 47K 4R7K 1R5K 750 750 100K 100K R001 R001 R001 R001 R1 R1 R1 R1 R01 R1 R1 R001 R001 R1 R1 R1 R1 R1 R1 10 10 R1 R1 R1 R1 R1 R1 R01 180P 9P 9P R22 10 68P 100P 68P 2P R1 R1 4P R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 150P R1 R1 R1 R1 R001 R1 AVR M1608C080MTAAB AVR M1608C080MTAAB AVR M1608C080M...

Page 96: ...K 4R7K 33K R1 R1 CCH1440 R1 R01 10 10 10 R01 R1 R1 R01 100P 330P R039 R01 R047 R039 R1 R1 R001 R1 R01 4700P 4700P R1 R01 4R7 R1 R47 R47 R47 2R2 2R2 R1 R1 R1 R039 R001 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 4R7 R1 R33 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 4R7 R1 1K CCH1586 LCD Module MONITOR UNIT MONITOR 1 2 K 2 screen IC Power Supply The power suppl...

Page 97: ...7K 15K 12K 47K 100 10K 47K 47K 47K EW 47K 47K 47K 47K 47K UC 47K 1K 470 470 1K 1K 47K 100K 470 1K 10K 2R7K 2R7K 470 10K 47K 100 100K 100K XN4381 XN4381 R001 R001 R001 R001 R1 R1 R1 R1 R01 R1 R1 R001 R001 R1 R1 R1 R1 R1 R1 R1 10 10 R1 R1 R1 TMP SEN TOUCH PANEL 2 2 K PE5538A Microcomputer Reset ...

Page 98: ...1R5K 750 8R2K 750 1R5K 0R0 R760 100K 100K 100K 47K 47K 47K 4R7K 1R5K 750 750 R1 R1 R1 R1 R1 R1 R01 180P 9P 9P R22 10 68P UC 47P EW 100P UC 68P EW 68P UC 47P EW 2P UC 5P EW R1 R1 4P R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 150P R1 R1 R1 R1 R1 R001 R1 AVR M1608C080MTAAB AVR M1608C080MTAAB AVR M1608C080MTAAB CN1203 1 2 C J OSD for service ...

Page 99: ...680k 1K 510 2K 51K 820 330K 18K 10K 18K 22K R1 R1 CCH1440 R1 R01 10 10 10 R01 R1 R1 R01 100P 330P R039 R01 R047 R039 R1 R1 R001 R1 R01 4700P 4700P R1 R01 4R7 R1 R47 R47 R47 2R2 2R2 R1 R1 R1 R039 R001 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 CCH1586 MONITOR UNIT MONITOR 1 2 K 2 screen IC Power Supply The power supply is shown with the marked box ...

Page 100: ...D F A B E K a K b K b 1 2 3 220 220 220 220 220 220 220 680 100 100 15K 15K 100 56K 33K 22K 4R7K 33K R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 4R7 R1 R33 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 4R7 R1 1K LCD Module VCOM AMP ...

Page 101: ...AVIC Z1 UC 94 1 2 3 4 1 2 3 4 C D F A B E 3 16 MONITOR UNIT INVERTER K2 2 1M 10K 1M 47K 100K 10K 4R7K 47K 18K 51K R1 R47 R1 5600P 1500P R1 1 2 K 14V Battery ...

Page 102: ...AVIC Z1 UC 95 5 6 7 8 5 6 7 8 C D F A B E K2 2 10k B 15K 10K 10K 56K 1M 560 820 100 100 620 47K 620 10K 100K R1 R047 10 10 R015 15P 220P R01 R047 R1 MONITOR UNIT INVERTER 2 2 K Back Light ...

Page 103: ...AVIC Z1 UC 96 1 2 3 4 1 2 3 4 C D F A B E 3 17 MAIN PCB UNIT L CEK1304 39 16 HZU6R2 B2 M1000 CZX5102 FLAP M HOME SW HARF SW OPEN SW 2A 1 2 4 3 7 56 MAIN PCB UNIT L CN1003 1 2 C ...

Page 104: ...bers denote measuring points in the circuit diagram FULL OPEN HALF OPEN CLOSE 1 CH1 OPENSW 2 CH2 PULSE1 3 CH3 MOT0 4 CH4 MOT1 5 CH1 HALFSW 2 CH2 PULSE1 3 CH3 MOT0 4 CH4 MOT1 6 CH1 HOMESW 2 CH2 PULSE1 3 CH3 MOT0 4 CH4 MOT1 ANGLE 7 CH1 PULSE0 2 CH2 PULSE1 3 CH3 MOT0 4 CH4 MOT1 ...

Page 105: ...1 2 3 4 C D F A B E 4 PCB CONNECTION DIAGRAM 4 1 AUDIO UNIT C C AUDIO UNIT 10 20 30 40 50 60 70 80 90 X 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 Y Cord Assy K CN1 L CN2 G CN5801 RF OUT FM AM TUNER UNIT FM AM ANTENNA ...

Page 106: ...9 FU1204 A 74 126 Fuse 3 15 A CEK1259 FU1400 A 77 127 Fuse 3 A CEK1286 FU1820 A 125 45 Fuse 750 mA EW5 CEK1279 TUNER UNIT Capacitor Connector P C Board Chip Part SIDE B SIDE A NOTE FOR PCB DIAGRAMS 1 The parts mounted on this PCB include all necessary parts for several destination For further information for respective destinations be sure to check with the schematic dia gram 2 Viewpoint of PCB di...

Page 107: ...AVIC Z1 UC 100 1 2 3 4 1 2 3 4 C D F A B E C C AUDIO UNIT 90 100 110 120 130 140 150 160 170 ...

Page 108: ... 5 6 7 8 C D F A B E C SIDE B 10 20 30 40 50 60 70 80 90 X 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 Y CSYNCO FU1001 B 134 121 Fuse 750 mA CEK1279 FU1840 B 131 87 Fuse 2 5 A CEK1258 FU1850 B 47 91 Fuse 630 mA CEK1252 ...

Page 109: ...AVIC Z1 UC 102 1 2 3 4 1 2 3 4 C D F A B E 4 2 DVD CORE UNIT MS3 D D DVD CORE UNIT MS3 10 20 30 40 50 60 70 X 110 100 90 80 70 60 50 40 30 20 10 0 Y PICKUP U H F CN6803 G CN5601 M3 M2 M1 M ...

Page 110: ...AVIC Z1 UC 103 5 6 7 8 5 6 7 8 C D F A B E D SIDE A 70 80 90 100 110 120 130 140 150 PICKUP UNIT SERVICE G CN6101 ...

Page 111: ...AVIC Z1 UC 104 1 2 3 4 1 2 3 4 C D F A B E D D DVD CORE UNIT MS3 70 80 90 100 110 120 130 140 150 ...

Page 112: ...AVIC Z1 UC 105 5 6 7 8 5 6 7 8 C D F A B E D SIDE B 10 20 30 40 50 60 70 X 110 100 90 80 70 60 50 40 30 20 10 0 Y E ...

Page 113: ...106 1 2 3 4 1 2 3 4 C D F A B E 4 3 COMPOUND UNIT A AND COMPOUND UNIT B E F F E COMPOUND UNIT B COMPOUND UNIT A D D CLAMP 12cm S1201 R1298 R1299 Q1299 CN1202 1 6 DISC SENS S1204 DISC SENS S1203 8cm S1202 8cm S1205 ...

Page 114: ...AVIC Z1 UC 107 5 6 7 8 5 6 7 8 C D F A B E 4 4 GPS UNIT B SIDE B SIDE A IC Q B GPS UNIT G CN6401 GPS ANTENNA IC Q B GPS UNIT ...

Page 115: ...1 2 3 4 C D F A B E 4 5 NAVI MOTHER PCB G G NAVI MOTHER PCB 10 20 30 40 50 60 70 80 90 100 X 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 Y IP BUS D CN1611 EXTENSION AV BUS DIGITAL OUT FAN I C CN1832 DOOR SENSE HDD SENSE ...

Page 116: ...72 110 Fuse 4 A CEK1260 FU 5671 A 31 112 Fuse 1 A CEK1280 FU 6201 A 79 57 Fuse 2 A CEK1284 FU 6202 A 73 71 Fuse 3 A CEK1286 FU 6203 A 52 71 Fuse 4 A CEK1260 FU 6251 A 35 78 Fuse 2 A CEK1284 FU 6252 A 49 71 Fuse 2 5 A CEK1258 FU 6351 A 98 120 Fuse 1 A CEK1280 T FAN D CN1501 A CN4804 B CN461 I CN6901 ...

Page 117: ...AVIC Z1 UC 110 1 2 3 4 1 2 3 4 C D F A B E G G NAVI MOTHER PCB 80 90 100 110 120 130 140 150 160 170 C CN1002 C CN1831 F ...

Page 118: ...AVIC Z1 UC 111 5 6 7 8 5 6 7 8 C D F A B E G SIDE B 10 20 30 40 50 60 70 80 0 X 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 Y Guide Out Bluetooth MIC IN FU6331 B 84 83 Fuse 1 A CEK1254 ...

Page 119: ...D F A B E 4 6 HDD RELAY PCB H H HDD RELAY PCB H HDD RELAY PCB SIDE A SIDE B 10 20 30 X 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 Y 10 20 30 X 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 Y HDD ASSY SERVICE A CN4151 D CN1401 ...

Page 120: ... 113 5 6 7 8 5 6 7 8 C D F A B E 4 7 PANEL UNIT I I PANEL UNIT I PANEL UNIT SIDE A SIDE B 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 X Y 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 X Y G CN6501 DISC EJECT ...

Page 121: ...AVIC Z1 UC 114 1 2 3 4 1 2 3 4 C D F A B E 4 8 MONITOR UNIT K K MONITOR UNIT LCD Module J ...

Page 122: ...AVIC Z1 UC 115 5 6 7 8 5 6 7 8 C D F A B E K SIDE A C CN1203 Touch Panel Back Light J FU 181 A 108 10 Fuse 500 mA CEK1251 FU 841 A 134 52 Fuse 1 25 A CEK1255 ...

Page 123: ...AVIC Z1 UC 116 1 2 3 4 1 2 3 4 C D F A B E K K MONITOR UNIT V33 V25 V15 V8 V14 VM12 CSYNC ANR YSIN ANB ANG CV FL1 FL2 INVPUL VFL2 ...

Page 124: ...AVIC Z1 UC 117 5 6 7 8 5 6 7 8 C D F A B E K SIDE B V25 V15 V5 V18 COM V01 V03 V05 V07 V09 B02 B03 B04 B05 G02 G03 G04 G05 R02 R03 R04 R05 CVBS ...

Page 125: ...C9 C10 R3 R1 R4 R5 R11 R17 R16 R21 R19 R20 R14 R13 R22 R9 R8 R6 R7 R2 R18 C2 C11 C12 C7 IC3 1 4 5 8 1 IC2 1 9 16 8 L2 D10 D9 D8 D7 D4 D3 D6 D5 D1 D2 1 2 15 14 5 10 CN2 1 2 CN1 L1 Q4 FU1 E Q3 S2 S1 S3 Q2 IC1 IC Q Q1 Q2 Q4 Q3 IC1 IC2 IC3 1 2 3 6 5 4 1 2 3 6 5 4 2 3 4 5 OPEN HOME HALF R15 R12 C6 R10 C CN1003 M1000 ...

Page 126: ...AVIC Z1 UC 119 5 6 7 8 5 6 7 8 C D F A B E MAIN PCB UNIT L L SIDE B IC Q IC4 IC5 IC4 A E C K IC5 A E C K ...

Page 127: ... A SIDE B S3005 S3021 S3004 S3003 S3002 S3001 S3009 S3010 S3011 S3006 S3012 S3007 S3008 2 IC3021 1 3 R3004 R3003 R3007 R3006 R3010 R3009 R3001 R3002 R3011 R3021 C3021 D3013 D3014 D3010 D3012 D3015 D3003 R3016 D3002 D3009 D3007 D3006 D3004 D3001 K CN4 OPEN CLOSE RESET VOL VOL AV MENU MAP TA NEWS V ADJ ...

Page 128: ...Unit Unit Number CZW5026 Unit Name Main PCB Unit B Unit Number CWX3304 UC Unit Number CWX3305 EW5 Unit Name GPS Unit MISCELLANEOUS IC 401 A 24 15 IC UPC2749T IC 402 B 19 26 IC UPB1027GS IC 441 A 31 29 IC NJM2100V IC 461 B 28 9 IC ADC12H034CIMSAS1 IC 501 B 49 24 IC PD3390A IC 502 B 47 8 IC UC PEH026A IC 502 IC EW5 PEH027A IC 503 A 48 27 IC M5M5V216ATP 70HI IC 504 A 30 13 IC MAX6364PUT29 IC 532 A 46...

Page 129: ...1 16SS103J R 512 B 38 29 RS1 16SS473J R 513 B 59 14 RS1 16SS103J R 514 B 38 27 RS1 16SS473J R 515 A 29 10 RS1 16SS473J Circuit Symbol and No Part No R 517 B 38 21 RS1 16SS103J R 519 B 38 19 RS1 16SS473J R 521 B 36 27 RS1 16SS473J R 532 A 42 9 EW5 RS1 16SS104J R 533 A 38 17 UC RS1 16SS103J R 533 EW5 RS1 16SS332J R 534 A 39 18 RS1 16SS103J R 535 A 37 11 RS1 16SS103J R 536 A 37 17 RS1 16SS0R0J R 537 ...

Page 130: ...sistor 2SA1797 Q 1203 A 85 29 Transistor DTC114EU Q 1204 B 69 23 Transistor 2SC4081 Q 1205 B 76 23 Transistor 2SA1577 Q 1206 A 126 60 Transistor 2SD1760F5 Q 1207 A 172 82 Transistor 2SB1185 Q 1242 B 98 27 Transistor IMD3A Q 1350 B 69 13 Transistor IMD3A Q 1420 B 106 118 Transistor FMG12 Q 1421 B 75 106 Transistor FMG12 Q 1422 B 75 115 Transistor FMG12 Q 1430 B 92 123 Transistor 2SC4081 Q 1431 B 98...

Page 131: ...nductor LCTAW101J2520 L 1830 A 41 10 Inductor CTF1379 L 1940 A 96 55 Inductor LCYC2R2K2125 Circuit Symbol and No Part No L 1960 B 49 51 Inductor LCYC2R2K2125 L 2501 B 28 85 Chip Coil LCTAW4R7J2520 L 2502 A 32 67 Inductor LCTAW2R2J3225 L 2503 B 28 45 Inductor LCTAW2R2J2520 L 2504 B 32 45 Chip Ferrite Bead CTF1399 L 2505 B 28 40 Inductor LCTAW2R2J3225 L 2506 B 43 60 Chip Coil LCTAW1R0J2520 L 2550 A ...

Page 132: ...B 93 120 RS1 16S473J R 1425 B 109 119 RS1 16S821J R 1426 B 109 116 RS1 16S821J R 1427 B 110 123 RS1 16S223J Circuit Symbol and No Part No R 1428 B 111 116 RS1 16S223J R 1429 B 107 124 RS1 16S471J R 1430 B 112 116 RS1 16S471J R 1431 B 94 118 RS1 16S102J R 1432 B 90 120 RS1 16S103J R 1433 B 101 125 RS1 16S103J R 1434 B 95 127 RS1 16S103J R 1435 B 85 122 RS1 4SA102J R 1436 B 76 103 RS1 16S681J R 1437...

Page 133: ... 16S221J R 1854 B 64 90 RS1 16S821J R 1855 B 64 99 RS1 16S2202D R 1856 B 64 97 RS1 16S2201D R 1857 B 62 97 RS1 16S4301D Circuit Symbol and No Part No R 1900 A 111 38 RS1 16S0R0J R 1901 A 86 38 RS1 16S0R0J R 1904 A 111 40 RS1 16S750J R 1906 A 53 111 RS1 16S473J R 1908 A 69 115 RS1 16S473J R 1940 A 96 51 RS1 16S220J R 1941 A 96 49 RS1 16S102J R 1942 A 96 58 RS1 16S102J R 1943 A 98 47 RS1 16S223J R 1...

Page 134: ... 1251 A 80 40 CEVWNP100M10 C 1270 B 123 127 10 µF CCG1171 C 1271 B 125 127 10 µF CCG1171 C 1272 B 127 125 CKSRYB473K50 Circuit Symbol and No Part No C 1273 B 117 118 CCSRCH5R0C50 C 1275 B 121 109 CKSRYB105K10 C 1276 A 119 118 CEVW100M16 C 1277 B 118 105 CKSRYB104K16 C 1350 B 70 17 CKSRYB104K50 C 1401 A 130 77 CEVW220M16 C 1402 A 116 94 CKSRYB102K50 C 1403 A 168 94 CCSRCH102J50 C 1404 A 162 98 CKSQ...

Page 135: ...01M16 C 1840 B 143 105 CKSRYB104K16 C 1841 B 140 105 CKSRYB103K50 Circuit Symbol and No Part No C 1842 A 119 77 CEHVW471M16 C 1843 A 141 110 CEHVW331M16 C 1850 B 44 93 CKSRYB104K25 C 1851 B 44 95 CKSRYB103K50 C 1852 A 45 92 CEVW101M16 C 1853 B 62 99 CKSRYB102K50 C 1854 B 61 99 CKSRYB103K50 C 1855 A 45 100 CEVW101M16 C 1900 A 112 38 CKSQYB475K10 C 1901 A 109 38 CKSQYB475K10 C 1903 A 67 114 CKSQYB47...

Page 136: ...or CTF1473 L 1507 A 89 51 Inductor CTF1473 L 1508 B 98 39 Inductor CTF1473 L 1509 A 82 6 Chip Ferrite Bead CTF1399 Circuit Symbol and No Part No L 1510 B 80 9 Inductor CTF1409 L 1518 B 70 22 Inductor CTF1385 L 1520 A 65 55 Chip Ferrite Bead CTF1399 L 1522 B 82 36 Inductor CTF1395 L 1605 B 58 35 Inductor CTF1379 L 1701 A 105 15 Inductor CTF1395 L 1702 A 68 40 Inductor CTF1409 L 1703 B 122 39 Induct...

Page 137: ...4CQ220J R 1405 B 43 12 RAB4CQ220J R 1406 B 41 12 RAB4CQ220J R 1407 B 39 13 RS1 16SS220J R 1408 B 39 11 RS1 16SS103J Circuit Symbol and No Part No R 1409 B 38 11 RS1 16SS820J R 1410 B 38 13 RS1 16SS820J R 1411 B 36 13 RAB4CQ0R0J R 1412 B 35 12 RS1 16SS100J R 1413 B 34 12 RS1 16SS820J R 1414 B 32 13 RAB4CQ820J R 1415 B 26 8 RS1 16SS103J R 1418 B 27 27 RS1 16SS221J R 1421 A 33 19 RS1 16SS221J R 1423 ...

Page 138: ... RS1 16SS104J R 1728 B 107 33 RS1 16SS104J R 1730 B 125 33 RS1 16SS221J R 1731 B 121 34 RS1 16SS104J Circuit Symbol and No Part No R 1732 B 114 39 RS1 16SS0R0J R 1733 A 102 43 RS1 16SS104J R 1734 B 122 33 RS1 16SS221J R 1735 B 122 36 RS1 16SS104J R 1736 B 125 35 RS1 16SS104J R 1737 A 104 40 RS1 16SS104J R 1738 A 104 43 RS1 16SS104J R 1739 A 114 40 RS1 16SS330J R 1740 A 122 43 RS1 16SS0R0J R 1741 A...

Page 139: ...224K10 C 1333 A 23 60 CKSRYB224K10 C 1334 B 33 57 CKSRYB102K50 C 1335 B 30 57 CKSSYB152K50 Circuit Symbol and No Part No C 1336 A 24 59 CKSSYB104K10 C 1337 B 35 56 CKSRYB102K50 C 1338 B 31 56 CKSRYB102K50 C 1339 A 22 56 CKSRYB102K50 C 1340 A 24 56 CKSSYB104K10 C 1341 A 22 55 CCSSCH101J50 C 1342 A 22 53 CKSRYB391K50 C 1343 A 22 51 CKSRYB471K50 C 1344 A 22 50 CKSRYB331K50 C 1346 A 24 50 CKSRYB224K10...

Page 140: ...K10 C 1724 A 119 43 CKSSYB103K16 C 1727 B 125 31 CKSSYB224K6R3 E Unit Number CWX3154 Unit Name Compound Unit A Q 1299 Photo taransistor CPT231SCTD S 1201 Spring Switch 12 cm CSN1069 S 1202 Spring Switch 8 cm CSN1069 Circuit Symbol and No Part No S 1203 Spring Switch DISC SENS CSN1069 S 1204 Spring Switch DISC SENS CSN1070 S 1205 Spring Switch 8 cm CSN1070 R 1298 RS1 16S0R0J R 1299 RS1 16S0R0J F Un...

Page 141: ... 81 115 Transistor DTC114EU Q 6356 B 98 115 Transistor 2SD1760F5 Q 6370 B 54 87 Transistor 2SB1260 Q 6371 B 62 87 Transistor 2SC4081 Circuit Symbol and No Part No Q 6501 B 93 11 Transistor UMD3N Q 6601 A 99 75 Transistor 2SA1576 Q 6602 B 119 58 Transistor 2SC4081 D 5001 A 30 29 Diode EDZ4R3 B D 5002 A 33 34 Diode 1SS355 D 5003 B 51 13 Diode DAP202U D 5403 A 134 77 Diode EDZ4R3 B D 5404 A 131 80 Di...

Page 142: ...4 A 126 92 Inductor CTF1306 L 5245 A 130 109 Inductor CTF1306 Circuit Symbol and No Part No L 5246 A 128 112 Inductor CTF1384 L 5247 B 124 101 Inductor CTF1389 L 5248 A 126 112 Inductor CTF1306 L 5249 A 126 109 Inductor CTF1306 L 5250 A 125 112 Inductor CTF1306 L 5251 A 116 112 Inductor CTF1387 L 5252 A 115 92 Inductor CTF1334 L 5253 B 116 101 Inductor CTF1379 L 5254 A 114 90 Inductor CTF1306 L 52...

Page 143: ...410 L 6602 A 84 36 Inductor CTF1410 L 6603 B 106 46 Inductor CTF1410 L 6604 B 106 54 Inductor CTF1410 L 6605 A 122 74 Inductor CTF1410 L 6606 A 92 79 Inductor CTF1393 Circuit Symbol and No Part No L 6607 B 111 56 Inductor CTF1410 L 6608 A 121 57 Inductor CTF1410 L 6609 A 116 69 Inductor CTF1410 L 6610 A 102 68 Inductor CTF1410 L 6611 A 93 49 Inductor CTF1410 L 6612 A 108 36 Inductor CTF1410 L 6613...

Page 144: ...37 69 RS1 16S104J R 5441 B 128 73 RS1 16S104J R 5442 B 131 73 RS1 16S473J R 5443 B 128 68 RS1 16S393J Circuit Symbol and No Part No R 5444 B 126 68 RS1 16S101J R 5445 B 140 54 RS1 16S104J R 5446 B 126 66 RS1 16S393J R 5447 B 128 66 RS1 16S683J R 5448 B 129 63 RS1 16S154J R 5449 B 129 61 RS1 16S101J R 5451 B 128 48 RS1 16S102J R 5452 B 129 48 RS1 16S102J R 5453 B 129 46 RS1 16S153J R 5454 B 132 46 ...

Page 145: ... 5902 B 102 35 RS1 16S473J R 5903 B 107 29 RS1 16S563J R 5904 B 102 36 RS1 16S513J R 5905 B 97 30 RS1 16S104J Circuit Symbol and No Part No R 5906 B 95 30 RS1 16S513J R 5907 B 96 28 RS1 16S513J R 5908 B 100 35 RS1 16S102J R 5909 B 92 28 RS1 16S102J R 5910 B 95 28 RS1 16S564J R 5911 B 102 26 RS1 16S822J R 5912 B 102 25 RS1 16S202J R 5913 B 97 36 RS1 16S203J R 5914 B 100 36 RS1 16S333J R 5915 A 58 2...

Page 146: ...4J R 6610 B 94 53 RS1 16S104J R 6611 B 103 68 RS1 16S104J R 6612 A 88 60 RS1 16S104J Circuit Symbol and No Part No R 6613 B 90 40 RS1 16S104J R 6614 B 90 37 RS1 16S104J R 6615 A 93 58 RS1 16S302J R 6616 B 99 46 RS1 16S104J R 6617 B 100 61 RS1 16S104J R 6619 B 166 16 RS1 16S4702D R 6620 B 166 14 RS1 16S1302D R 6624 A 121 61 RAB4C681J R 6626 B 121 61 RAB4C473J R 6627 B 126 57 EW5 RAB4C223J R 6628 A ...

Page 147: ... 131 65 CCSRCH471J50 C 5421 A 130 65 CKSRYF104Z25 Circuit Symbol and No Part No C 5422 A 126 65 CEVW220M16 C 5423 B 134 78 CKSRYB105K10 C 5424 B 146 70 CKSRYB105K10 C 5425 B 136 75 CCSRCH391J50 C 5426 B 134 73 CCSRCH102J50 C 5427 B 132 73 CCSRCH560J50 C 5428 B 139 62 CKSRYB104K50 C 5429 B 134 58 CKSRYB105K10 C 5430 B 137 66 CCSRCH470J50 C 5431 B 138 69 CKSRYB105K10 C 5441 B 129 73 CKSRYB104K50 C 5...

Page 148: ... 6216 B 73 55 CKSRYF104Z25 C 6217 A 72 45 330 µF 6 3 V CCH1366 C 6218 A 71 65 330 µF 6 3 V CCH1366 Circuit Symbol and No Part No C 6219 A 56 42 10 µF CCG1223 C 6220 A 56 68 10 µF CCG1223 C 6221 A 56 45 10 µF CCG1223 C 6222 A 56 65 10 µF CCG1223 C 6251 B 40 57 CKSRYB103K50 C 6252 B 42 64 CCSRCH101J50 C 6253 B 42 62 CKSRYB104K50 C 6254 B 40 59 CKSRYB103K50 C 6255 B 44 61 47 pF CCG1231 C 6256 B 47 61...

Page 149: ...DDB16001A CA D 3010 LED SDDB16001A CA D 3012 LED SDDB16001A CA D 3013 LED SDDB16001A CA D 3014 LED SDDB16001A CA D 3015 LED SDDB16001A CA Circuit Symbol and No Part No S 3001 Push Switch CSG1155 S 3002 Push Switch CSG1155 S 3003 Push Switch CSG1155 S 3004 Push Switch CSG1155 S 3005 Push Switch CSG1155 S 3006 Push Switch CSG1155 S 3007 Push Switch CSG1155 S 3008 Push Switch CSG1155 S 3009 Push Swit...

Page 150: ...Inductor CTF1306 L 39 A 26 73 Inductor CTF1306 Circuit Symbol and No Part No L 40 A 24 72 Inductor CTF1306 L 41 A 23 72 Inductor CTF1306 L 42 A 22 72 Inductor CTF1306 L 43 A 20 67 Inductor CTF1306 L 44 A 24 67 Inductor CTF1306 L 45 A 22 66 Inductor CTF1306 L 46 A 24 65 Inductor CTF1306 L 47 A 20 64 Inductor CTF1306 L 48 A 19 63 Inductor CTF1306 L 49 A 23 63 Inductor CTF1306 L 50 A 23 61 Inductor C...

Page 151: ...49 39 RAB4CQ221J R 69 A 52 39 RAB4CQ221J R 101 A 81 43 RS1 16S101J R 102 A 89 40 RS1 16S101J R 103 A 8 57 RS1 16S472J R 104 A 11 45 RS1 16S223J R 106 A 6 47 RS1 16S3302F R 107 A 6 45 RS1 16S5602F Circuit Symbol and No Part No R 108 A 6 42 RS1 16S101J R 111 A 6 38 RS1 16S153J R 112 A 11 33 RS1 16S153J R 113 A 9 34 RS1 16S0R0J R 114 A 9 33 RS1 16S0R0J R 115 A 8 40 RS1 16S100J R 116 A 11 40 RS1 16S10...

Page 152: ...6S470J R 751 B 62 18 RS1 10S152J R 752 B 59 17 RS1 10S751J R 753 B 59 19 RS1 10S751J R 754 B 59 9 RS1 10S751J R 755 B 59 11 RS1 10S751J Circuit Symbol and No Part No R 757 B 59 13 RS1 10S152J R 758 B 59 15 RS1 10S152J R 759 A 62 18 UC RS1 10S751J R 759 EW5 RS1 10S561J R 760 A 59 17 RS1 16S0R0J R 761 B 70 13 RS1 16S822J R 842 B 135 64 RS1 16S103J R 843 A 148 77 RS1 16S183J R 844 A 149 81 RS1 16S473...

Page 153: ...62 A 14 40 CKSRYB104K25 C 163 A 19 38 4 7 µF CCG1111 Circuit Symbol and No Part No C 164 A 18 35 CKSRYB104K25 C 181 A 85 76 CKSQYF105Z25 C 182 A 96 81 CKSQYF105Z25 C 183 B 94 82 CKSRYB104K25 C 184 B 88 78 CKSQYF105Z25 C 188 A 85 81 CKSQYF105Z25 C 190 A 91 83 CKSQYF225Z16 C 191 A 89 84 CKSQYF225Z16 C 192 A 93 83 CKSQYF105Z25 C 193 A 89 78 CKSRYF474Z16 C 194 A 88 78 CKSRYF474Z16 C 195 A 95 76 CKSYF4...

Page 154: ...YB474K16 C 846 A 134 72 CKSRYF105Z10 C 847 B 147 77 CKSRYF104Z50 C 848 A 146 74 CKSRYB562K50 C 849 A 148 74 CKSRYB152K50 C 852 B 136 73 CKSRYB103K50 C 853 A 145 72 CKSRYB473K50 C 854 B 132 72 CFHXSQ221J50 C 855 A 135 70 CKSRYB473K50 C 856 A 150 70 10 µF CCG1223 C 857 A 142 66 10 µF CCG1223 C 858 A 135 61 CKSQYB105K10 C 859 A 136 24 15 pF CCG1194 C 861 B 134 39 CKSRYB153K50 C 862 A 137 61 CKSQYB105...

Page 155: ...AVIC Z1 UC 148 1 2 3 4 1 2 3 4 C D F A B E 6 ADJUSTMENT 6 1 JIG CONNECTION DIAGRAM GGD1284 CDE8077 used in the product ...

Page 156: ...AVIC Z1 UC 149 5 6 7 8 5 6 7 8 C D F A B E GGD1284 BBR ...

Page 157: ...em adjustments for pick up must be conducted 1 Pick up unit replacement 2 Spindle motor replacement 3 Carriage chassis replacement 4 Pick up unit main shaft replacement 5 Pick up unit sub shaft replacement Measurement device and tools Oscilloscope Allen key wrench Screw rock GYL1001 Disk used GGV1018 Measurement reference GND1 Measurement point RFOUT COMPO GNDV IC1706 IC1101 GND1 Oscilloscope RFOU...

Page 158: ...ws 8 1 Move the pickup toward the inner track and turn the skew adjustment screw C so that the RF level of oscilloscope becomes the maximum Tangential adjustment at the inner track position Adjust the flatness of the disc at the inner track position with the adjustment screw C 8 2 Move the pickup toward the outer track and turn the skew adjustment screw B so that the RF level becomes the maximum T...

Page 159: ...dio circuit operating normally Is the video circuit operating normally Is SDRAM I F operating normally All checks normal Start Go to the F E section check Repair or replace any defective unit Check completed NG NO OK OK OK OK OK OK YES YES YES Is the F E section normal Are all power supply voltages Is the microprocessor operating normally Back end section check flow chart ...

Page 160: ...sing pin If results are not satisfactory check to see if there are any problems with the resin flux cored solder parts and components NO Verification location Rated value Unit 1 VD8 PGND 8 0 4 V 2 VD33 GND 3 3 0 3 V 3 SRVDD33 GND 3 3 0 3 V 4 VCC5 GND V 5 AVCC5 GND 5 0 3 5 0 25 V 6 VCC33 GND 3 3 0 15 V 7 VCC18 GND V 1 8 0 15 8 VCC25 GND V 2 5 0 2 ...

Page 161: ...roblems with the resin flux cored solder parts and components in the vicinity of IC1507 Verification Verification NO location 1 location 2 Media Rated value1 Rated value 2 Rated value 3 contact measurements 1 CLK27 IC1503 96pin ALL 2 65V VCC33 GND 0 65V 27MHz 50ppm 2 EXTCK1 IC1503 100pin DVD 2 65V VCC33 GND 0 65V 36 8640MHz 100ppm 3 EXTCK1 IC1503 100pin CD 2 65V VCC33 GND 0 65V 33 8688MHz 100ppm 4...

Page 162: ...AVIC Z1 UC 155 5 6 7 8 5 6 7 8 C D F A B E System Computer I F MPEG stream Clock generator ...

Page 163: ...eform measurements 1 STD0 IC1503 81pin DVD 2V VCC33 GND 0 8V Waveform 1 Line name OHDD8 at R1425 2 STD1 IC1503 80pin DVD 2V VCC33 GND 0 8V Waveform 1 Line name OHDD9 at R1425 3 STD2 IC1503 79pin DVD 2V VCC33 GND 0 8V Waveform 1 Line name OHDD10 at R1425 4 STD3 IC1503 78pin DVD 2V VCC33 GND 0 8V Waveform 1 Line name OHDD11 at R1425 5 STD4 IC1503 76pin DVD 2V VCC33 GND 0 8V Waveform 1 Line name OHDD...

Page 164: ...AVIC Z1 UC 157 5 6 7 8 5 6 7 8 C D F A B E System Computer I F MPEG stream MPEG stream ...

Page 165: ...nts in the vicinity of the main components NO Verification Verification Rated Rated Reference location 1 location 2 value 1 value 2 waveform 1 AOUT0 IC1503 90pin 2 0V 0 8V Waveform 3 and over and lower 2 SRCK IC1605 1pin 2 0V 0 8V Waveform 3 and over and lower 3 LRCK IC1605 3pin 2 0V 0 8V Waveform 3 and over and lower Rated value1 Rated value 2 GND Three serial output rated values Checks are condu...

Page 166: ...AVIC Z1 UC 159 5 6 7 8 5 6 7 8 C D F A B E System Computer I F MPEG stream ...

Page 167: ...fication location Rated value Reference sensing pin waveform 1 COMPO 1 0 0 05Vpp Waveform 5 If the result is not satisfactory check to see if there are any problems with resin flux cored solder parts and components in the vicinity of line 150 the section marked 5 in the circuit diagram and peripheral components Color burst Horizontal periodic signal Rated value When the result is not satisfactory ...

Page 168: ...AVIC Z1 UC 161 5 6 7 8 5 6 7 8 C D F A B E System Computer I F MPEG stream ...

Page 169: ... 22pin IC1503 206pin 22Ω 5 12 MA11 IC1501 20pin IC1503 203pin 22Ω 5 13 MDQ0 IC1501 2pin IC1503 159pin 22Ω 5 14 MDQ1 IC1501 4pin IC1503 162pin 22Ω 5 15 MDQ2 IC1501 5pin IC1503 165pin 22Ω 5 16 MDQ3 IC1501 7pin IC1503 168pin 22Ω 5 17 MDQ4 IC1501 8pin IC1503 171pin 22Ω 5 18 MDQ5 IC1501 10pin IC1503 175pin 22Ω 5 19 MDQ6 IC1501 11pin IC1503 178pin 22Ω 5 20 MDQ7 IC1501 13pin IC1503 181pin 22Ω 5 21 MDQ8 I...

Page 170: ...AVIC Z1 UC 163 5 6 7 8 5 6 7 8 C D F A B E System Computer I F MPEG stream K4S641632H TC75 ...

Page 171: ...in ALL 0Ω 15 A15 IC1701 126pin IC1503 44pin ALL 0Ω 16 A16 IC1701 123pin IC1503 45pin ALL 0Ω 17 A17 IC1701 122pin IC1503 46pin ALL 0Ω 18 D0 IC1701 17pin IC1503 47pin ALL 0Ω 19 D1 IC1701 16pin IC1503 49pin ALL 0Ω 20 D2 IC1701 15pin IC1503 50pin ALL 0Ω 21 D3 IC1701 14pin IC1503 51pin ALL 0Ω 22 D4 IC1701 13pin IC1503 52pin ALL 0Ω 23 D5 IC1701 12pin IC1503 54pin ALL 0Ω 24 D6 IC1701 11pin IC1503 55pin A...

Page 172: ...AVIC Z1 UC 165 5 6 7 8 5 6 7 8 C D F A B E System Computer I F MPEG stream PE5511A ...

Page 173: ...H3 STD7 CH4 STENABLE G 5V div 2µs div G G G T CH1 AVRTM CH2 STCLK CH3 STVALID CH4 STENABLE G 5V div 2µs div G G G T CH1 AVRTM CH2 STCLK CH3 STVALID CH4 STENABLE G 5V div 50µs div G G G T CH1 AOUT0 CH2 SRCKAV CH3 LRCKAV G 2V div 2µs div G G T CH1 LO CH2 RO G 1V div 500µs div G T CH1 COMPO 200mV div 10µs div White 100 output G Wave 1 Wave 2 1 Wave 2 2 Wave 4 Wave 3 Wave 5 ...

Page 174: ...AVIC Z1 UC 167 5 6 7 8 5 6 7 8 C D F A B E 6 3 VIDEO LEVEL ADJUSTMENT Audio Unit SIDE A Audio Unit SIDE B Adjustment Point CSYNCO ...

Page 175: ...st pin for measurement description of circuit Measuring instrument Adjustment of video level Measurement point TP CSYNCO Termination at 10k Ω or greater 1 0 0 02 0 05Vp p 1 1 1 Checking and inspection of video images Video image Input signal Input test pin specifications and other measurement conditions 100 white 1Vp p signal should be added to TP DVDV and video output for the monitor should be se...

Page 176: ...4002 power supply terminal pin No 16 is within 3 3 0 1V 3 Control the potential of the sensing pin DEM B side at the IC4002 DEMOUT terminal 10 pin to within 1 5 0 1V while adjusting the VR4001 A side Be aware that extension of a CC unit etc may cause the potential of 3 3 V to go beyond the limit When parts are replaced in IC4001 NAVICORE PLL circuit area adjustment is required Other cases than tha...

Page 177: ...AVIC Z1 UC 170 1 2 3 4 1 2 3 4 C D F A B E A side of the CC unit The scale up of A side of the CC unit When adjustment is improper Distortion of the navigation screen VR 4001 ...

Page 178: ... 8 C D F A B E 6 5 MONITOR UNIT ADJUSTMENT Monitor Unit SIDE B Adjustment Point V33 V25 V15 V5 V8 V14 V18 VM12 COM V01 V03 V05 V07 V09 B02 B03 B04 B05 G02 G03 G04 G05 R02 R03 R04 R05 CSYNC ANR YSIN ANB ANG CVBS FL1 FL2 INVPUL VFL2 ...

Page 179: ...3 3 0 25V V25 2 5 0 15V V5 4 9 0 30V V8 8 0 0 50V V18 18 5 0 80V VM12 12 0 0 60V Important Power for IC 1 TC90A96AFG P is off make sure that DC voltage should not be applied to each terminal of IC However IIC lines SDA and SCL are exceptional and 5V or less can be applied to them Adjustment of Monitor Unit Area 7 Nothing appears on the monitor Nothing appears on the monitor Nothing appears on the ...

Page 180: ...tion voltage V9 No definition No definition No definition No definition No definition TP V03 TP V01 TP V07 TP V09 TP COM 4 70 0 10V Measure at LCD panel connection Measure at LCD panel connection Symptoms that occur when adjustment is improper Halation on the screen Irradiation on the screen Measure at LCD panel connection Measure at LCD panel connection 11 Confirmation of amplitude of gradation v...

Page 181: ...DAC Jig output 14 Preparation for video image confirmation Input white 100 signal to TR ANR ANG and ANB 0 70Vpp 1 TP CSYNC synchronous signal input Register setting of SA13h D5 0 Register setting of SA2Fh D3 0 When OSD is displayed in EEPROM adjustment mode in which L output is mixed the area with letters ignore it Symptoms of improper adjustment Halation occurs on TV Video screen TV Video screen ...

Page 182: ...r TP FL1 directly High pressure may cause damage to measuring equipment Symptoms that occur because of improper adjustment Backlight does not come on Noise occurs at AM certain frequency 2 Confirmation 1 of frequency switching Tune into AM530kHz UC Tune into AM531kHz EW TP FL1 FL2 49 2 1 0kHz Confirm that the frequency of the waveform measured by No 1 will be 49 2kHz 3 Confirmation 2 of frequency ...

Page 183: ...r The screen flickers 5 End End by pressing the return button Operable using a Raku Navi remote control unit Flicker Adjustment When performing an adjustment in the product form Flicker adjustment When performing on the LCD module No Adjustment item Indication signal Measurement points Adjustment points Details Remarks 2 Flicker adjustment Pattern for flicker adjustment Adjust so that the flickeri...

Page 184: ...mode Flicker adjustment mode Select items to be adjusted using the keys Adjust items selected using the keys It is possible to shift to the adjustment mode also while performing the monitor adjustment using a test disc After set values are written in EEPROM they are read out and displayed Writing and reading shall be performed in 16 bit unit Settings have different bit numbers item by item Values ...

Page 185: ...EPROM EEPROM Monitor Microcomputer 5 pin COM AC Output voltage V 4 8 V X BRIGHT Value 255 In order to correct variation in hardware common inverse output frequencies should be adjusted in the line COM AMPAJ is an initial value set in the line and memorized in EEPROM bank 1 While the product is in normal operation BRIGHT value is decided by COM AMPAJ and this value controls the 5 pin COM AC output ...

Page 186: ...B CMP CNTRST Line adjustment 2 mode RGB YS horizontal alignment 0 255 DOT H POSIT 63 YS sampling phase 1 0 15 YS SAMPL 8 AD sampling phase B 0 15 B SAMPL 8 AD sampling phase G 0 15 G SAMPL 8 AD sampling phase R 0 15 R SAMPL YS internal delay adjustment 0 15 YS DELAY Settings Adjustment range Item display Adjusted value Written value DEC CS FFFF LINE2 8 8 Note 1 Be aware that YS R G B SAMPL and YS ...

Page 187: ...horizontal enhancer gain 0 3 M H GAIN 0 Main horizontal enhancer limiter 0 3 M H LIMIT 0 Main horizontal enhancer f0 0 1 M H F0 0 Main vertical enhancer gain 0 3 M V GAIN 0 Main vertical enhancer loopback 0 3 M V ORI Main vertical enhancer coring 0 3 M V CORE Settings Adjustment range Item display Adjusted value Written value DEC CS FFFF LINE4 0 0 LINE3 15 14 9 8 7 Indicated value Adjusted value D...

Page 188: ...ous γ 2 inflection point 0 31 GAMMA 2 4 RGB simultaneous γ 3 inflection point 0 31 GAMMA 3 1 RGB simultaneous γ gradient A 0 7 GAMMASLP A 4 FFFF CS Settings Adjustment range Item display Adjusted value Written value DEC LINE6 Line adjustment 6 mode RGB simultaneous γ gradient B RGB simultaneous γ gradient C 0 7 GAMMASLP B 1 GAMMASLP C 1 Note 1 Be aware that BRIGHT R G B have different indicated va...

Page 189: ...E8 Line adjustment 8 mode 0 255 SA46 UPPER 0 255 SA46H UPPER 0 SA46 LOWER 0 255 SA46H LOWER 0 SA47 UPPER 0 255 SA47H UPPER 0 SA47 LOWER 0 255 SA47H LOWER 0 SA48 UPPER 0 255 SA48H UPPER 0 SA48 LOWER 0 255 SA48H LOWER 0 SA49 UPPER 0 255 SA49H UPPER 0 SA49 LOWER 0 255 SA49H LOWER 0 FFFF CS Settings Adjustment range Item display Adjusted value Written value DEC LINE9 Line adjustment 9 mode SA4A UPPER ...

Page 190: ... ON cancel Adjustment mode for services Use keys for adjustment It is possible to move to the adjustment mode from 6 6 Monitor Test Mode or 6 7 Test Disc Monitor adjustment Set values are read out after they are written in EEPROM and the read out values shall be displayed Writing and reading shall be done in 16 bit unit Adjustment mode for services Examples of actual OSD display are shown inside t...

Page 191: ...yed 4 Input the password 5 Test mode menu will be displayed when the password matches Password for Service Division Input the password from the keys in the order of P LIST P LIST P LIST P LIST TRFC TA NEWS Password input screen When the password is OK When the password is NG The password input screen remains 2 Test mode menu selection procedure Select an optional menu using the main unit keys P LI...

Page 192: ...ontroller version ROM COLLE system microcontroller version ROM COLLE data Deletion of learned values in gyro sensor Description of test Display of error history for driver and system software contained in RAM FLASH display of forced reset error history serial output switching for copying deleting and debugging Test on touch panel coordinates Adjustment of regulation and calibration Test on main un...

Page 193: ...L blue FULL white FULL color pattern CD ROM decoder testing Various tests on the machine 6 HDD Test File Maintenance File Maintenance Drive maintenance 2 4 5 7 8 HDD data display read and write test Drive data display scan disk volume verification MODE SETUP 9 HDD setup No 1 Bluetooth Unit Test item Bluetooth unit test and firmware updating are implemented Description of test Specifications of 06 ...

Page 194: ...lays the version of application program HDD Displays the version of GPS program GIDRA EU060PLT EXE File name EU060PLT EXE EU060APL EXE EU060GPS EXE 2 4 5 Description of items Version information screen PAGE 2 Key operation TRK Proceeds to the next page AV Escapes from the version information display screen and returns to the menu screen No 1 NAVI Information Item TV Information 3 GPS Information H...

Page 195: ...isplays the version for system microcontroller Displays the ROM COLLE version for system microcontroller Displays the version of the monitor microcontroller Monitor uCom ROMCOLLE ROM COLLE version for monitor microcontroller No ROM COLLE version Displays the ROM COLLE version for monitor microcontroller 3 Version information screen PAGE 3 Key operation TRK Proceeds to the next page AV Escapes the ...

Page 196: ...isplay screen forced termination error history 3 Media selection screen log file copy 4 Debug serial switch screen debug serial switch 5 Deletion of error history selection screen deletion of error history Drive selection screen 1 Driver error 2 System error RAM drive driver error history screen FLASH drive driver error history screen ...

Page 197: ...set Description DataTime Date and time of forced reset Progress Time Time from forced reset to startup AccOff When there is a forced reset during AccOff process ON Other cases OFF ApllicationVersion Application version PlatformVersion Platform version Model Model name SPC Retreat program counter Command address in case of exceptions for CPU watchdog only Kind Type of forced reset JIT CL CPUWDT Pre...

Page 198: ...6 7 8 5 6 7 8 C D F A B E Deletion of error history screen 1 Deletion of driver and error log 2 Deletion of forced reset error history Deletion of driver error log screen Deletion of error history at forced reset screen ...

Page 199: ...ertical lines In the initial condition after starting the test and before pressing the panel the value display says UNKNOWN and the lines are at the center Test Mode Monitor Test Mode Operation Specifications Monitor test mode menu 1 regulation mode for service Adjustment mode for service Adjustable monitor setting value can be changed 2 touch panel test mode Touch panel test mode Settings related...

Page 200: ...h panel screen 2 CALIBRATION Calibration Calibration setting can be provided by pressing the cursor on screen successively 3 TOUCH TEST Touch panel confirmation Displays the status before and after pressing the touch panel 4 LINE TOUCH TEST Line touch panel test OK NG judgment for touch panel is made by pressing the cursor on screen 5 DATA INITIALIZE Data initialization Returns the outermost rim a...

Page 201: ...cessful is displayed on the left of 1 TP EFFECTIVE RANGE of the touch panel test mode menu Description of operation AV main unit key Returns to monitor test mode menu Navigation main unit key Escapes from setting Touch panel Calibration is set up by pressing the cursor on screen successively FINISHED is displayed for about 2 seconds when touching at 17 points has been completed and NG when it is c...

Page 202: ... displayed as values and cursor BFR The value of the A D value from the touch panel These values are not indicated the X Y coordinate on the monior AFT1 After compensation by Factory setting AFT2 After compensation by User setting Touch panel confirmation Description of operation AV main unit key Returns to monitor test mode menu Navigation main unit key Escapes from the test Touch panel Test is e...

Page 203: ...on of outermost rim setting Initializes the outermost rim setting obtained in monitor test mode CALIB INIT Initialization of calibration correction Initializes the calibration correction obtained in monitor test mode USER RANGE INIT Initialization of user setting outermost rim Initializes the outermost rim set up by the user USER CALIB INIT Initialization of user calibration correction Initializes...

Page 204: ...tialization of outermost rim Test mode port test specifications Port test screen The status of each port is displayed as Hi Low The car speed pulse indicates the pulse number within the time unit Test Mode GPS Evaluation System Startup Screen Specifications Execution screen FLASH Displays the version of DRAGON FLASH ROM GPS Displays the version of GPS Displays the version of the sensor SENSOR ...

Page 205: ...WER DISTANCE LOW SPEED Display Status NG Attachment position NG Attachment position OK third best OK OK Better Attachment position OK second best Attachment position OK best OK Best Display Status INITIALIZE Sensor in initial learning GPS distance pulse unconnected with a model without G sensor GPS G SENSOR G sensor distance simple hybrid ND PG1 distance ND PG1 Vehicle speed pulse distance SPEED P...

Page 206: ...ly EDC test is executed by the unit of blocks By pressing Return button on this screen the system escapes from Mecha service test mode Though it may take some time in this case do not press any key until the screen changes 2 About FE test If an error is displayed in Data please turn the POWER OFF or restart the test mode Mecha ServiceTest FE TestMode screen 1 Power On Execution of FE test Power on...

Page 207: ... CRG Start Stop Moves the carriage to the center or stops the carriage 4 Forcus Search Start Stop Implements or stops focus search To close focus after focus search turn the POWER OFF once and then turn the POWER ON again 5 LD ON OFF Implements LD ON OFF The system will turn LD OFF automatically if no there is no operation for 10 seconds after LD ON If LD ON is not executed within 10 seconds even ...

Page 208: ...1 TE normalization coefficient layer 1 Mecha ServiceTest FE Test Tracking Close screen 1 Error Rate Implements measurement of error rate no other operation is possible for approximately 10 seconds 2 Track Jump Jumps by the specified number of tracks in outer direction 3 Track Jump Jumps by the specified number of tracks in inner direction 4 Forcus Jump Implements focus jump DVD only 5 ID Search Sp...

Page 209: ... appointment Specification of track number Mecha switches the 7 DVD type 5 CD type pattern cyclically 2 Start Track Jump Starts tracking jump returns to Mecha ServiceTest FE Test Tracking Close screen Mecha ServiceTest FE Test ID Search screen 1 cursor right Moves the cursor to the right 2 cursor left Moves the cursor to the left 3 cursor up Moves the cursor up 4 cursor down Moves the cursor down ...

Page 210: ... by pressing Return on this screen Though it may take some time in this case do not press any key until the screen changes Mecha ServiceTest EDC 1 mode Layer Currently tested layer ID Currently tested ID 1 cursor right Moves the cursor to the right 2 cursor left Moves the cursor to the left 3 cursor up Moves the cursor up 4 cursor down Moves the cursor down 5 Start EDC 1 Starts EDC test 6 Disc Eje...

Page 211: ...ectrical potential as the minus side of the probe the body frame of the mea surement device should be set to floating ground If the reference voltage is connected to GND by mis take turn the regulator OFF immediately or turn the power OFF Remove the filters and wires used for measurements only after the regulator has been turned OFF After the power supply is turned on regulator ON the following ad...

Page 212: ...on feature Layer1 FBAL Coefficient Layer0 FBAL Coefficient Layer1 Focus Gain Coefficient Layer0 Focus Gain Coefficient Layer1 Tracking Gain Coefficient Layer0 Tracking Gain Coefficient Layer1 AS normalization adjustment feature Layer0 AS normalization adjustment feature Layer1 2FFF 0000 Layer L0 2000 0000 Layer L1 2100 0000 Layer L0 4X00 0000 Layer L1 4X00 0000 3000 0000 3FFF 0000 3B00 0000 DVD x ...

Page 213: ...n playable disc NON PLAYABLE DISC 0X90 Different region disc DIFFERENT REGION DISC 0XFF Undefined error Error FF Error code of read error Part of XX Error Code Contents Display 0X99 Data cannot read Please confirm the disc 0X80 The address cannot be found Please confirm the disc 0X90 Focus error Please confirm the disc 0X91 Spindle lock NG DVD is stopping because mechanism detected abnormality 0X9...

Page 214: ...tion is required 2 Key operation How to operate the MANUAL MODE Manual Check Version is as follows 1 Use the remote control for operation 2 Use keys to select the menu screen 3 Use keys to select the test items and select MENU key and move to the testing screen 4 Use AV key to return to the menu screen Please refer to explanation on each screen for details 3 Line test Common testing items for serv...

Page 215: ...C TEL NOISE terminal Using T key conduct a toggle operation of H L in GUIDEMUTE ONSEIMUTE terminal Using PHONE MENU key Steering Remote Controller CD SR1 perform a toggle operation of H L in AMUTE GUIDEMUTE terminal Using OFF HOOK key Steering Remote Controller CD SR1 perform a toggle operation of H L in MEMMUT MEMMUTE terminal Using ON HOOK key Steering Remote Controller CD SR1 perform a toggle o...

Page 216: ... is to confirm that by inputting the reverse gear signal camera video image become available in the setting of monitoring images from the rear view camera When starting the test set the back camera input ON and set it OFF when it is completed During the test keep sending back signals After test is completed use AV key to go back to the main menu 3 4 4 4 Testing of Rear Monitor Output Confirm that ...

Page 217: ...ection test The status of the items shown above will be renewed every around 0 5 second When the gyro is in operation beep sound comes out while G sensor is in action Gyro under operating conditions Low pitched sound 440Hz G sensor in action High pitched sound 660Hz ...

Page 218: ... After the test use AV key to return to the main menu When some errors occur to each inspection item the following error messages are displayed Inspection item Error List Parking brake Reverse Pulse Gyro Gyro voltage Back up voltage G sensor G sensor voltage Temperature of Temperature sensor Remote control key When no API response is returned from GPS unit this will be displayed Following incident...

Page 219: ...ed to be incorrect one Navigation system performs so slow that it cannot handle the response within the time limit even though a response is returned from GPS unit or GPS unit cannot handle the same kind of situation within the time limit The time limit is 1 5 sec Others Error details GPS UN CONNECTING When communication between the navigation system and GPS unit is not established for some reason...

Page 220: ... shall be deleted After the inspection screen is displayed use MAP key to perform the process described above After clearing is completed the executing result is displayed After clearing is completed use AV key to go back to the main menu Once HDD user area is cleared no folders exist until the next restart and no folders to be deleted are found Then the results above will be displayed Although th...

Page 221: ...ring of Main Memory Error list Shown below are errors which occur when Main Memory Clearing of SENSOR STUDY is cleared CLEAR ONLY SENSOR STUDY OF HDD GPS NONCONNECT It failed to clear SENSOR STUDY This is displayed when GPS is not connected when GPS is out of order Error factors This is displayed when SENSOR STUDY CLEAR COMMAND does not work Both HDD and GPS cannot be cleared It failed to communic...

Page 222: ...n is not indicated After the inspection is completed use AV key to go back to the main menu 3 11 4 11 Data communication test Short not for service Perform SIO connection short check Use MAP key to start the test When loopback for CH2 CH4 CH8 is OK all the test channels are supposed to be OK and the screen above will be displayed After the test is completed use AV key to go back to the main menu S...

Page 223: ...open checking of CH2 CH4 and CH8 turned out OK and the test channels are all OK the screen above will be displayed After the test use AV key to go back to the main menu 3 13 4 13 Telephone Control Line Test This is a telephone control line test Output line signal is switched at 0 5 second interval After the test is completed use AV key to go back to the main menu SERIAL I O 2 XM is displayed UC mo...

Page 224: ...r rate check is perfomed in this item Default frequerey is 87 5MHz After checking 500 block if the error occurs less than 10 the test results is OK Use AV key to go back to the main menu 4 Testing for Services 4 16 Clearing of all HDD user region Sensor Study will not be cleared in this test Push MAP key and clearing will be started Clear HDD user data region MSV USER RW USER RW HOLD USER SETUP US...

Page 225: ...e of errors other than those mentioned above Error factors When something is wrong with the device this will be displayed CRC error UnCorrectable error When it fails in reading and writing data this will be displayed It failed to find Drive When no drive is specified or HDD driver cannot be opened this will be displayed Drive format error When format command is not executed successfully this will ...

Page 226: ...d Screen names for each error message Error List Position Err Info GET_POS_ERROR GET_ERR_ERROR Displayed messages GET_TIME2_ERROR Sv Stat GET_POS_ERROR GET_TIME2_ERROR GET_SV_STATUS2_ERROR Data is invalid GPS is unconnected GPS is unconnected Error details GPS is unconnected Command error Data is invalid GPS is unconnected GPS is unconnected Command error GPS is unconnected Command error Ver Diag ...

Page 227: ...GPS unit and another request for API is already requested the time out response to the first request is determined to be incorrect one Navigation system performs so slow that it cannot handle the response within the time limit even though a response is returned from GPS unit or GPS unit cannot handle the same kind of situation within the time limit The time limit is 1 5 sec Others Invalid error Wh...

Page 228: ...only from L side Mobile phone ADPCM fixation 22K 1K mono 1KHz sine wave sampled at 22KHz is reproduced Sounds are output only in mono ADPCM fixation 22K 1K R ADPCM fixation 22K 1K ste 1KHz sine wave sampled at 22KHz is reproduced Sounds are output only from R side Speaker side 1KHz sine wave sampled at 22KHz is reproduced Sounds are output in stereo mono fixation 11K music A music file sampled at ...

Page 229: ... key to display images Pattern 1 PLAIN Use keys to display blue red pink green light blue yellow white and black 2 COLOR BAR Bars colored white yellow light blue green pink red blue and black are displayed from left 3 CYCLE LINE 1 4 CYCLE LINE 2 5 SIDE STRIPE 1 6 SIDE STRIPE 2 7 NATURAL PICTURE Use AV key to menu screen ...

Page 230: ...E the image above will be displayed 4 22 Initialization of backup variables Initialize backup variables for system reset After displaying the testing screen use MAP key to execute the test After initialization restart the system Use AV key to return to the menu screen ...

Page 231: ... from the slit on the bottom surface of the main unit Fig 1 in the direction of the arrow and move the Monitor Assy to OPEN position Note Though the gear is heavy please turn carefully not to inflict too much force Turning with excessive force may cause damage in the rack or gear in the driving section Monitor Assy How to remove the case in the monitor area Be sure to remove the case from downside...

Page 232: ... from the connector to remove the Monitor Assy Push the lid of the con up with the top of precision screwdriver minus and then remove the flexible cable Take much c not to pull the connector forcedly or break it ope because it is easy to be damaged And also use precision screwdriver in the same way in the installation Fig 3 Fig 2 1 Monitor Assy 1 Remove the two screws Fig 2 Cove Assy ...

Page 233: ...own below When inserting the screwdriver into the gap between the case unit and the grill push the screwdriver toward the case unit approximately at 45 degree angle to avoid it from contacting the grill By doing so you can open the unit easily 4 4 4 4 4 1 1 1 1 1 Monitor Unit 1 Remove the five screws Disconnect the connector and then remove the Monitor Unit About handling of touch panel When repla...

Page 234: ...ove the two screws 1 Remove the eleven screws 2 Caution When assembling or disassembling the DVD mechanism module be sure to hold the external side When lifting the DVD mechanism module lift it from the front side to avoid a burden on the connected connector 1 Remove the two screws 2 Remove the four screws and then remove the Panel Unit 3 2 2 Disconnect the connector and then remove the DVD Mechan...

Page 235: ...ove the CC Unit 1 Remove the screw 2 Remove the six screws 3 Removing the Navi Mother PCB Fig 10 3 Navi Mother PCB 3 3 3 3 3 CC Unit 2 1 1 1 1 1 1 1 Disconnect the connector and then remove the Hard Disk Unit Disconnect the connector and then remove the Navi Mother PCB 1 Insert tweezers into holes four places near the circumference of shield top surface and lift the shield gradually with the tweez...

Page 236: ...it 1 Removing the Audio Unit Fig 12 Fig 12 Remove the screw 1 Fig 13 2 Main PCB Unit Audio Unit Straighten the tab at location indicated 2 1 1 3 3 3 3 1 Removing the Main PCB Unit Fig 13 Straighten the tabs at two locations indicated 1 Remove the screw and then remove the Main PCB Unit 2 Remove the four screws and then remove the Audio Unit 3 2 1 1 1 ...

Page 237: ...up flexible cable Connector for CRG flexible cable Short here A B C Module pc board 1 Set the mechanism to the lock position disc load standby position 2 Place the mechanism module upside down 3 Short the two lands on the pickup flexible cable as shown below 4 Be sure to disconnect the pickup flexible cable and the CRG flexible cable from the connectors to protect them from damages 5 Remove solder...

Page 238: ...kew screw Be sure to use a brand new skew screw supplied with a new pickup unit Fix the skew screw with glue GYL1001 after adjustment Sub shaft Pickup unit Skew screw Skew screw main Skew screw Howe to fold the flexible cable The Keyboard unit of the service parts is not folded Please see the following picture and fold the flexible cable at 90 degrees Keyboard Unit Please check the following item ...

Page 239: ...AVIC Z1 UC 232 1 2 3 4 1 2 3 4 C D F A B E 7 1 2 PCB LOCATIONS UNIT COMPOUND COMPOUND ...

Page 240: ...NC 5 GND 6 WREM AN 7 WREM SEL 8 GUIDEON 9 GNDA 10 ROUT VEHICLE I F GPS ANTENNA GUIDE SP OUT ANTENNA JACK DIGITAL OUT MIC IN 1 IPBUS 2 IPBUSG 3 IPLG 4 NC 5 IPBUS 1 2 3 4 5 6 7 8 9 10 11 6 IPRG 7 IPL 8 ASENBO 9 IPR 10 IPR 11 IPL IP BUS IN 1 DT2 2 T A 3 R A 4 PDC CDMA FOMA 5 AGND 6 UNIT 7 CD 8 UNB CC 9 CNT1 10 CNT2 11 AVPL 12 GNDL 13 AVPR 1 VIDEO GND 2 COMP VIDEO 3 REMPW 4 IP SEL1 5 IP SEL2 6 LED V 7...

Page 241: ...JM3403AV TPS2051AD TC74VHC541FTS1 TC7SET04FUS1 HA12241FP UPD4721GSS1 BD3931HFP TC74VHC32FTS1 TC74VHCT125AFTS1 TC74VHC125FTS1 TC7WH14FU BD5335FVE TC74LCX245FTS1 TC7MZ245FK LM56BIMM TC74VHC04FTS1 S 1132B25 U5 S 1132B15 U5 TC7MBL3244AFK BR93L56FJ W OZ964ISN TC7PA53FU 1 2 3 4 5 6 CH1 GND CH0 COMMON VCC A 1 IN B 2 IN A 3 GND 4 OUT Y 5 VCC TC7SH32FUS1 TC7WH34FK 1A 3Y 2A GND VCC 1Y 3A 2Y 1 2 3 4 8 7 6 5 ...

Page 242: ...Mode select Chip enable input Output enable input Ready Busy output Reset Acc Power supply GND Write enable PD6527A TC74LCX244FTS1 K4S641632H TC75 DQ0 2 VDDQ 3 DQ1 4 DQ2 5 VSSQ 6 DQ3 7 DQ4 8 VDDQ 9 DQ5 10 DQ6 11 VSSQ 12 DQ7 13 VDD 14 WE 15 CAS 16 RAS 17 CS 18 BA1 19 A10 20 A0 21 A1 22 A2 23 A3 24 48 DQ14 47 VSSQ 46 DQ13 45 DQ12 44 VDDQ 43 DQ11 42 DQ10 41 VSSQ 40 DQ9 39 DQ8 38 37 VSS 36 DQM 35 CLK ...

Page 243: ...tLO OSC Vcc phase detector PD Vout3 PD Vout2 PD Vout1 GND phase detector Vcc IF IMX VGC IF IMX IF MIXout GND 2ndIF AMP 2ndIFin1 2ndIFin2 2ndIFbypass Vcc 2ndIF AMP 2ndIFout TCXOout Vcc reference block TCXOin GND divider block LOout Vcc divider block 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 30 1 25 1 2 1 2 1 2 1 2 PFD 29 28 27 26 25 24 23 22 21 20 19 18 17 16 UPB1027GS ...

Page 244: ...ND 10 T2 l Test input stand by control 11 T3 O RDS clock output 12 NC Not used 13 T4 O RDS data output 14 T5 O Soft decision control data output 15 XOUT O Crystal oscillator output 16 XIN l Crystal oscillator input 17 Vddd Digital system power supply 5 V 18 Vssd Digital system GND 19 NC Not used 20 T6 O Error status regenerated carrier and error block count outputs 21 T7 O Error correction status ...

Page 245: ...D 17 OUT3 18 P GND3 19 OUT3 20 VCC 21 OUT4 22 MUTE 23 OUT4 24 P GND4 SWITCH 25 Offset Detection Offset Detection Offset Detection Offset Detection Protector Over current limit sw_vcc stby Protector Short circuit Mute circuit amp_vcc Stand by Circuit Protector Over voltage sw_vcc Protector Thermal Reference amp_vcc PAL007B NJM2505F 5 4 1 2 3 VOUT GND V VGND VIN ...

Page 246: ...UT CVOUT VCC2 FO GOUT BOUT YTRAP YOUT COUT VREF I REF REGULATOR BPF DELAY CLAMP B OUT MATRIX G OUT R OUT CLAMP CLAMP CLAMP 75 DRIVER R Y MODULATOR B Y MODULATOR 75 DRIVER SYNC ADD Y C MIX VIDEO OUT SIN PULSE PHASE SHIFTER PULSE GEN 22 NJM3403AV D OUTPUT D INPUT D INPUT V C INPUT C INPUT C OUTPUT A OUTPUT A INPUT A INPUT V B INPUT B INPUT B OUTPUT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ...

Page 247: ...O Driver Thermal Sense Current Limit CS Power switch EN IN IN GND 1 2 3 4 8 7 6 5 oc OUT OUT OUT TC74VHC541FTS1 14 Y5 13 Y6 12 Y7 11 Y8 10 GND 9 A8 8 A7 1 g1 2 A1 3 A2 4 A3 5 A4 6 A5 7 A6 15 Y4 16 Y3 17 Y2 18 Y1 19 G2 20 VCC 1 2 3 4 5 GND IN A NC VCC OUT Y TC7SET04FUS1 ...

Page 248: ...tb 4 5 6 7 8 BIAS DRIVER OUTPUT current COM RECEIVER OUTPUT HA12241FP VCC Reference Voltage VCC NC 1 2 GND NC 3 VO 5 4 BD3931HFP VDD C1 VCC C5 DIN2 C5 C4 GND C4 STBY DOUT2 VCHA 20 18 19 17 14 15 16 13 1 3 2 4 7 6 5 8 C1 DIN1 DOUT1 VSS ROUT2 RIN2 12 11 9 10 ROUT1 RIN1 UPD4721GSS1 ...

Page 249: ...0 3B 9 3A 8 3Y 1 1A 2 1B 3 1Y 4 2A 5 2B 6 2Y 7 GND 14 VCC 13 4g 12 4A 11 4Y 10 3g 9 3A 8 3Y 1 1g 2 1A 3 1Y 4 2g 5 2A 6 2Y 7 GND 1A 3Y 2A GND VCC 1Y 3A 2Y 1 2 3 4 8 7 6 5 TC74VHCT125AFTS1 TC74VHC125FTS1 TC74VHC32FTS1 TC7WH14FU Vref VOUT VDD CT GND SUB 1 2 3 4 5 BD5335FVE ...

Page 250: ... A8 8 A7 1 DIR 2 A1 3 A2 4 A3 5 A4 6 A5 7 A6 15 B4 16 B3 17 B2 18 B1 19 oe 20 VCC LM56BIMM VOUT VSS NC 1 2 3 5 4 VIN ON OFF S 1132B25 U5 S 1132B15 U5 Overcurrent Protector ON OFF circuit Reference voltage circuit 1 5 7 6 4 3 2 1A 3A GND 3Y 2Y 2A 1Y VCC 5Y 4Y 4A 5A 6Y 6A 14 10 8 9 11 12 13 TC74VHC04FTS1 ...

Page 251: ... 5 V 2 V Reference OPLAMP EA 1 25V 3 V 3 35 V sub POFF POFF I 3 uA I 6 uA Soft Start ACTIVE HIGH VCCA SST2 SST 2 5 OZ964ISN 8 VCC Power Supply GND Ground CS Chip select control input SK Serial data clock input DI Serial data input DO Serial data output NC Not used 7 6 5 1 2 3 4 BR93L56FJ W NC VCC CS SK DI DO GND NC 1A1 2A1 TC7MBL3244AFK 1A4 2A4 1OE 2OE 1B1 2B1 1B4 2B4 1OE 1A1 2B4 1A2 2B3 1A2 2B3 1...

Page 252: ...OM pin 13 is connected with a power supply of micro computer 14 DO O data out Data output 15 DGND digital ground g g Ground of digital block g 16 NC non connection Not used 17 VDD_3 3 power supply The power supply for digital block 3 3 V g 0 2 V 18 RDS_CK O RDS clock Output of RDS clock 2 5 V 19 RDS_DATA DS data 20 RDS_LOCK O RDS lock Output unit Low active 21 RDS_HSLK O RDS high speed Output unit...

Page 253: ...AVIC Z1 UC 246 1 2 3 4 1 2 3 4 C D F A B E 8 OPERATIONS ...

Page 254: ...AVIC Z1 UC 247 5 6 7 8 5 6 7 8 C D F A B E ...

Page 255: ...AVIC Z1 UC 248 1 2 3 4 1 2 3 4 C D F A B E ...

Page 256: ...AVIC Z1 UC 249 5 6 7 8 5 6 7 8 C D F A B E ...

Page 257: ...AVIC Z1 UC 250 1 2 3 4 1 2 3 4 C D F A B E ...

Page 258: ...AVIC Z1 UC 251 5 6 7 8 5 6 7 8 C D F A B E ...

Page 259: ...AVIC Z1 UC 252 1 2 3 4 1 2 3 4 C D F A B E ...

Page 260: ...AVIC Z1 UC 253 5 6 7 8 5 6 7 8 C D F A B E ...

Page 261: ...nit DVD Mechanism Module Navi Mother PCB DVD Mechanism Module HDD Unit Navi Mother PCB Audio Unit Navi Mother PCB Audio Unit Navi Mother PCB Audio Unit Audio Unit Main PCB Unit Audio Unit Monitor Unit For OSD display GGF1416 Conversion For repair For repair T8 For HDD COVER y Before shipping out the product be sure to clean the following portions by using the prescribed cleaning tools Portions to ...

Page 262: ...h CA 90801 1760 U S A PIONEER EUROPE NV Haven 1087 Keetberglaan 1 9120 Melsele Belgium PIONEER ELECTRONICS ASIACENTRE PTE LTD 253 Alexandra Road 04 01 Singapore 159936 PIONEER CORPORATION 2006 ND BT1 E5 CRT3684 BLUETOOTH UNIT ND BT1 E5 For details refer to Important Check Points for Good Servicing K ZZD MAR 2006 Printed in Japan ...

Page 263: ...f this product properly and safely you should not risk trying to do so and refer the repair to a qualified service technician WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer birth defects or other reproductive harm Health Safety Code Section 25249 6 Proposition 65 Service Precaution 1 You should ...

Page 264: ...the product Please check that neither solder debris nor screws remain inside the product 8 There should be no semi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks on ...

Page 265: ... EXTERIOR 7 3 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 8 3 1 BLOCK DIAGRAM 8 3 2 BLUETOOTH ASSY 10 4 PCB CONNECTION DIAGRAM 12 4 1 BLUETOOTH ASSY 12 5 ELECTRICAL PARTS LIST 16 6 ADJUSTMENT 18 6 1 BLUETOOTH TEST MODE 18 7 GENERAL INFORMATION 22 7 1 DIAGNOSIS 22 7 1 1 DISASSEMBLY 22 7 1 2 CONNECTOR FUNCTION DESCRIPTION 23 7 2 IC 24 8 OPERATIONS 26 ...

Page 266: ...ND BT1 E5 5 5 6 7 8 5 6 7 8 C D F A B E 1 SPECIFICATIONS ...

Page 267: ...identical designation Screw adjacent to mark on the product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate 2 3 4 5 8 1 6 7 Mark No Description Part No 1 Air Cushioned Bag CEG1081 2 Accessories Assy CEA5378 3 Polyethylene Bag CEG1158 4 Fastener CNM9866 5 Fastener CN...

Page 268: ... 1 6 2 9 To remove the 1 screw use a torques screwdriver T6 GGK1072 Mark No Description Part No 1 Screw BPZ20T100FTB 2 Cord Assy CDE7963 3 Cover CNS8686 4 Case CNS8741 5 Bluetooth Assy CWN1211 6 Connector CN1051 CKS5270 7 Shield CND3026 8 Shield CND3027 9 Insulator CNM9813 10 Antenna ANT1001 CTX1095 ...

Page 269: ...F1_RTS SCIF1_RXD SCIF1_TXD SCIF1_CTS ANT1001 BLUETOOTH ANTENNA A5 P1 Q2 N2 N1 N3 2 3 4 5 O2 22 23 15 7 I2 H2 H3 I1 16 9 7 18 15 19 11 12 14 2 3 3V DX BCLK DR FS RSTN MUTEN VFTN GSR IC1041 AK2301A Y1001 CWX3131 CODEC 1 13 15 14 1Y 1X Y COM X COM IC1052 TC74HC4053AFT BT3V REGULATOR 1 3 NJM2391DL1 33 IC1051 1 RESET IC1081 5 BD5230FVE 2 4 6 8 10 12 14 16 18 20 22 24 26 1 3 5 7 9 11 13 15 17 19 21 23 2...

Page 270: ...ND BT1 E5 9 5 6 7 8 5 6 7 8 C D F A B E ...

Page 271: ...BT1 E5 10 1 2 3 4 1 2 3 4 C D F A B E 3 2 BLUETOOTH ASSY A A BLUETOOTH ASSY BLUETOOTH ANTENNA NOT Note When ordering service parts be sure to refer to EXPLODED VIEWS AND PARTS LIST or ELECTRICAL PARTS LIST ...

Page 272: ...17 19 21 23 25 Pin Name DT2 MICIN TELOUT NC AGND BOOT_E BT_RST NC BT_TEST BT_MUTE NC NC NC Decimal points for resistor and capacitor fixed values are expressed as 2 2 2R2 0 022 R022 Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors 1 2 17 5...

Page 273: ...itor Connector P C Board Chip Part SIDE B SIDE A NOTE FOR PCB DIAGRAMS 1 The parts mounted on this PCB include all necessary parts for several destination For further information for respective destinations be sure to check with the schematic dia gram 2 Viewpoint of PCB diagrams 30 20 10 0 X Y 10 20 CORD ASSY ...

Page 274: ...ND BT1 E5 13 5 6 7 8 5 6 7 8 C D F A B E A SIDE A 30 40 50 60 BLUETOOTH ANTENNA ...

Page 275: ...ND BT1 E5 14 1 2 3 4 1 2 3 4 C D F A B E A A BLUETOOTH ASSY 30 40 50 60 ...

Page 276: ...ND BT1 E5 15 5 6 7 8 5 6 7 8 C D F A B E A SIDE B 30 20 10 0 X Y 10 20 30 ...

Page 277: ...29 Diode UDZS6R8 B D 1061 B 15 29 Diode UDZS6R8 B D 1062 B 19 35 Diode UDZS6R8 B L 1001 A 29 38 Inductor LCTAW1R0J3225 L 1041 A 18 30 Inductor LCYC2R2K2125 Y 1001 A 35 24 BT Module CWX3131 ANT1001 A 56 21 Antenna CTX1095 RESISTORS R 1001 A 41 14 RS1 16S681J R 1002 A 42 34 RS1 16S0R0J R 1003 A 40 14 RS1 16S681J R 1004 A 38 15 RS1 16S103J R 1006 A 35 15 RS1 16S103J R 1008 A 32 37 RS1 16S103J R 1009 ...

Page 278: ...32 A 15 21 CKSRYB105K10 C 1033 A 18 24 CKSRYB105K10 C 1034 A 14 22 CKSRYB105K10 C 1041 A 19 21 CKSRYB104K16 C 1042 A 18 26 10 µF CCG1171 C 1043 A 16 8 CKSRYB105K10 C 1044 A 19 8 CKSRYB334K10 C 1051 A 5 32 CEVW100M16 C 1052 A 9 34 CKSRYB104K16 C 1053 A 20 35 CEVW100M16 C 1056 B 13 30 CCSRCH101J50 C 1064 A 29 5 CKSRYB103K50 C 1081 B 25 37 CKSRYB104K16 C 1082 B 21 37 CKSRYB473K50 Circuit Symbol and N...

Page 279: ...ss book at a time It can be transfered one by one on this model 1 Caution This is a precaution for the case where the mobile phone is actually connected at the serviced site For AVIC HD1BT EW5 and AVIC Z1 UC up to 5 sets of Bluetooth units can be registered When more than 5 sets are tried to be registered the 6th set and beyond will be overwritten Overwriting will be made by selecting the model nu...

Page 280: ...ible case is poor connection between ND BT1 E5 and navigation product or failure of the wired secti on of ND BT1 E5 Select Menu Info Phone Phone Menu Phone Settings Registration Mobile Search for the Bluetooth device and enter the passkey by oper ating the mobile telephone In case the device name is not displayed in Bluetooth device search the possible cause is the failure of the wireless section ...

Page 281: ...plying the probe onto the ANT land of the base unit Since it is done by probe connection the level cannot be confirmed accurately 2 Function outline Simple operation check on Bluetooth is executed in test mode using a spectrum analyzer supporting 2 4 GHz Output check on Bluetooth unit 3 Configuration diagram Enter the test mode using a product connectable to ND BT1 E5 When the test screen is displ...

Page 282: ... 402 MHz default value 27 2 441 MHz 4E 2 480 MHz Press Ret key to return to the top screen of Local TX No Modulated Test On the top screen OK Exec is displayed on the lower left position of the screen Push OK button on the top screen and take measurement using a spectrum analyzer Apply a probe to ANT land on the PCB and check if any carrier is displayed at the designated frequency band Furthermore...

Page 283: ...ATION 7 1 DIAGNOSIS 7 1 1 DISASSEMBLY 1 Fig 1 Removing the Case Fig 1 Case Fig 2 Bluetooth Assy Removing the Bluetooth Assy Fig 2 Remove the solder 1 1 1 1 1 1 1 Remove the Bluetooth Assy Remove the four screws by tolcs driver GGK1072 and then remove the Case ...

Page 284: ... BT_TX BT_CTS BT_RX CE BT_RTS NC NC BT5V NC NC DGND GND 14 15 16 17 18 19 20 21 22 23 24 25 26 GNDE 1 2 3 4 5 6 7 8 9 10 11 12 13 TO NAVIGATION UNIT 2 4 6 8 10 12 14 16 18 20 22 24 26 1 3 5 7 9 11 13 15 17 19 21 23 25 Pin Name DT2 MICIN TELOUT NC AGND BOOT_E BT_RST NC BT_TEST BT_MUTE NC NC NC ...

Page 285: ...R TAGND VREF VDD VSS AMP1O Block Diagram AK2301A Pin Layout AMP1I AMP2O AMP2I TEST1 TEST2 TEST3 PLLC MUTEN RSTN DX DR FS BCLK AMPT AMPR AAF SMF BGREF Internal Main Clock A D D A CODEC Core PCM I F PLL AMP1 AMP2 24 23 22 21 20 15 14 13 1 2 3 4 5 6 7 8 9 10 11 12 19 18 17 16 ...

Page 286: ...ND BT1 E5 25 5 6 7 8 5 6 7 8 C D F A B E BD5230FVE VDD Vref VOUT GND 5 4 SUB CT 1 2 3 ...

Page 287: ...ND BT1 E5 26 1 2 3 4 1 2 3 4 C D F A B E 8 OPERATIONS ...

Page 288: ...ND BT1 E5 27 5 6 7 8 5 6 7 8 C D F A B E ...

Page 289: ...ND BT1 E5 28 1 2 3 4 1 2 3 4 C D F A B E Jigs List Torques screwdriver GGK1072 Torques screwdriver T6 Name Jig No Remarks ...

Page 290: ...TRE PTE LTD 253 Alexandra Road 04 01 Singapore 159936 C PIONEER CORPORATION 2003 K ZZU APR 2003 Printed in Japan ORDER NO CRT3056 DVD MECHANISM MODULE MS3 CX 3016 This service manual describes the operation of the DVD mechanism modules incorporated in the models listed below When performing repairs use this manual together with the specific manual for the model under repair The DVD mechanism MS3 h...

Page 291: ... DVDs and CDs respectively 180mV LPC01 LPC1 AN8703FH ForDVD PU UNIT 2 1 5V DVDLD0 DVDLD1 26 DVD LD 5V MD 65LD 65MD 7 3 9 Ω 3 9 Ω 3 9 Ω 3 9 Ω 170mV LPC02 LPC2 ForCD 4 3 5V CDLD0 CDLD1 24 CD LD 78LD CN1101 78MD 5 3 9 Ω 3 9 Ω 3 9 Ω 3 9 Ω 1 Circuit descriptions 1 1 Front end processor FEP section AN8703FH IC1101 The IC1101 generates servo signals for focus and tracking operations processes the RF sign...

Page 292: ...nal resistors fed into the variable amplifier for the focus balance adjustment and finally the FE signal is generated by amplifying the B1 B3 B2 B4 signal The pin numbers and names in the brackets are for CDs The circuits for CDs and DVDs are identical except for the input terminals of the signals B1 through B4 B1 CN1101 16 15 13 11 AN8702FH 60VIN4 52VIN8 57VIN1 49VIN5 58VIN2 50VIN6 59VIN3 51VIN7 ...

Page 293: ...ting circuit via the external resistors Inside the circuit the signals are fed to the variable amplifier for the tracking balance adjustment and finally the TE signal is obtained by amplifying the A C signal the three beam method CN1101 A C 17 10 AN8703FH 118 ADI MNZS26EDCUB TBAL 18 17 6 63 62 TBAL TEOUT TEN VIN11 VIN12 TEY TEX TE VHALF TBAL Differential PhaseDet 6 TBAL 57 VIN1 VIN2 VIN3 VIN4 AN87...

Page 294: ...onforming to the DVD standards This IC works as a servo controller for the focus tracking and traverse operations a spindle motor controller a seek controller a digital signal processor for DVD ROM RAM reproduction 8 6 demodulation and error correction and a digital signal processor for CD ROMs error correction In the DSC Disc Servo Controller employing an arithmetic processor as a core analog cir...

Page 295: ... mode 2 Tracking closing The tracking drive hold process is performed with the OFTR signal 3 Verifying tracking close completion The success or failure in tracking close depends on the number of tracks that the pickup crosses within the prescribed period That is when the number is the prescribed one or less the system senses that the tracking close is completed The time limit for the tracking clos...

Page 296: ...7 5 6 7 8 5 6 7 8 CX 3016 F E D C B A TE TD Tracking on process Interval jump one track Toward outer tracks Toward inner tracks ...

Page 297: ...F E D C B A Traverse seek 501 tracks Toward outer tracks Toward inner tracks Multi jump 32 tracks Toward outer tracks Toward inner tracks TE TD TE TD CO Traverse seek 5 000 tracks Toward outer tracks Toward inner tracks TE TD CO ...

Page 298: ...oses on the targeted layer and reproduction starts The detailed processes after a jump command is issued are as follows 1 The pickup lens is accelerated towards the target layer until the FE signal detects the focus jump acceleration completion level If the acceleration timeout occurs before the acceleration completion level is detected the acceleration is forcibly terminated 2 No drive voltage is...

Page 299: ...input stage of the digital equalizer 1 3 4 Spindle gain learning The time is measured that is required for the spindle motor to start rotating in the stop mode and reach the prescribed rotation The measured time is used to adjust the SPDL gain thereby absorbing the variation in the motor torque 1 3 5 Tracking balance TBAL adjustment In the focus close and tracking open mode the lens is vibrated in...

Page 300: ...2B 15C2 485A FE minimum B9D5 E899 B7A6 EA3E AS maximum 1006 2AD5 0E96 26FD FE regulation 014E 044E 0142 04AB Focus close TE maximum 199E 4776 147C 43D6 after TBAL TE minimum B88A E662 BC2A EB84 TE regulation 00F7 03AE 00EF 0428 Tracking close Focus gain 0100 0400 0100 0400 Tracking gain 0100 0400 0100 0400 AS regulation 0170 04BF 0192 05D0 Notes The coefficient values are indicated in the hexadeci...

Page 301: ...AV CHIP VCC18 VCC18 X 3016 Video model The model without DVD Audio playback X 3016 Video model The model without DVD Audio playback VCC33 VCC33 VCC18 VCC18 VD8V VD8V F E driver F E driver VCC5 VCC5 F E IC1101 P U peripheral F E IC1101 P U peripheral IC602 1 8V regurator IC602 1 8V regurator X 3055 ROM model X 3055 ROM model IC601 3 3V regurator IC601 3 3V regurator Power supply configuration 1 4 1...

Page 302: ...on For DVDs this section transfers MPEG data which is generally called MPEG stream Therefore the I F section is called stream I F Note that the signals are given different names between the IC1301 SODC and IC1503 AVLSI OHDD8 15 STD0 7 ODA2 STCLK STVALID STENABL O INTRO MASTER IC1405 IC1301 IC1503 AVLSI SODC Streaming I F The model without DVD Audio playback Only the models installed in navigation ...

Page 303: ...AM I F section only for the video type models For the SDRAM which functions as the communication I F between the AVLSI and the memory a 64Mbit IC has employed to secure the MPEG stream dada buffer IC1706 A1 A17 DO D15 XCSAVR XCSAV XCSAVW XAVINT XRD CLKOUT HCLK XHWR XSRAMWR CPU IC1701 AVLSI IC1503 IC1502 IC1504 IC1505 Dividing circuit 1 4 7 Back end microcomputer I F section only for the video type...

Page 304: ...15 5 6 7 8 5 6 7 8 CX 3016 F E D C B A 2 Mechanism descriptions Configuration CRG motor Spindle motor Load motor PU unit SW5 CLAMP SW SW4 SW6 SW1 SW2 SW3 8 12 detection lever R 8 12 detection lever L ...

Page 305: ...ich triggers the operation of the loading motor 2 For a 12cm disc the switch SW3 is turned OFF and SW4 is ON during disc transportation The microcomputer senses that a 12cm disc is loaded 3 For an 8cm disc neither the switch SW3 nor SW4 will be shifted to the above states SW3 OFF SW4 ON during disc transportation The operation mode proceeds to the clamp operation The microcomputer senses that an 8...

Page 306: ... clamp operation Centering arm Clamp arm 8 cm disk latching section Centering arm Lock arm 2 With an 8cm disc loaded the disc pushes either of the lock arms R and L The lock arms R and L are connected each other via the centering arms R and L The lock arms R and L will be kept locked unless the disc pushes them at the same time Therefore the lock arm blocks the disc for centering During disc cente...

Page 307: ... centered over the spindle the disc detection arm moves the clamp lever The loading rack driven by the clamp lever is engaged with the lever driving gear which triggers the disc clamp operation Disc positioning section Disc detection arm Loading rack Load lever R Clamp switch Clamp lever ...

Page 308: ...shafts for the CRG chassis unit and the clamp arm shaft When the load lever R turns on the clamp switch the clamp operation ends 2 4 Eject operation 1 When the loading motor turns in reverse the disc eject operation begins 2 With a 12cm disc loaded when the SW4 is shifted from OFF to ON and then OFF again the eject operation ends 3 With an 8cm disc loaded when the SW3 or SW 6 is shifted from ON to...

Page 309: ...le Connector for CRG flexible cable Short here A B C Module pc board 1 Set the mechanism to the lock position disc load standby position 2 Place the mechanism module upside down 3 Short the two lands on the pickup flexible cable as shown below 4 Be sure to disconnect the pickup flexible cable and the CRG flexible cable from the connectors to protect them from damages 5 Remove solder from the load ...

Page 310: ...ting the end of the pickup rack slide the main shaft and remove the pickup unit Notes Replacing the pickup unit requires the skew adjustment Remove glue from both ends of the main and sub shafts and skew stud Do not reuse the old skew screw Be sure to use a brand new skew screw supplied with a new pickup unit Fix the skew screw with glue GYL1001 after adjustment Sub shaft Pickup unit Skew screw Fi...

Page 311: ... install the motor be careful not to damage the gear teeth Removing the spindle motor fig 5 1 Remove the module pc board in accordance with the procedure of Removing the module pc board 2 Release the CRG motor leads from the resin guide and remove the CRG flexible cable from the land 3 Remove the three fixing screws for the SPDL motor Be careful not to deform the CRG chassis when replacing the SPD...

Page 312: ...the quasi clamp mode by driving the loading motor fig 8 1 While driving the loading motor in the clamping direction pull the clamp lever toward the front side 2 Even after the clamp lever pushes the loading rack clamp mode keep the clamp lever pulled lightly Prevent the clamp lever bar ring from coming into the clamp spring If not ejection will not be impossible 3 After the clamp operation ends st...

Page 313: ... 3016 F E D C B A Load lever R Stop before this clearance becomes zero Loading rack Fig 9 Fig 10 Prevent the clamp lever bar ring from coming into the clamp spring the above condition is NG Clamp spring Clamp lever bar ring ...

Page 314: ...lly 5 Remove the screw Slide the load motor ASSY to pull it out Screw Slide to remove Setting the quasi clamp mode manually fig 11 1 Remove the module pc board in accordance with the procedure of Removing the module printed circuit board 2 Remove the upper frame ASSY in accordance with the procedure of Removing the upper frame ASSY 3 Remove the load gear ASSY in accordance with the procedure of Re...

Page 315: ...shafts come from the dampers and then remove it Removing the disc guide ASSY fig 13 1 Enter the quasi clamp mode in accordance with the procedure of Setting the quasi clamp mode by driving the loading motor 2 Remove the module pc board in accordance with the procedure of Removing the module pc board 3 Remove the upper frame ASSY in accordance with the procedure of Removing the upper frame ASSY 4 R...

Page 316: ...Y in accordance with the procedure of Removing the disc guide ASSY 7 Remove the CRG ASSY in accordance with the steps 4 and 5 in the procedure of Removing the CRG ASSY 8 By pushing the fixed portion of the load lever R move the load lever R to the rear side completely 9 Remove the load levers R and L Unhook the end of the roller arm spring R from the load lever R 10 While lifting the roller ASSY t...

Page 317: ...ings 5 Remove the CRG SSSY in accordance with the steps 4 and 5 in the procedure of Removing the CRG assembly 6 Release each of the three dampers from the clinches as follows 6 1 By using a pair of pliers hold the portion A and turn them in the direction B While making a gap in the portion C release the damper from the clinches 6 2 Insert a flat type screwdriver into the portion D Slightly raise t...

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